Strip rewinding detection device and strip rewinding equipment
Technical Field
The utility model relates to the technical field of strip rewinding equipment, in particular to a strip rewinding detection device and strip rewinding equipment.
Background
The rewinding detection device is a device integrating a tension sensor, a width detector, a speed monitor and the like and is used for monitoring key parameters in the process of winding the strip in real time. Meanwhile, the strip rewinding device is a mechanical device and is specially used for rewinding or finishing the strip, and comprises components such as a winding roller, a tension control system, a motor and the like. The application of the device and equipment on the production line aims at ensuring that the coiling quality meets the specified standard, improving the production efficiency, reducing the resource waste and ensuring the safety. By means of the automatic control system, parameters such as tension and width can be adjusted in real time in the coiling process by the strip rewinding equipment, manual intervention is reduced, stability of a production line is improved, products are ensured to reach preset quality standards, and accordingly positive influence is brought to an industrial production process.
The prior strip rewinding equipment is used for winding strips, and the wind-up roller is installed by adopting a fastening bolt and a matched fastening tool under most conditions, but before a large amount of installation work, the method is time-consuming and labor-consuming, and can greatly reduce the installation efficiency, thereby influencing the production efficiency.
Disclosure of utility model
In order to make up for the defects, the utility model provides a strip rewinding detection device and strip rewinding equipment, and aims to solve the problem that in the prior art, the winding roller is complicated to install, so that the production efficiency is reduced.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a strip rewinding device, includes the support base, support base upper surface one side fixedly connected with curb plate, curb plate outer wall one side fixedly connected with fixed box, curb plate outer wall opposite side fixedly connected with motor, motor output fixedly connected with transmission shaft, the transmission shaft outer wall rotates to be connected inside curb plate and the fixed box, transmission shaft one end fixedly connected with spur gear, the inside sliding connection of fixed box has grip block one, a grip block outer wall one side fixedly connected with rack plate, rack plate and spur gear meshing are connected, transmission shaft outer wall one side fixedly connected with bevel gear one, the inside rotation of fixed box is connected with a screw thread section of thick bamboo, surface fixedly connected with bevel gear two under the screw thread section of thick bamboo, bevel gear two is connected with a bevel gear meshing, the inside clamping assembly that is provided with of screw thread section of thick bamboo, screw thread section of thick bamboo rotation is connected inside the fixed box.
Through the technical scheme, the effect of rapidly installing the wind-up roll is achieved.
Further, the clamping assembly comprises a screw rod, the screw rod is in threaded connection with the inside of the threaded cylinder, and a second clamping plate is fixedly connected to the upper surface of the screw rod.
Through the technical scheme, the effect of further fixing the winding roller is achieved.
Further, a fixed plate is fixedly connected to one side of the outer wall of the side plate, a second hydraulic rod which is bilaterally symmetrical is fixedly connected to the inside of the fixed plate, and a sliding plate is fixedly connected to the output end of the second hydraulic rod.
Through the technical scheme, the effect of being convenient for promote the sliding plate motion is achieved.
Further, a cleaning brush is fixedly connected to one side of the lower surface of the sliding plate, and a cleaning roller is rotatably connected to the other side of the lower surface of the sliding plate.
Through the technical scheme, the effect of efficiently cleaning the strip is achieved.
Further, the first clamping plate and the second clamping plate are provided with wind-up rolls on the inner walls.
Through the technical scheme, the effect of being convenient for support the wind-up roll is achieved.
Further, a first fixing frame is fixedly connected to the other side of the upper surface of the support base, a first tensioning roller is rotatably connected to the inside of the first fixing frame, a connecting frame is fixedly connected to one side of the outer wall of the first fixing frame, and a tension sensor is fixedly connected to the inner wall of the connecting frame.
Through the technical scheme, the effect of being convenient for detect the strip tension is achieved.
Further, a first hydraulic rod is fixedly connected between the first fixing frames, and the output end of the first hydraulic rod is fixedly connected with a second fixing frame.
Through the technical scheme, the effect of conveniently driving the second fixing frame is achieved.
Further, the second inner wall of the fixing frame is rotationally connected with a second tensioning roller, and the lower surface of the second fixing frame is slidingly connected inside the supporting base.
Through the technical scheme, the effect of being convenient for adjust the tensioning of the strip is achieved.
The utility model has the following beneficial effects:
1. According to the utility model, the effect of quickly assembling and disassembling the wind-up roll is achieved by the mutual matching of the fixed box, the motor, the transmission shaft, the spur gear, the clamping plate I, the rack plate I, the bevel gear I, the thread cylinder II, the wind-up roll and the clamping assembly, the problem that the wind-up roll is inconvenient to disassemble in the prior art is solved, and the production efficiency is improved.
