CN222042627U - Automatic bottling system with inner plug - Google Patents
Automatic bottling system with inner plug Download PDFInfo
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- CN222042627U CN222042627U CN202420834157.3U CN202420834157U CN222042627U CN 222042627 U CN222042627 U CN 222042627U CN 202420834157 U CN202420834157 U CN 202420834157U CN 222042627 U CN222042627 U CN 222042627U
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- 230000007246 mechanism Effects 0.000 claims abstract description 159
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 230000001050 lubricating effect Effects 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 210000002268 wool Anatomy 0.000 claims description 30
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 238000005461 lubrication Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 9
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 230000007723 transport mechanism Effects 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
本实用新型涉及包装瓶组装设备领域，尤其是内塞自动装瓶系统。该装瓶系统包括旋转台、瓶体错位输出机构、瓶体搬运机构、瓶内清污机构、瓶口润滑机构、内塞预装机构、内塞压紧机构、内塞位置检测机构、产品分拣机构，所述旋转台周围依次分布有用于将瓶体搬运到旋转台上的瓶体搬运机构。本实用新型通过瓶体错位输出机构和瓶体搬运机构送入旋转台，通过瓶内清污机构清理来清理瓶内污物，通过瓶口润滑机构来润滑瓶口方便安装内塞。通过内塞预装机构和内塞压紧机构将内塞插入瓶口。通过内塞位置检测机构和产品分拣机构将合格品和不合格品进行分离。本申请提高了瓶装内塞的工作效率，提高了瓶子质量的稳定性。
The utility model relates to the field of packaging bottle assembly equipment, in particular to an automatic bottling system for inner plugs. The bottling system comprises a rotating table, a bottle body dislocation output mechanism, a bottle body conveying mechanism, a bottle internal dirt cleaning mechanism, a bottle mouth lubricating mechanism, an inner plug pre-installing mechanism, an inner plug pressing mechanism, an inner plug position detection mechanism, and a product sorting mechanism. Bottle body conveying mechanisms for conveying bottles to the rotating table are sequentially distributed around the rotating table. The utility model delivers bottles to the rotating table through the bottle body dislocation output mechanism and the bottle body conveying mechanism, cleans the dirt in the bottle through the bottle internal dirt cleaning mechanism, and lubricates the bottle mouth through the bottle mouth lubricating mechanism to facilitate the installation of the inner plug. The inner plug is inserted into the bottle mouth through the inner plug pre-installing mechanism and the inner plug pressing mechanism. Qualified products and unqualified products are separated through the inner plug position detection mechanism and the product sorting mechanism. The application improves the working efficiency of bottle inner plug installation and improves the stability of bottle quality.
Description
Technical Field
The utility model relates to the field of packaging bottle assembly equipment, in particular to an automatic bottle filling system with an inner plug.
Background
During the process of manufacturing the bottle, the inner plug is required to be inserted into the bottle mouth. However, the prior operation of plugging the bottle into the inner plug is completed by manual operation of a worker, and the assembly mode of the bottle and the inner plug is low in efficiency, and can not ensure that the inner plug is completely plugged in place and can not keep the stability of all product quality.
Disclosure of utility model
The utility model aims to solve the technical problems that: in order to solve the technical problems described in the background art, the utility model provides an automatic bottling system with an inner plug. The bottle body is sent into the rotary table through the bottle body dislocation output mechanism and the bottle body carrying mechanism, dirt in the bottle is cleaned through the cleaning of the dirt cleaning mechanism in the bottle, and the bottle mouth is lubricated through the bottle mouth lubricating mechanism to lubricate the bottle mouth so as to facilitate installation of the inner plug. The inner plug is inserted into the bottle mouth through the inner plug preassembling mechanism and the inner plug compressing mechanism. And separating qualified products from unqualified products through the inner plug position detection mechanism and the product sorting mechanism. The utility model improves the working efficiency of the bottle inner plug and improves the stability of the bottle quality.
