CN222012643U - Drying device for improving breaking force of diamond wire - Google Patents
Drying device for improving breaking force of diamond wire Download PDFInfo
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- CN222012643U CN222012643U CN202323404783.3U CN202323404783U CN222012643U CN 222012643 U CN222012643 U CN 222012643U CN 202323404783 U CN202323404783 U CN 202323404783U CN 222012643 U CN222012643 U CN 222012643U
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- 238000001035 drying Methods 0.000 title claims abstract description 32
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 31
- 239000010432 diamond Substances 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000004378 air conditioning Methods 0.000 claims description 8
- 230000008676 import Effects 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 12
- 238000000576 coating method Methods 0.000 abstract description 12
- 238000005336 cracking Methods 0.000 abstract description 3
- 230000005611 electricity Effects 0.000 abstract description 3
- 230000005856 abnormality Effects 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 238000001816 cooling Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
一种用于改善金刚线破断拉力的烘干装置，包括机架及压缩空气箱，机架上设置烘箱，烘箱的两端分别均匀分布进线口、出线口，进线口、出线口中部设置恒温挡板，烘箱一侧内设置冷气通道，冷气通道与烘箱之间均布冷气进口，烘箱的后端设置与冷气管，烘箱两端设置一对导线机构，压缩空气箱后侧设置风切挡板；本实用新型有效解决线速过快和粗线镀层过厚不能充分受热现象；使烘箱内受热均匀，并节省电费；有限防止因局部温度过高引起的产品镀层被高温毁坏，镀层起皮烤裂等异常，从而为提升破断拉力提供硬件条件；通过升降机构将烘箱盖板打开，省时、省力，极大的降低了工人的劳动强度；能够对烘箱进行快速冷却，防止烫伤同时节省操作过程中的等待时间。
A drying device for improving the breaking force of diamond wire comprises a frame and a compressed air box, an oven is arranged on the frame, an inlet and an outlet are evenly distributed at both ends of the oven, a constant temperature baffle is arranged in the middle of the inlet and the outlet, a cold air channel is arranged in one side of the oven, a cold air inlet is evenly distributed between the cold air channel and the oven, a cold air pipe is arranged at the rear end of the oven, a pair of wire mechanisms are arranged at both ends of the oven, and a wind shear baffle is arranged at the rear side of the compressed air box; the utility model effectively solves the phenomenon that the line speed is too fast and the thick wire coating is too thick and cannot be fully heated; the heating in the oven is uniform and electricity bills are saved; it is limited to prevent the coating of the product from being destroyed by high temperature due to excessive local temperature, and the coating peeling and cracking and other abnormalities, thereby providing hardware conditions for improving the breaking force; the oven cover is opened by a lifting mechanism, which saves time and effort and greatly reduces the labor intensity of workers; the oven can be quickly cooled to prevent burns and save waiting time during operation.
Description
Technical Field
The utility model relates to the technical field of diamond wire production, in particular to a drying device for improving the breaking force of a diamond wire.
Background
Diamond wire saw, also known as diamond wire, refers to the attachment of diamond abrasive to a wire using an electroplating process or a resin bonding process. In the production of diamond wire, pretreatment, preplating, sanding, thickening and washing each solution or water tank with thickening water are required. In order to prevent the diamond wire from rusting for a long time due to too much moisture after passing through each solution or washing tank, compressed air is needed to remove water vapor and impurities from the diamond wire, and after drying, the diamond wire is wound on a finished product wire wheel, so that the quality of a finished product is ensured.
