Auxiliary overturning device for machining mechanical parts
Technical Field
The utility model relates to the technical field of machining, in particular to an auxiliary overturning device for machining mechanical parts.
Background
The mechanical parts need to be turned over in the production and processing process, the turning over of the mechanical parts is complicated after the surface of the mechanical parts is fixed by the existing used device, and the mechanical parts are taken down and turned over and then are fixed again by screwing the extrusion fixing device, so that the processing time of the mechanical parts is greatly wasted, and the time and the labor are wasted;
The application considers several design schemes:
Automatic change turning device: an automated tilting device can be provided which automatically recognizes and grabs the mechanical components and then performs the tilting. Such means may be implemented by sensors and machine vision techniques, for example, by identifying features of the part and then automatically adjusting its position for flipping.
Improving the design of a clamp: for existing turning devices, efficiency can be improved by modifying the clamp design. For example, a device capable of automatically adjusting the position of the jig, or a jig capable of holding a plurality of parts at the same time, is designed.
Increasing the turnover speed: if the turnover speed is too slow, the production efficiency is lowered. Therefore, it is considered to increase the flipping speed by increasing the power of the motor or optimizing the design of the rotating shaft.
The robot technology is introduced: the use of robotics to effect the flipping of mechanical parts is contemplated. The robot can finish the overturning action more accurately and rapidly, manual operation can be reduced, and production efficiency is improved.
Optimizing the production flow: if the flipping process is too cumbersome, optimization of the production flow may be considered. For example, the overturning step and other steps are integrated together, so that the overturning frequency is reduced, or the layout of a production line is optimized, so that the overturning is more convenient and quicker;
In the prior art, the rotating shaft is driven by the motor to rotate, the rotating shaft drives the tray to rotate, so that the turnover of the refractory parts is realized, but a common turnover device usually comprises a clamp for driving the parts to turn over to a tray pad, then the clamp turns over and resets in an empty mode, and the efficiency is lower in the production process.
Disclosure of utility model
In view of the foregoing, it is desirable to provide an auxiliary turning device for machining mechanical parts, so as to solve or alleviate the technical problems in the prior art, and at least provide a beneficial choice.
The technical scheme of the embodiment of the utility model is realized as follows: an auxiliary turnover device for machining mechanical parts comprises a frame, a first connecting rod, a transmission shaft, a first base, a second base, a first telescopic hydraulic cylinder, a second telescopic hydraulic cylinder, a roller, a second connecting rod, a motor, a driving shaft, a driven shaft and a transmission belt;
The motor fixed connection is in the frame, and is located the motor supporting seat in the frame, driving shaft fixed connection is on the motor shaft, the drive belt is connected on driving shaft and driven shaft, and when the motor rotates, can drive the driven shaft and rotate, the transmission shaft is located the frame upside, through bolted connection in the frame, can drive the connecting rod and rotate, the transmission shaft outside has the protective housing, and the transmission shaft shell is the aluminum alloy material, can play the guard action to the transmission shaft, prevents that the transmission shaft is impaired, connecting rod one and connecting rod two are the straight-bar, and fixed connection is in the both sides of transmission shaft respectively, base one and base two rotate and connect between connecting rod one and connecting rod two, are located the both sides of transmission shaft respectively, base one and base pass through rotation pin connection on connecting rod one and connecting rod two, be equipped with spare part one and spare part two on base two respectively fixedly connected with corresponding telescopic cylinder one and telescopic cylinder two in the middle of the telescopic cylinder, telescopic cylinder plays the fixed action to spare part one and spare part two, the cylinder is a plurality of be located the frame upside, rotates to connect on the both ends, can transmit the part one to the frame down.
Further preferably, the pushing hydraulic cylinder is located on the upper side of the frame and located on the side, close to the roller, of the transmission shaft, and the pushing hydraulic cylinder can push out the parts from the base to the roller.
Further preferably, the motor support seat is fixedly connected to the frame and located at the lower side of the workbench of the frame, and the motor support seat has a supporting function on the motor and is used for fixing the position of the motor.
Further preferably, the frame further comprises a transverse side link and a longitudinal side link which are fixedly connected to the frame and are respectively connected to four supporting legs of the frame, the transverse side link and the longitudinal side link play a role in reinforcing the whole frame, and the stability of the frame is guaranteed in the working process.