2. According to the tension adjusting device, the first fixing frame, the first tensioning roller, the first hydraulic rod, the second fixing frame, the second tensioning roller, the connecting frame and the tension sensor are matched with each other, so that the effect of conveniently adjusting the tension of the strip is achieved, the problem that the tension of the strip cannot be adjusted in the prior art is solved, and the practicability of the device is improved.
Drawings
Fig. 1 is a schematic perspective view of a strip rewinding detecting device and a strip rewinding apparatus according to the present utility model;
FIG. 2 is a schematic cross-sectional view of a device for detecting rewinding of a web material and a web material rewinding apparatus according to the present utility model;
FIG. 3 is an enlarged view of FIG. 2 at A;
Fig. 4 is a schematic side view of a three-dimensional structure of a strip rewinding device and a strip rewinding apparatus according to the present utility model.
Legend description:
1. a support base; 2. a side plate; 3. a fixed box; 4. a motor; 5. a transmission shaft; 6. spur gears; 7. a clamping plate I; 8. rack plate; 9. bevel gears I; 10. a thread cylinder; 11. bevel gears II; 12. a clamping assembly; 1201. a screw rod; 1202. a clamping plate II; 13. a first fixing frame; 14. tensioning roller I; 15. a first hydraulic rod; 16. a second fixing frame; 17. a tensioning roller II; 18. a connecting frame; 19. a tension sensor; 20. a fixing plate; 21. a second hydraulic rod; 22. a sliding plate; 23. a cleaning brush; 24. a cleaning roller; 25. and (5) a wind-up roller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, one embodiment provided by the present utility model is: the utility model provides a strip rewinding device, including supporting base 1, supporting base 1 upper surface one side fixedly connected with curb plate 2, curb plate 2 outer wall one side fixedly connected with fixed box 3, curb plate 2 outer wall opposite side fixedly connected with motor 4, motor 4 output fixedly connected with transmission shaft 5, transmission shaft 5 outer wall rotation is connected inside curb plate 2 and fixed box 3, transmission shaft 5 one end fixedly connected with spur gear 6, fixed box 3 inside sliding connection has grip block one 7, grip block one 7 outer wall one side fixedly connected with rack plate 8, rack plate 8 and spur gear 6 meshing connection, transmission shaft 5 outer wall one side fixedly connected with bevel gear one 9, fixed box 3 inside rotation is connected with screw thread section of thick bamboo 10, screw thread section of thick bamboo 10 lower surface fixedly connected with bevel gear two 11, bevel gear two 11 and bevel gear one 9 meshing connection, screw thread section of thick bamboo 10 inside is provided with clamping assembly 12, screw thread section of thick bamboo 10 rotation is connected inside fixed box 3; the clamping assembly 12 comprises a screw rod 1201, the screw rod 1201 is in threaded connection with the inside of the threaded cylinder 10, and a clamping plate II 1202 is fixedly connected to the upper surface of the screw rod 1201; the inner walls of the first clamping plate 7 and the second clamping plate 1202 are provided with winding rollers 25;
Specifically, the motor 4 is started first, which is a critical step. The motor 4 is used for driving the spur gear 6 at one end of the transmission shaft 5 to rotate by the power of the motor. This rotation is not isolated, and serves as a forward start to transfer power to the next component. The rotation of the spur gear 6 drives the meshing rotation of the rack plate 8, which is the core of the whole device operation. The rack plate 8 functions to convert rotational power into linear motion, thereby effecting driving of the next component. The first clamping plate 7 moves towards the middle under the drive of the rack plate 8, and the clamping action is completed. The process is precisely controlled, so that moderate clamping force is ensured, and the clamped object is not damaged. At the same time, the transmission shaft 5 drives the bevel gear one 9 to rotate. This turning process is not occasional, and serves an important transitional function, transmitting the turning power to the next component. The rotation of the first bevel gear 9 drives the thread cylinder 10 on the upper surface of the second bevel gear 11 to rotate. The process is carefully designed, ensures the precision and stability of rotation, and provides guarantee for subsequent operation. The screw 1201 is rotated inside the fixed box 3 by the rotation of the screw cylinder 10. Through the rotation of lead screw 1201 for grip block two 1202 is contradicted the wind-up roll 25 outer wall and is gone up and down, when grip block two 1202 goes up and down, can stretch out and draw back through the telescopic link of connecting at fixed box 3 upper surface, thereby reached the effect of being convenient for make grip block two 1202 carry out spacing lift, this is a key step, because lead screw 1201 has born the task of going up and down, through its rotation, can realize that grip block two 1202 drive the lift of telescopic link. Finally, by the rotation of the screw 1201, the lifting of the second clamping plate 1202 is realized, so that the further clamping and winding 25 is realized, and the rewinding effect of the strip is realized.