At present, a diamond wire drying device used by enterprises is provided with large windows at a wire inlet and a wire outlet, compressed gas is arranged in order to remove water and impurities on the wire in the next-to-next previous process, in addition, the drying process is provided with two groups of lamp tubes, a temperature control sensor is arranged between the two groups of lamp tubes, the compressed air close to an oven can take away heat in the oven to cause that a product cannot be uniformly heated to a specified temperature, and the interior of the oven is heated unevenly, so that the condition of low breaking force easily occurs after annealing and cooling, the production line speed can be improved, the line speed is too fast, the product cannot be heated to the specified temperature in the drying process, and the condition that the breaking force does not reach the standard easily occurs after annealing and cooling. When cutting diamond wires with thicker wire diameters of semiconductors and magnetic materials, the plating layer is thicker, so that the plating layer cannot be heated sufficiently, and the tension is lower. If the compressed air is removed, the drying process is too short, impurities and water cannot be sufficiently removed, water drops can be found on the guide wheels of the subsequent online monitoring process, the guide wheels are placed for a long time after the wire is wound, and the product can rust due to too much moisture and can only be scrapped. In the threading or maintenance process, the oven cover plate is too heavy, so that the operation by a single person is inconvenient, the cooperation of a plurality of persons is needed, the time and the labor are wasted, the working efficiency is low, and the labor intensity is high; after the drying is finished, the waiting time of the cooling process of the oven is long, and the oven is opened too early to be scalded easily.
For the above reasons, a drying device for improving the breaking force of diamond wire has been developed.
Disclosure of utility model
The utility model aims to overcome the defects in the prior art, and provides a drying device for improving the breaking force of diamond wires, which solves the problems that local temperature is too high, the temperature of the other side of an oven is too low, wires are heated unevenly in the oven, and the phenomena that the wire speed is too high and thick wire coating is too thick and cannot be heated sufficiently are solved; the constant temperature baffle is added to preferentially block the loss of hot air in the oven, so that the oven is heated uniformly, and the electricity charge is saved; the temperature sensor is arranged in the middle of the area, so that the product coating caused by local overhigh temperature is prevented from being destroyed by high temperature, and the coating is peeled, baked and cracked and other anomalies, thereby providing hardware conditions for improving the breaking force; the oven cover plate is opened through the lifting mechanism, so that time and labor are saved, and the labor intensity of workers is greatly reduced; the air conditioning channel inside the oven can cool the oven rapidly, so that scalding is prevented, and waiting time in the operation process is saved.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a drying device for improving broken tension of diamond wires comprises a frame and a compressed air box arranged at the front end of the frame, wherein an oven is arranged on the frame, a wire inlet and a wire outlet are uniformly distributed on the front end surface and the rear end surface of the oven respectively, a constant-temperature baffle is arranged in the middle of the wire inlet and the wire outlet, a cold air channel is arranged in one side of the oven, a cold air inlet is uniformly distributed between the cold air channel and an inner cavity of the oven, a cold air pipe communicated with the cold air channel is arranged at the rear end of the oven, a pair of wire guide mechanisms are arranged at the two ends of the oven, and an air cutting baffle is arranged at the rear side of the compressed air box.
Further, the middle parts of the front end surface and the rear end surface of the oven are horizontally provided with slots, the slots coincide with the horizontal central lines of the wire inlet and the wire outlet, the rear side of the air-cutting baffle is provided with cutting bars, and the cutting bars are correspondingly inserted with the slots.
Further, the lower parts of the wind cutting baffles are uniformly distributed with wire passing holes.
Further, the wire guide mechanism comprises a wire guide bracket, a rotating shaft and a wire guide wheel; the rotating shafts are arranged on the pair of brackets, wire guide wheels are uniformly distributed on the rotating shafts, and the wire guide wheels are multi-groove wire guide wheels.
Further, the oven comprises a box body, a cover plate, a drying lamp tube and a temperature sensor; the box on set up the apron, correspond and articulate between the rear side of apron and the box, set up elevating system between the front side of apron and box, evenly distributed divides stoving fluorescent tube between the upper portion of the both sides inner wall around the box and between the lower part, stoving fluorescent tube set up into upper fluorescent tube, lower fluorescent tube respectively from top to bottom, upper fluorescent tube, lower fluorescent tube crisscross setting, equipartition temperature sensor in the box, temperature sensor distribute between upper fluorescent tube, lower fluorescent tube.
Further, the lifting mechanism comprises a motor, a ball screw and a supporting rod; the motor set up in box rear end front side, the upper surface front side of box set up the mounting groove, set up ball screw in the mounting groove, ball screw one end corresponds with the power take off end of motor and is connected, the motor drives ball screw and rotates, sets up a pair of sliding sleeve on the ball screw, ball screw drives a pair of sliding sleeve and moves in opposite directions or dorsad simultaneously, sets up branch between sliding sleeve and the apron, upper and lower both ends of branch correspond with apron, sliding sleeve respectively and articulate, the motor passes through ball screw, sliding sleeve, branch and drives the apron and open or close, the air conditioning passageway be located the mounting groove below.