The technical scheme adopted for solving the technical problems is as follows:
The utility model provides an automatic bottling system of interior stopper, includes revolving stage, bottle dislocation output mechanism, bottle transport mechanism, bottle internal cleaning mechanism, bottleneck lubrication mechanism, interior stopper pre-installation mechanism, interior stopper hold-down mechanism, interior stopper position detection mechanism, product sorting mechanism, around the revolving stage distributed in proper order be used for carrying the bottle to bottle transport mechanism on the revolving stage, be used for carrying the bottle one by one get bottle dislocation output mechanism of a position, be used for clear up the bottle internal cleaning mechanism of filth in the bottle, be used for the lubricated bottleneck lubrication mechanism of bottleneck, be used for with interior stopper pre-loading into bottleneck in advance in the interior stopper pre-installation mechanism of bottleneck, be used for compressing tightly interior stopper hold-down mechanism at the bottleneck, be used for detecting interior stopper position detection mechanism whether interior stopper is installed in place, be used for classifying unqualified products, the revolving stage, bottle dislocation output mechanism, bottle transport mechanism, bottle internal cleaning mechanism, bottleneck lubrication mechanism, interior stopper pre-installation mechanism, interior stopper hold-down mechanism, interior stopper position detection mechanism, product sorting mechanism all are connected with PLC electricity.
Specifically, bottle dislocation output mechanism includes band conveyer, revolving cylinder, rotary drum, and band conveyer's output is equipped with the revolving cylinder, is fixed with the rotary drum on the output shaft of revolving cylinder, is equipped with the recess that is used for inserting the bottle on the barrel of rotary drum.
Specifically, bottle transport mechanism includes diaxon manipulator and clamping jaw, installs the clamping jaw on the diaxon manipulator.
Specifically, the in-bottle dirt cleaning mechanism comprises a fan housing, a blowing pipe and a fan housing lifting cylinder, wherein a piston rod of the fan housing lifting cylinder is fixedly provided with a fan housing for air suction, the fan housing is internally fixedly provided with the blowing pipe for blowing, and the fan housing and the blowing pipe are respectively connected to two air pumps.
Specifically, bottleneck lubrication mechanism includes lift cylinder, wool head rotating electrical machines, clamp plate, connecting plate, montant, spring, is fixed with wool head rotating electrical machines and connecting plate on the piston rod of lift cylinder, is fixed with the wool head on the output shaft of wool head rotating electrical machines, and the montant passes the perforation on the connecting plate, is connected with the spring between montant and the connecting plate, and the montant is fixed on the clamp plate, is equipped with the perforation that is used for passing the wool head on the clamp plate, and the output shaft of wool head rotating electrical machines is the cavity body, and the output shaft links to each other with the delivery port of liquid pump.
Specifically, interior stopper pre-installation mechanism includes diaxon manipulator first, the conical head, conical head lift cylinder, spacing pipe, the base station, horizontal slip table cylinder, interior stopper carrier seat, the vibration dish, install conical head lift cylinder on the diaxon manipulator first, be fixed with the conical head that is used for inserting interior stopper on the piston rod of conical head lift cylinder, be fixed with the spacing pipe that is used for blocking interior stopper on the cylinder body of conical head lift cylinder, the piston rod of conical head lift cylinder passes spacing pipe, diaxon manipulator below is equipped with the base station, the base station below is equipped with horizontal slip table cylinder, be fixed with interior stopper carrier seat on the slip table of horizontal slip table cylinder, be equipped with the perforation that is used for letting interior stopper pass on the base station, base station one side is equipped with the vibration dish, the discharge end of vibration dish is located the perforation top of base station, be equipped with the locating hole that is used for placing interior stopper on the interior stopper carrier seat.
Specifically, the inner plug compressing mechanism comprises a compression column and a compression column lifting cylinder, a compression column for pressing the inner plug is fixed on a piston rod of the compression column lifting cylinder, and a guide rod for penetrating the inner plug is arranged on the end face of the bottom of the compression column.
Specifically, interior cock position detection mechanism includes displacement sensor, lift jar, lifting block, slide bar, frame, is fixed with the frame on the piston rod of lift jar, and displacement sensor's organism is fixed in the frame, and the slide bar is connected in the frame in a sliding fit, and the slide bar is located displacement sensor's below, and the slide bar bottom is equipped with the lifting block.
Specifically, product sorting mechanism includes diaxon manipulator two, lift cylinder two, inserted bar, spacing pipe two, installs lift cylinder two on the diaxon manipulator two, and lift cylinder two's piston rod end is fixed with the inserted bar that is used for inserting the interior stopper, is fixed with the spacing pipe two that is used for blocking the interior stopper on the lift cylinder two, and lift cylinder two's piston rod passes spacing pipe two.