Further preferably, the first telescopic hydraulic cylinder and the second telescopic hydraulic cylinder are respectively provided with a pair of hydraulic cylinders, the first telescopic hydraulic cylinder and the second telescopic hydraulic cylinder are respectively fixed on two sides of the base, and the first telescopic hydraulic cylinder and the second telescopic hydraulic cylinder are provided with a plurality of piston rods; the telescopic hydraulic cylinder can clamp and fix parts, the first telescopic hydraulic cylinder and the second telescopic hydraulic cylinder are respectively fixed on two sides of the first base and the second base, and the number of the hydraulic cylinders is multiple, so that the parts can be prevented from falling off in the rotating process.
Further preferably, the first base and the second base are respectively connected between the two connecting rods in a rotating mode, the first base and the second base are made of cast iron, the lower side mass of the first base and the second base is larger than the upper side mass, the first base can be in a horizontal state in the rotating process, the first locating pin and the second locating pin are located on the lower side of the workbench of the machine frame, and when the base rotates to the workbench, the locating pins can play a locating role on the base.
By adopting the technical scheme, the embodiment of the utility model has the following advantages:
The driving shaft is driven to rotate through motor rotation, the driving shaft is driven to rotate by utilizing the driving belt, the driving shaft drives the connecting rod to rotate, thereby driving the first base and the second base to rotate, the telescopic hydraulic cylinder is fixed on the base, parts are placed in the middle of the telescopic hydraulic cylinder, when the equipment works, the telescopic hydraulic cylinder clamps the parts, the motor rotates to drive the base to rotate, the parts rotate to the roller, then the piston rod of the telescopic hydraulic cylinder resets, the roller rotates to bring the parts to the next process, then the motor starts to rotate continuously, thereby bringing the next part to the roller, the technical problem that the working efficiency is low due to the fact that the base is turned over back is effectively solved, the continuous unidirectional rotation of the parts can be realized through arranging the base into a plurality of parts, and the working efficiency is greatly improved.
The foregoing summary is for the purpose of the specification only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present utility model will become apparent by reference to the drawings and the following detailed description.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the first and second component mounting structures of the present utility model;
FIG. 3 is a schematic diagram of the front view of FIG. 1 according to the present utility model;
fig. 4 is a schematic diagram of the left-hand structure of fig. 1 according to the present utility model.
Reference numerals: 1. a frame; 2. a motor; 3. a transmission belt; 4. a driving shaft; 5. a driven shaft; 6. a telescopic hydraulic cylinder II; 9. a first base; 8. a telescopic hydraulic cylinder I; 7. a second base; 10. a first component; 11. a second component; 16. pushing the hydraulic cylinder; 13. a first connecting rod; 14. a roller; 15. a motor support base; 12. a transmission shaft; 17. a second connecting rod; 18. a longitudinal side link; 19. a transverse side link; 20. positioning pin I; 22. and a second positioning pin.
Detailed Description
Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those of skill in the pertinent art, the described embodiments may be modified in various different ways without departing from the spirit or scope of the present utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.
Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1-4, the embodiment of the utility model provides an auxiliary turning device for machining mechanical parts, which comprises a frame 1, a first connecting rod 13, a transmission shaft 12, a first base 9, a second base 7, a first telescopic hydraulic cylinder 8, a second telescopic hydraulic cylinder 6, a roller 14, a second connecting rod 17, a motor 2, a driving shaft 4, a driven shaft 5 and a transmission belt 3, wherein the motor 2 is fixedly connected to the frame 1 and is positioned on a motor support seat 15 on the frame 1, the driving shaft 4 is fixedly connected to a motor shaft, the transmission belt 3 is connected to the driving shaft 4 and the driven shaft 5, when the motor 2 rotates, the driven shaft 5 can be driven to rotate, the transmission shaft 12 is positioned on the upper side of the frame 1 and is connected to the frame 1 through bolts, the connecting rod can be driven to rotate, a protective shell is arranged on the outer side of the transmission shaft 12, the shell of the transmission shaft 12 is made of aluminum alloy material, and the transmission shaft 12 can play a protective role, the transmission shaft 12 is prevented from being damaged, the first connecting rod 13 and the second connecting rod 17 are straight rods and are respectively and fixedly connected to two sides of the transmission shaft 12, the first base 9 and the second base 7 are rotatably connected between the first connecting rod 13 and the second connecting rod 17 and are respectively positioned on two sides of the transmission shaft 12, the first base 9 and the second base 7 are connected to the first connecting rod 13 and the second connecting rod 17 through rotating pins, the first base 9 and the second base 7 are respectively and fixedly connected with a corresponding first telescopic hydraulic cylinder 8 and a corresponding second telescopic hydraulic cylinder 6, a first part 10 and a second part 11 are arranged in the middle of each telescopic hydraulic cylinder, the telescopic hydraulic cylinders clamp and fix the first part 10 and the second part 11, the roller 14 is arranged on the upper side of the frame 1, two ends of the roller 14 are rotatably connected to the frame 1, the roller 14 rotates freely, and when the parts are placed on the roller 14, the parts can be transferred to the next procedure.