Working principle: the diamond wire passes through the compressed air box and then passes through the wire passing position of the wind cutting baffle plate; the oven cover plate is opened through the lifting mechanism, the wire winding operation inside the oven is facilitated, the diamond wire bypasses the wire guide wheels of the pair of wire guide mechanisms, the drying time is changed by winding different turns on the wire guide wheels according to the process design, after the wire winding is completed, the cover plate is covered by the lifting mechanism, the diamond wire passes through the wire guide wheels and enters the oven with a set temperature process, meanwhile, the temperature of the oven is controlled through the temperature sensor, the dried diamond wire enters the next process through the wire guide mechanism at the rear end of the oven, constant-temperature baffles are inserted into slots between the left side and the right side of the oven and between two layers of diamond wire meshes, the temperature distribution in the oven is guaranteed to be uniform, after the diamond wire production is completed, a cooling source is opened, and cool air enters the oven through a cool air inlet after entering the cool air channel through a cooling pipe, and is rapidly cooled to the oven, so that the waiting time in the operation is reduced.
The beneficial effects of the utility model are as follows: according to the utility model, the air cutting baffle is added, and the holes are formed in the air cutting baffle so as to facilitate the wire to pass through, so that the problem that the local temperature is too high due to the fact that hot air in the oven is taken away due to the fact that compressed air is opened is solved, and the phenomenon that the wire is heated unevenly in the oven due to the fact that the temperature of the other side of the oven is too low is solved;
The wire guide mechanism is added, so that the drying time of the diamond wire in the oven is prolonged in a phase-changing manner, and the phenomena that the wire speed is too high and the thick wire coating is too thick and cannot be heated sufficiently are effectively solved;
a constant temperature baffle is added at the inlet and outlet to preferentially block the loss of hot air in the oven, so that the oven is heated uniformly, and the electricity charge is saved;
the temperature sensor is added in each group of lamp wire area, and meanwhile, the temperature sensor is arranged in the middle of the area, so that the product coating caused by local overhigh temperature is prevented from being destroyed by high temperature, and the coating is prevented from peeling, baking and cracking and other anomalies, thereby providing hardware conditions for improving the breaking force;
The upper lamp tube and the lower lamp tube are staggered, so that the temperature of the oven is more uniform, and hardware conditions are provided for improving the breaking force and the product quality;
The oven cover plate is opened through the lifting mechanism, so that time and labor are saved, and the labor intensity of workers is greatly reduced;
The cold air channel in the oven can rapidly cool the oven, prevent scalding and save waiting time in the operation process;
The utility model has the advantages of simple structure, ingenious design, convenient operation and good use effect, and places which are not described in detail are the prior common technology.
Drawings
The utility model is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of a general assembly structure;
FIG. 2 is a top view of a structure;
FIG. 3 is a top view of an oven;
FIG. 4 is a schematic perspective view of the oven when open;
In the figure: the device comprises a frame 1, a compressed air box 2, an air cutting baffle 3, an oven 4, a box body 4.1, a cover plate 4.2, a constant temperature baffle 4.3, a slot 4.4, a drying lamp tube 4.5, a temperature sensor 4.6, a wire guide mechanism 5, a lifting mechanism 6, a motor 6.1, a ball screw 6.2, a supporting rod 6.3 and a cold air pipe 7.