Specifically, the revolving stage includes cam divider, carousel, tool, is fixed with the carousel on the output shaft of cam divider, distributes on the carousel and is used for placing the tool of bottle of several.
The beneficial effects of the utility model are as follows: the utility model provides an automatic bottling system with an inner plug. The bottle body is sent into the rotary table through the bottle body dislocation output mechanism and the bottle body carrying mechanism, dirt in the bottle is cleaned through the cleaning of the dirt cleaning mechanism in the bottle, and the bottle mouth is lubricated through the bottle mouth lubricating mechanism to lubricate the bottle mouth so as to facilitate installation of the inner plug. The inner plug is inserted into the bottle mouth through the inner plug preassembling mechanism and the inner plug compressing mechanism. And separating qualified products from unqualified products through the inner plug position detection mechanism and the product sorting mechanism. The utility model improves the working efficiency of the bottle inner plug and improves the stability of the bottle quality.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the bottle dislocation output mechanism and the bottle handling mechanism of the present utility model;
FIG. 3 is a schematic view of the in-bottle cleaning mechanism of the present utility model;
FIG. 4 is a schematic view of the structure of the bottle mouth lubrication mechanism of the present utility model;
FIG. 5 is a schematic view of the construction of the plug preassembly mechanism of the present utility model;
FIG. 6 is a schematic view of the structure of the plug position detecting mechanism of the present utility model;
FIG. 7 is a schematic view of the product sorting mechanism of the present utility model;
FIG. 1 shows a rotary stage, 2 shows a bottle misplacement output mechanism, 3 shows a bottle handling mechanism, 4 shows a bottle cleaning mechanism, 5 shows a bottle neck lubricating mechanism, 6 shows a plug pre-loading mechanism, 7 shows a plug pressing mechanism, 8 shows a plug position detecting mechanism, 9 shows a product sorting mechanism, 21 shows a belt conveyer, 22 shows a rotary cylinder, 23 shows a rotary drum, 41 shows a fan housing, 42 shows a gas blowing pipe, 43 shows a fan housing lifting cylinder, 51 shows a lifting cylinder, 52 shows a wool head, 53 shows a wool head rotary motor, 54 shows a pressing plate, 55 shows a connecting plate, 56 shows a vertical rod, 61 shows a two-shaft manipulator I, 62 shows a conical head, 63 shows a conical head lifting cylinder, 64 shows a limiting pipe, 65 shows a base station, 66 shows a horizontal sliding table cylinder 67 shows a plug carrier, 68 shows a vibrating disk 81 shows a displacement sensor, 82 shows a lifting cylinder 83 shows a lifting block, 84 shows a sliding rod, 85 shows a frame I, 91 shows a two-shaft manipulator II, 92 shows a lifting cylinder II shows a limiting pipe II.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.
FIG. 1 is a schematic diagram of the structure of the present utility model; FIG. 2 is a schematic view of the structure of the bottle dislocation output mechanism and the bottle handling mechanism of the present utility model; FIG. 3 is a schematic view of the in-bottle cleaning mechanism of the present utility model; FIG. 4 is a schematic view of the structure of the bottle mouth lubrication mechanism of the present utility model; FIG. 5 is a schematic view of the construction of the plug preassembly mechanism of the present utility model; FIG. 6 is a schematic view of the structure of the plug position detecting mechanism of the present utility model; fig. 7 is a schematic view of the structure of the product sorting mechanism of the present utility model.
As shown in figure 1, an automatic bottle filling system with inner plugs comprises a rotary table 1, a bottle dislocation output mechanism 2, a bottle conveying mechanism 3, an inner bottle cleaning mechanism 4, a bottle mouth lubricating mechanism 5, an inner plug pre-loading mechanism 6, an inner plug compressing mechanism 7, an inner plug position detecting mechanism 8 and a product sorting mechanism 9, wherein the bottle conveying mechanism 3 for conveying bottles onto the rotary table 1, the bottle dislocation output mechanism 2 for conveying bottles one by one to a picking position, the bottle inner cleaning mechanism 4 for cleaning dirt in bottles, the bottle mouth lubricating mechanism 5 for lubricating bottle mouths, the inner plug pre-loading mechanism 6 for pre-loading inner plugs into bottle mouths, the inner plug compressing mechanism 7 for compressing inner plugs on bottle mouths, the inner plug position detecting mechanism 8 for detecting whether the inner plugs are in place or not, and the sorting mechanism 9 for sorting unqualified products, wherein the bottle dislocation output mechanism 2, the bottle conveying mechanism 3, the bottle inner cleaning mechanism 4, the lubricating mechanism 5, the inner plug compressing mechanism 6, the inner plug compressing mechanism 7, the inner plug position detecting mechanism 8 and the product sorting mechanism 9 are connected with the rotary table electrically.