Referring to fig. 4, a fixed plate 20 is fixedly connected to one side of the outer wall of the side plate 2, a second hydraulic rod 21 which is bilaterally symmetrical is fixedly connected to the inside of the fixed plate 20, and a sliding plate 22 is fixedly connected to the output end of the second hydraulic rod 21; a cleaning brush 23 is fixedly connected to one side of the lower surface of the sliding plate 22, and a cleaning roller 24 is rotatably connected to the other side of the lower surface of the sliding plate 22;
Specifically, by actuating the second hydraulic lever 21, the sliding plate 22 is pushed down, so that the cleaning brush 23 and the cleaning roller 24 are driven to contact the strip material for cleaning. The second hydraulic rod 21 is a core component of the whole cleaning device, and can quickly and accurately push the sliding plate 22 to descend through hydraulic driving. The design of the sliding plate 22 is very ingenious, and the sliding plate can smoothly move along the surface of the strip, so that the cleaning brush 23 and the cleaning roller 24 can be tightly attached to the strip, and an efficient cleaning effect is achieved. The cooperation of the cleaning brush 23 and the cleaning roller 24 is critical to the overall cleaning process. The cleaning brush 23 is made of soft material, so that dust and dirt on the surface of the strip can be effectively removed, and the cleaning roller 24 plays a role in carding and smoothening the surface of the strip, so that the surface of the cleaned strip is smoother. The combination of the two makes the cleaning process more thorough, and avoids the problems of incomplete cleaning or damage to the surface of the strip.
Referring to fig. 4, a first fixing frame 13 is fixedly connected to the other side of the upper surface of the support base 1, a first tensioning roller 14 is rotatably connected to the inside of the first fixing frame 13, a connecting frame 18 is fixedly connected to one side of the outer wall of the first fixing frame 13, and a tension sensor 19 is fixedly connected to the inner wall of the connecting frame 18; a first hydraulic rod 15 is fixedly connected between the first fixing frames 13, and the output end of the first hydraulic rod 15 is fixedly connected with a second fixing frame 16; the inner wall of the second fixing frame 16 is rotationally connected with a second tensioning roller 17, and the lower surface of the second fixing frame 16 is slidably connected inside the supporting base 1;
Specifically, first, the strip is passed through the inner wall of the connecting frame 18 and the outer wall of the tension sensor 19, so that the tension of the strip is effectively controlled while passing through the tension roller two 17. The strip is then wound up by the upper surface of the tension roller one 14, further adjusting the tension of the strip. At this point, the tension sensor 19 monitors the tension of the strip in real time and transmits data to the control system. The control system adjusts the first hydraulic lever 15 based on real-time tension data. When the tension of the belt material is low, the first hydraulic rod 15 pushes the second fixing frame 16 to move downwards, so that the tension of the belt material is increased. Conversely, when the tension of the strip is too high, the first hydraulic rod 15 pushes the second fixing frame 16 to move upwards so as to reduce the tension of the strip. In this way, the system can realize the self-adaptive adjustment of the tension of the strip and ensure the stability of the strip in the conveying process.
Working principle: when the strip is required to be wound, the strip is wound on the outer wall of the winding roller 25, at the moment, the motor 4 is started, the spur gear 6 at one end of the transmission shaft 5 is driven to rotate by the motor 4, so that the effect of driving the spur gear 6 to be meshed with the rack plate 8 to rotate is achieved, the rack plate 8 drives the clamping plate I7 to move inwards to clamp, meanwhile, the transmission shaft 5 drives the bevel gear I9 to rotate, so that the effect of driving the threaded cylinder 10 on the upper surface of the bevel gear II 11 to rotate is achieved, the effect of driving the screw rod 1201 to rotate is achieved, the screw rod 1201 drives the clamping plate II 1202 to abut against the winding roller 25 to lift, and the effect of further clamping the winding roller 25 to rewind the strip is achieved;
Secondly, when the strip passes through the position right below the fixed plate 20 after the strip is produced, the sliding plate 22 is pushed to descend through the second hydraulic rod 21 by starting the second hydraulic rod 21, so that the effect of driving the cleaning brush 23 and the cleaning roller 24 to contact the strip for cleaning is achieved, and the effect of conveniently cleaning dust on the surface of the strip is achieved through the cooperation of the cleaning brush 23 and the cleaning roller 24;
And when the strip enters the next process, the strip passes through the outer wall of a tension sensor 19 with the model number DYZL-106 on the inner wall of the connecting frame 18, and then passes through the outer wall of a tensioning roller II 17, so that the strip is covered on the upper surface of the tensioning roller I14 for rolling, and the tension of the strip is detected by the tension sensor 19, so that the effect of conveniently opening the hydraulic lever I15 to push the fixing frame II 16 for tension self-adaptive adjustment is achieved.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.