Detailed Description
The utility model is described in further detail below with reference to the attached drawings and detailed description:
referring to fig. 1, a drying device for improving breaking force of diamond wire comprises a frame 1 and a compressed air box 2 arranged at the front end of the frame 1, wherein an oven 4 is arranged on the frame 1, a wire inlet and a wire outlet are uniformly distributed on the front end surface and the rear end surface of the oven 4 respectively, a constant temperature baffle 4.3 is arranged in the middle of the wire inlet and the wire outlet, a cold air channel is arranged in one side of the oven 4, a cold air inlet is uniformly distributed between the cold air channel and an inner cavity of the oven 4, a cold air pipe 7 communicated with the cold air channel is arranged at the rear end of the oven 4, a cooling source is opened, and cold air enters the oven 4 through the cold air inlet after entering the cold air channel through the cooling pipe 7, so that the oven 4 is rapidly cooled, and waiting time in operation is reduced; the oven 4 both ends set up a pair of wire guide 5, compressed air case 2 rear side set up wind and cut baffle 3, the lower part evenly distributed wire passing hole of wind cut baffle 3, the line of being convenient for pass, solve and lead to taking away the hot air in the oven because of opening compressed air, cause the condition of local high temperature, and oven another side temperature is too low, the line is heated uneven phenomenon in the oven.
The middle parts of the front end surface and the rear end surface of the oven 4 are horizontally provided with slots 4.4, the slots 4.4 are overlapped with the horizontal center lines of the wire inlet and the wire outlet, the rear side of the air cutting baffle 3 is provided with cutting, the cutting is correspondingly inserted with the slots 4.4, and the constant-temperature baffle 4.3 is used for preferentially blocking the loss of hot air in the oven, so that the interior of the oven is heated uniformly, and the electric charge is saved.
The wire guide mechanism 5 comprises a wire guide bracket, a rotating shaft and a wire guide wheel; the rotating shafts are arranged on the pair of brackets, wire guide wheels are uniformly distributed on the rotating shafts, the wire guide wheels are multi-groove wire guide wheels, the drying time of the diamond wire in the oven is prolonged in a phase-changing manner, and the phenomena that the wire speed is too high and the thick wire coating is too thick and cannot be heated sufficiently are effectively solved.
The oven 4 comprises a box body 4.1, a cover plate 4.2, a wire inlet, a slot 4.4, a drying lamp tube 4.5 and a temperature sensor 4.6; the box body 4.1 is provided with a cover plate 4.2, the rear side of the cover plate 4.2 is correspondingly hinged with the box body 4.1, a lifting mechanism 6 is arranged between the cover plate 4.2 and the front side of the box body 4.1, drying lamp tubes 4.5 are uniformly distributed between the upper parts and the lower parts of the inner walls of the front side and the rear side of the box body 4.1, the drying lamp tubes 4.5 are respectively arranged into an upper lamp tube and a lower lamp tube from top to bottom, the upper lamp tube and the lower lamp tube are arranged in a staggered mode, so that the temperature of the oven 4 is more uniform, and a hardware condition is provided for improving the quality of broken force and improving products; temperature sensors 4.6 are uniformly distributed in the box body 4.1, the temperature sensors 4.6 are distributed between the upper lamp tube and the lower lamp tube, the temperature sensors 4.6 are additionally arranged in the area of each group of drying lamp tubes 4.5, meanwhile, the temperature sensors 4.6 are arranged in the middle of the area, and the abnormity of product coating damage by high temperature, coating peeling, baking cracking and the like caused by local overhigh temperature is prevented, so that hardware conditions are provided for improving breaking force.
The lifting mechanism 6 comprises a motor 6.1, a ball screw 6.2 and a supporting rod 6.3; the motor 6.1 set up in box 4.1 rear end front side, the upper surface front side of box 4.1 set up the mounting groove, set up ball screw 6.2 in the mounting groove, ball screw 6.2 one end corresponds with the power take off end of motor 6.1 and is connected, motor 6.1 drives ball screw 6.2 and rotates, set up a pair of sliding sleeve on the ball screw 6.2, ball screw 6.2 drives a pair of sliding sleeve and moves in opposite directions or dorsad simultaneously, sets up branch 6.3 between sliding sleeve and the apron 4.2, upper and lower both ends of branch 6.3 respectively with apron 4.2, the sliding sleeve corresponds the articulated, motor 6.1 opens or closes through ball screw 6.2, sliding sleeve, branch 6.3 drive apron 4.2 of oven 4 through elevating system 6, labour saving and time saving, very big reduction workman's intensity of labour, the air conditioning passageway be located the mounting groove below.
The foregoing is merely illustrative embodiments of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art can easily think about variations or substitutions within the technical scope of the present utility model, and the utility model should be covered. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.