As shown in fig. 2, the bottle dislocation output mechanism 2 comprises a belt conveyor 21, a rotary cylinder 22 and a rotary drum 23, wherein the rotary cylinder 22 is arranged at the output end of the belt conveyor 21, the rotary drum 23 is fixed on the output shaft of the rotary cylinder 22, and a groove for inserting a bottle is arranged on the barrel of the rotary drum 23.
In the initial state, the grooves on the drum 23 face the discharge end of the belt conveyor 21, and the belt conveyor 21 sequentially and horizontally conveys the bottles toward the drum 23. After the foremost bottle on belt conveyor 21 is fed into the groove of drum 23, rotary cylinder 22 drives drum 23 to rotate, thereby rotating the bottle on drum 23 upward for picking.
The bottle handling mechanism 3 comprises a two-axis manipulator and clamping jaws, and the clamping jaws are arranged on the two-axis manipulator.
The two-axis manipulator is composed of a horizontal linear module and a lifting linear module, and can control clamping jaws to move horizontally and up and down, wherein the clamping jaws are used for grabbing bottle bodies on the rotary drum 23.
As shown in fig. 3, the in-bottle cleaning mechanism 4 comprises a fan housing 41, a blowing pipe 42 and a fan housing lifting cylinder 43, wherein a fan housing 41 for air suction is fixed on a piston rod of the fan housing lifting cylinder 43, the blowing pipe 42 for blowing is fixed in the fan housing 41, and the fan housing 41 and the blowing pipe 42 are respectively connected to two air pumps.
When the jig moves below the hood 41, the hood lifting cylinder 43 drives the hood 41 to move downward, and the air blowing pipe 42 is inserted into the bottle while the hood 41 covers the bottle. At this time, the air blowing pipe 42 blows air toward the inside of the bottle, so that dirt in the bottle can be blown out, and at this time, the air hood 41 sucks air, thereby sucking out the blown dirt.
As shown in fig. 4, the bottle mouth lubrication mechanism 5 comprises a lifting cylinder 51, a wool head 52, a wool head rotating motor 53, a pressing plate 54, a connecting plate 55, a vertical rod 56 and a spring, wherein the wool head rotating motor 53 and the connecting plate 55 are fixed on a piston rod of the lifting cylinder 51, the wool head 52 is fixed on an output shaft of the wool head rotating motor 53, the vertical rod 56 passes through a through hole in the connecting plate 55, the spring is connected between the vertical rod 56 and the connecting plate 55, the vertical rod 56 is fixed on the pressing plate 54, the pressing plate 54 is provided with a through hole for passing through the wool head 52, an output shaft of the wool head rotating motor 53 is a hollow pipe body, and the output shaft is connected with a water outlet of a liquid pump.
After the bottle body moves below the wool head 52, the lifting cylinder 51 drives the pressing plate 54 and the wool head 52 to move downwards, and the pressing plate 54 presses the bottle body first to keep the bottle body stable. The wool top 52 then continues to move downwardly, at which point the stem 56 moves upwardly along the perforations of the connecting plate 55, while the spring is in a gradual compression until the wool top 52 is inserted into the mouth of the bottle. The wool top rotating motor 53 drives the wool top 52 to rotate, so that alcohol on the wool top 52 can be smeared into the bottle mouth, and lubrication is provided for the next step of inner plug installation. The liquid pump will send alcohol through the output shaft into the wool head 52.