In one embodiment, the motor support 15 is fixedly connected to the frame 1 and located at the lower side of the workbench of the frame 1, and the motor support 15 has a supporting function on the motor 2 and is used for fixing the position of the motor 2. The frame 1 further comprises a transverse side link 19 and a longitudinal side link 18, wherein the transverse side link 19 and the longitudinal side link 18 are fixedly connected to the frame 1 and are respectively connected to four supporting legs of the frame 1, the transverse side link 19 and the longitudinal side link 18 play a reinforcing role on the whole frame 1, and the stability of the frame 1 is ensured in the working process.
In one embodiment, the first telescopic hydraulic cylinder 8 and the second telescopic hydraulic cylinder 6 are respectively provided with a pair of hydraulic cylinders, the first telescopic hydraulic cylinder 8 and the second telescopic hydraulic cylinder 6 are respectively fixed on two sides of the base, and the first telescopic hydraulic cylinder 8 and the second telescopic hydraulic cylinder 6 are provided with a plurality of piston rods; the telescopic hydraulic cylinder can clamp and fix parts, the telescopic hydraulic cylinder I8 and the telescopic hydraulic cylinder II 6 are respectively fixed on two sides of the base I9 and the base II 7, and the hydraulic cylinders are multiple, so that the parts can be prevented from falling off in the rotation process.
In one embodiment, the first base 9 and the second base 7 are respectively connected between the two connecting rods in a rotating way, the first base 9 and the second base 7 are made of cast iron, the lower side mass of the first base 9 and the second base 7 is larger than the upper side mass, the first base can be in a horizontal state in the rotating process, the first positioning pin 20 and the second positioning pin 22 are positioned on the lower side of the workbench of the machine frame, and when the base rotates to the workbench, the positioning pins can play a role in positioning the base.
In one embodiment, the pushing hydraulic cylinder 16 is located on the upper side of the frame 1 and located on the side of the transmission shaft 12 near the roller 14, and the pushing hydraulic cylinder 16 can push out the components from the base onto the roller 14, and then the components are transferred from the roller 14 to the next process.
The utility model works when in work: the motor 2 drives the driving shaft 4 to rotate after starting, the power is transmitted to the driven shaft 5 through the driving belt 3, the driven shaft 5 drives the transmission shaft 12 to rotate, the first connecting rod 13 and the second connecting rod 17 are fixed on the driven shaft 5, the first base 9 and the second base 7 are respectively connected to the first connecting rod in a rotating mode, the first telescopic hydraulic cylinder 8 and the second telescopic hydraulic cylinder 6 are arranged on the base, when the piston rod of the telescopic hydraulic cylinder stretches out, parts can be fixed on the base, when the connecting rod drives the base to rotate to a workbench of the machine frame 1, the base is contacted with a locating pin on the machine frame 1, the motor 2 stops rotating, the piston rod of the telescopic hydraulic cylinder retracts, meanwhile, the piston rod of the hydraulic cylinder 16 is pushed to stretch out to push the parts to the roller 14, then the motor continues rotating to rotate the next base to the workbench of the machine frame 1, the work is repeated, meanwhile, the other base rotates to the other side of the workbench of the machine frame 1, and then the new parts are placed on the base of the parts.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that various changes and substitutions are possible within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.