Claims (6)
1. A drying device for improving buddha's warrior attendant line breaking force, includes frame (1) and sets up in compressed air case (2) of frame (1) front end, its characterized in that: the utility model provides a frame (1) on set up oven (4), both ends face respectively evenly distributed inlet, outlet around oven (4), inlet, outlet middle part set up thermostatical baffle (4.3), set up the air conditioning passageway in oven (4) one side, evenly distributed air conditioning import between the inner chamber of air conditioning passageway and oven (4), the rear end of oven (4) set up with the communicating cold air pipe (7) of air conditioning passageway, oven (4) both ends set up a pair of wire mechanism (5), compressed air case (2) rear side set up wind and cut baffle (3).
2. A drying apparatus for improving breaking force of diamond wire according to claim 1, wherein: the middle parts of the front end face and the rear end face of the oven (4) are horizontally provided with slots (4.4), the slots (4.4) are overlapped with the horizontal center lines of the wire inlets and the wire outlets, the rear side of the constant temperature baffle (4.3) is provided with cutting, and the cutting is correspondingly inserted with the slots (4.4).
3. A drying apparatus for improving breaking force of diamond wire according to claim 1, wherein: the lower part of the wind cutting baffle plate (3) is uniformly distributed with wire passing holes.
4. A drying apparatus for improving breaking force of diamond wire according to claim 1, wherein: the wire guide mechanism (5) comprises a wire guide bracket, a rotating shaft and a wire guide wheel; the rotating shafts are arranged on the pair of brackets, wire guide wheels are uniformly distributed on the rotating shafts, and the wire guide wheels are multi-groove wire guide wheels.
5. A drying apparatus for improving breaking force of diamond wire according to claim 1, wherein: the oven (4) comprises a box body (4.1), a cover plate (4.2), a drying lamp tube (4.5) and a temperature sensor (4.6); the novel solar energy oven is characterized in that a cover plate (4.2) is arranged on the oven body (4.1), the rear side of the cover plate (4.2) is correspondingly hinged with the oven body (4.1), a lifting mechanism (6) is arranged between the cover plate (4.2) and the front side of the oven body (4.1), drying lamp tubes (4.5) are uniformly distributed between the upper parts and the lower parts of the inner walls of the front side and the rear side of the oven body (4.1), the drying lamp tubes (4.5) are respectively arranged into an upper lamp tube and a lower lamp tube from top to bottom, the upper lamp tubes and the lower lamp tubes are arranged in a staggered mode, temperature sensors (4.6) are uniformly distributed in the oven body (4.1), and the temperature sensors (4.6) are distributed between the upper lamp tubes and the lower lamp tubes.
6. The drying device for improving breaking force of diamond wire according to claim 5, wherein: the lifting mechanism (6) comprises a motor (6.1), a ball screw (6.2) and a supporting rod (6.3); the motor (6.1) set up in box (4.1) rear end front side, the upper surface front side of box (4.1) set up the mounting groove, set up ball screw (6.2) in the mounting groove, ball screw (6.2) one end corresponds with the power take off of motor (6.1) and is connected, motor (6.1) drives ball screw (6.2) and rotates, set up a pair of sliding sleeve on ball screw (6.2), ball screw (6.2) drive a pair of sliding sleeve and move in opposite directions or dorsad simultaneously, set up branch (6.3) between sliding sleeve and the apron (4.2), upper and lower both ends of branch (6.3) respectively with apron (4.2), the sliding sleeve corresponds the articulated, motor (6.1) drive apron (4.2) through ball screw (6.2), sliding sleeve, branch (6.3) open or close, the air conditioning passageway be located the mounting groove below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323404783.3U CN222012643U (en) | 2023-12-14 | 2023-12-14 | Drying device for improving breaking force of diamond wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323404783.3U CN222012643U (en) | 2023-12-14 | 2023-12-14 | Drying device for improving breaking force of diamond wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222012643U true CN222012643U (en) | 2024-11-15 |
Family
ID=93420080
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323404783.3U Active CN222012643U (en) | 2023-12-14 | 2023-12-14 | Drying device for improving breaking force of diamond wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222012643U (en) |
-
2023
- 2023-12-14 CN CN202323404783.3U patent/CN222012643U/en active Active
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