As shown in fig. 5, the inner plug preassembling mechanism 6 includes a first biaxial manipulator 61, a conical head 62, a conical head lifting cylinder 63, a limiting tube 64, a base 65, a horizontal sliding table cylinder 66, an inner plug carrying seat 67 and a vibration disc 68, wherein the conical head lifting cylinder 63 is mounted on the first biaxial manipulator 61, the conical head 62 for inserting the inner plug is fixed on a piston rod of the conical head lifting cylinder 63, the limiting tube 64 for blocking the inner plug is fixed on a cylinder body of the conical head lifting cylinder 63, the piston rod of the conical head lifting cylinder 63 penetrates through the limiting tube 64, the base 65 is arranged below the first biaxial manipulator 61, the horizontal sliding table cylinder 66 is arranged below the base 65, the inner plug carrying seat 67 is fixed on a sliding table of the horizontal sliding table cylinder 66, a through hole for allowing the inner plug to pass is formed in the base 65, the vibration disc 68 is arranged on one side of the base 65, a discharging end of the vibration disc 68 is located above the through hole of the base 65, and a positioning hole for placing the inner plug is formed in the inner plug carrying seat 67. The first two-axis manipulator 61 is composed of a horizontal linear module and a lifting linear module, and can drive the conical head 62 to move horizontally and up and down.
The vibration plate 68 sequentially conveys the inner plugs toward the base 65, and after the forefront inner plug is conveyed onto the base 65, the inner plug falls down into the positioning hole of the inner plug carrier 67 through the through hole of the base 65. Then, the horizontal sliding table cylinder 66 drives the inner plug carrier 67 to translate, so as to horizontally move the inner plug on the inner plug carrier 67 to the picking position. The first two-axis manipulator 61 then drives the conical head 62 into the inner plug, which grips the conical head 62 because the inner plug is made of rubber. Moreover, after the conical head 62 is inserted into the inner plug, the top opening of the inner plug is enlarged, and the bottom of the inner plug is contracted, so that the inner plug can be conveniently inserted into the bottle mouth. The cone 62 is then moved over the finish with the inner plug inserted into the finish. Finally, the lifting cylinder 63 drives the piston rod to retract, so that the conical head 62 is retracted into the limiting pipe 64, and the limiting pipe 64 can block the inner plug, so that the inner plug is separated from the conical head 62.
The inner plug compressing mechanism 7 comprises a compression column and a compression column lifting cylinder, a compression column for pressing down the inner plug is fixed on a piston rod of the compression column lifting cylinder, and a guide rod for penetrating through the inner plug is arranged on the end face of the bottom of the compression column.
When the bottle body moves to the lower part of the pressing column, the pressing column lifting cylinder drives the pressing column to move downwards, the guide rod can be inserted into the bottle first, then the bottom end of the pressing column can press the inner plug downwards, and the inner plug is completely installed in the bottle.
As shown in fig. 6, the inner plug position detecting mechanism 8 comprises a displacement sensor 81, a lifting electric cylinder 82, a lifting block 83, a sliding rod 84 and a frame 85, wherein the frame 85 is fixed on a piston rod of the lifting electric cylinder 82, a machine body of the displacement sensor 81 is fixed on the frame 85, the sliding rod 84 is connected to the frame 85 in a sliding fit manner, the sliding rod 84 is located under the displacement sensor 81, and the lifting block 83 is arranged at the bottom of the sliding rod 84.
When the bottle body moves below the lifting block 83, the lifting cylinder 82 drives the frame 85 to move downwards with the displacement sensor 81 and the lifting block 83, the frame 85 continues to move downwards after the lifting block 83 contacts the inner plug, at this time, the sliding rod 84 on the lifting block 83 moves upwards along the through hole of the frame 85, the displacement sensor 81 can detect the upward movement amount of the sliding rod 84, and the displacement sensor 81 transmits a signal to the PLC, so that whether the inner plug is installed in place is judged.
As shown in fig. 7, the product sorting mechanism 9 includes a second mechanical arm 91, a second lifting cylinder 92, a plunger rod 93 and a second limiting pipe 94, the second lifting cylinder 92 is mounted on the second mechanical arm 91, the plunger rod end of the second lifting cylinder 92 is fixed with the plunger rod 93 for inserting the inner plug, the second lifting cylinder 92 is fixed with the second limiting pipe 94 for blocking the inner plug, and the plunger rod of the second lifting cylinder 92 passes through the second limiting pipe 94.
The second two-axis manipulator 91 is composed of a horizontal linear module and a lifting linear module, and can drive the plunger 93 to move horizontally and vertically. After the bottle body moves to the discharging position, the second two-axis mechanical arm 91 drives the inserting rod 93 to move to the upper portion of the bottle opening, the second lifting cylinder 92 drives the inserting rod 93 to be inserted into the inner plug, and after the inner plug hoops the inserting rod 93, the whole bottle body is lifted away from the jig, and qualified products or unqualified products are respectively placed at different positions. Finally, the lifting cylinder II 92 drives the inserting rod 93 to retract into the limiting pipe II 94, and the limiting pipe II 94 can block the inner plug and the bottle body, so that the inner plug is separated from the inserting rod 93.
The rotary table 1 comprises a cam divider, a rotary table and a jig, wherein the rotary table is fixed on an output shaft of the cam divider, and a plurality of jigs for placing bottle bodies are distributed on the rotary table. The cam divider drives the turntable to rotate, so that the jig and the bottle body can be driven to move at different stations.
The working mode of the application is as follows: firstly, the bottle dislocation output mechanism 2 sequentially conveys the bottles to a picking position, and the bottle carrying mechanism 3 grabs the bottles at the picking position and places the bottles in the jig on the rotary table 1. Then the rotary table 1 drives the jig and the bottle body to rotate below the in-bottle cleaning mechanism 4, and the in-bottle cleaning mechanism 4 cleans dirt in the bottle. And then the bottle body is rotated to the lower part of the bottle opening lubricating mechanism 5, and the bottle opening lubricating mechanism 5 lubricates the bottle opening. And then the bottle body is rotated to the lower part of the inner plug preassembling mechanism 6, and the inner plug preassembling mechanism 6 preassembles the inner plug into the bottle mouth. The bottle is then rotated to below the inner stopper hold-down mechanism 7, the inner stopper hold-down mechanism 7 pressing the inner stopper into place. Next, the plug position detecting means 8 detects whether the plug is in place or not, and if so, the plug is a good and if not, a bad. Finally, the product sorting mechanism 9 places the qualified products and the unqualified products at different positions respectively.
With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. An automatic bottle filling system with an inner plug is characterized by comprising a rotary table (1), a bottle dislocation output mechanism (2), a bottle conveying mechanism (3), a bottle inner cleaning mechanism (4), a bottle mouth lubricating mechanism (5), an inner plug preassembling mechanism (6), an inner plug compressing mechanism (7), an inner plug position detecting mechanism (8) and a product sorting mechanism (9), the bottle cleaning machine is characterized in that bottle conveying mechanisms (3) for conveying bottles to the rotary table (1), bottle dislocation output mechanisms (2) for conveying bottles to a picking position one by one, bottle internal cleaning mechanisms (4) for cleaning dirt in bottles, bottle opening lubricating mechanisms (5) for lubricating bottle openings, inner plug pre-loading mechanisms (6) for pre-loading inner plugs into the bottle openings, inner plug compressing mechanisms (7) for compressing the inner plugs on the bottle openings, inner plug position detecting mechanisms (8) for detecting whether the inner plugs are installed in place or not, sorting mechanisms (9) for sorting unqualified products and qualified products are sequentially distributed around the rotary table (1), bottle dislocation output mechanisms (2), bottle conveying mechanisms (3), bottle internal cleaning mechanisms (4), bottle opening lubricating mechanisms (5), inner plug pre-loading mechanisms (6), inner plug compressing mechanisms (7), inner plug position detecting mechanisms (8), inner plug pre-loading mechanisms (6) and sorting mechanisms (8) for sorting unqualified products The product sorting mechanisms (9) are electrically connected with the PLC.
2. The automatic inside plug bottling system according to claim 1, wherein: the bottle dislocation output mechanism (2) comprises a belt conveyor (21), a rotary cylinder (22) and a rotary drum (23), wherein the rotary cylinder (22) is arranged at the output end of the belt conveyor (21), the rotary drum (23) is fixed on the output shaft of the rotary cylinder (22), and a groove for inserting a bottle body is formed in the barrel of the rotary drum (23).
3. The automatic inside plug bottling system according to claim 1, wherein: the bottle conveying mechanism (3) comprises a two-axis manipulator and clamping jaws, and the clamping jaws are arranged on the two-axis manipulator.
4. The automatic inside plug bottling system according to claim 1, wherein: the in-bottle cleaning mechanism (4) comprises a fan cover (41), a blowing pipe (42) and a fan cover lifting cylinder (43), wherein a fan cover (41) used for sucking air is fixed on a piston rod of the fan cover lifting cylinder (43), the blowing pipe (42) used for blowing air is fixed in the fan cover (41), and the fan cover (41) and the blowing pipe (42) are respectively connected to the two air pumps.
5. The automatic inside plug bottling system according to claim 1, wherein: bottleneck lubrication mechanism (5) are including lift cylinder (51), wool head (52), wool head rotating electrical machines (53), clamp plate (54), connecting plate (55), montant (56), the spring, be fixed with wool head rotating electrical machines (53) and connecting plate (55) on the piston rod of lift cylinder (51), be fixed with wool head (52) on the output shaft of wool head rotating electrical machines (53), perforation on montant (56) passed connecting plate (55), be connected with the spring between montant (56) and connecting plate (55), montant (56) are fixed on clamp plate (54), be equipped with the perforation that is used for passing wool head (52) on clamp plate (54), the output shaft of wool head rotating electrical machines (53) is the cavity body, the output shaft links to each other with the delivery port of liquid pump.
6. The automatic inside plug bottling system according to claim 1, wherein: the inner plug preassembling mechanism (6) comprises a first biaxial manipulator (61), a conical head (62), a conical head lifting cylinder (63), a limiting pipe (64), a base (65), a horizontal sliding table cylinder (66), an inner plug carrying seat (67) and a vibration disc (68), wherein the conical head lifting cylinder (63) is installed on the first biaxial manipulator (61), the conical head (62) for inserting an inner plug is fixed on a piston rod of the conical head lifting cylinder (63), a limiting pipe (64) for blocking the inner plug is fixed on a cylinder body of the conical head lifting cylinder (63), a piston rod of the conical head lifting cylinder (63) penetrates through the limiting pipe (64), a base (65) is arranged below the first biaxial manipulator (61), the horizontal sliding table cylinder (66) is arranged below the base (65), the inner plug carrying seat (67) is fixed on a sliding table of the horizontal sliding table cylinder (66), a through hole for allowing the inner plug to pass through is formed in one side of the base (65), a discharging end of the vibration disc (68) is located above the through hole of the base (65), and the inner plug carrying seat (67) is arranged.
7. The automatic inside plug bottling system according to claim 1, wherein: the inner plug compressing mechanism (7) comprises a compression column and a compression column lifting cylinder, a compression column for pressing the inner plug is fixed on a piston rod of the compression column lifting cylinder, and a guide rod for penetrating the inner plug is arranged on the end face of the bottom of the compression column.
8. The automatic inside plug bottling system according to claim 1, wherein: the inner plug position detection mechanism (8) comprises a displacement sensor (81), a lifting electric cylinder (82), a lifting block (83), a sliding rod (84) and a frame (85), wherein the frame (85) is fixed on a piston rod of the lifting electric cylinder (82), a machine body of the displacement sensor (81) is fixed on the frame (85), the sliding rod (84) is connected to the frame (85) in a sliding fit manner, the sliding rod (84) is located under the displacement sensor (81), and the lifting block (83) is arranged at the bottom of the sliding rod (84).
9. The automatic inside plug bottling system according to claim 1, wherein: the product sorting mechanism (9) comprises a second mechanical arm (91), a second lifting cylinder (92), an inserting rod (93) and a second limiting pipe (94), the second lifting cylinder (92) is arranged on the second mechanical arm (91), the inserting rod (93) for inserting the inner plug is fixed on the piston rod end of the second lifting cylinder (92), the second limiting pipe (94) for blocking the inner plug is fixed on the second lifting cylinder (92), and the piston rod of the second lifting cylinder (92) penetrates through the second limiting pipe (94).
10. The automatic inside plug bottling system according to claim 1, wherein: the rotary table (1) comprises a cam divider, a rotary table and a jig, wherein the rotary table is fixed on an output shaft of the cam divider, and a plurality of jigs for placing bottle bodies are distributed on the rotary table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420834157.3U CN222042627U (en) | 2024-04-22 | 2024-04-22 | Automatic bottling system with inner plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420834157.3U CN222042627U (en) | 2024-04-22 | 2024-04-22 | Automatic bottling system with inner plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222042627U true CN222042627U (en) | 2024-11-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420834157.3U Active CN222042627U (en) | 2024-04-22 | 2024-04-22 | Automatic bottling system with inner plug |
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| CN (1) | CN222042627U (en) |
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2024
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