Grease emulsifying mechanism
Technical Field
The utility model relates to the technical field of grease production, in particular to a grease emulsifying mechanism.
Background
Emulsification is a liquid-liquid interface phenomenon in which two immiscible liquids, such as oil and water, are separated into two layers in a container, with a small density of oil in the upper layer and a large density of water in the lower layer, and if a suitable surfactant is added under intense agitation, the oil is dispersed in the water to form an emulsion, a process called emulsification.
The patent publication No. CN201768508U discloses a grease emulsifying device, which comprises a cylindrical tank body, wherein the opening part of the cylindrical tank body is provided with an end cover, the end cover is formed by hinging two semicircular cover plates, one semicircular cover plate is fixedly welded at the opening part of the cylindrical tank body, and the other semicircular cover plate is buckled with the opening part of the cylindrical tank body; the end cover of the cylindrical tank body is provided with a feed inlet, the bottom of the cylindrical tank body is provided with a discharge hole and is connected with an external pipeline, and a high-shear emulsifying machine is rotatably arranged in the cylindrical tank body. The utility model has simple structure, and the colloidal grease is emulsified into emulsion according to the emulsification principle, so that the emulsification effect is good, and the emulsification efficiency is high, thereby having good practical value; the end cover of the cylindrical tank body is formed by hinging the two semicircular cover plates, so that the manual observation in the emulsification process is facilitated, and the external conditions can be conveniently controlled in real time, so that a better emulsification effect is achieved.
Then, in the stirring process, the oil emulsifying device can not push and mix oil and water which are separated into upper and lower layers towards the center, and can only perform stirring operation of horizontal rotation at the center of the stirring barrel, so that the floating upper layer and the product at the bottom layer can not obtain sufficient mixing and stirring effects, thereby slowing the stirring and emulsifying process and affecting the production efficiency.
Disclosure of utility model
The utility model aims to provide a grease emulsifying mechanism to solve the problem that oil and water which are separated into upper and lower layers cannot be pushed to the center and mixed and stirred in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
Grease emulsification mechanism includes: the oil-and-fat emulsifying stirring cylinder is rotationally provided with a pushing stirring assembly, an overhead rod is fixedly arranged on the outer surface of the oil-and-fat emulsifying stirring cylinder, and the outer surface of the oil-and-fat emulsifying stirring cylinder is communicated with a feed hopper and a discharge ball valve.
Preferably, the outer surface of the oil emulsifying stirring cylinder is communicated with a transparent pipe, and the transparent pipe is positioned at the center of the outer surface of the oil emulsifying stirring cylinder.
Preferably, the pushing stirring assembly comprises a motor, the motor fixed mounting is at the toper dish upper surface, toper dish demountable installation is at grease emulsification churn upper surface, the output shaft of motor runs through the toper dish and dismantle between tip and the connecting rod and be connected, fixed surface installs the roof dish under the connecting rod, fixed surface installs the fastening rod under the roof dish, fastening rod surface fixed mounting has forward thread leaf and reverse thread leaf, and reverse thread leaf is connected with the lower surface of roof dish.
Preferably, the forward thread blade is fixedly installed at the lower end part of the outer surface of the fastening rod, and the reverse thread blade is fixedly installed at the upper end part of the outer surface of the fastening rod.
Preferably, the forward thread lobes and the reverse thread lobes each taper toward the center of the outer surface of the fastener shaft.
Preferably, the lower surface of the fastening rod is fixedly provided with a chassis, the upper surface of the chassis is connected with the forward thread blade, the upper surface of the chassis is fixedly provided with a connecting plate, and one end of the connecting plate is fixedly provided with a stirring rod.
Preferably, the center of the stirring rod protrudes into the oil emulsifying stirring cylinder and is positioned between the necking centers of the forward thread blade and the reverse thread blade.
Compared with the prior art, the utility model has the beneficial effects that:
1. through the design of the pushing and stirring assembly and the transparent pipe, the pushing and stirring assembly can push and stir the materials positioned at the upper layer and the lower layer in the oil emulsifying and stirring cylinder to the center along with rotation in the process of stirring the materials, so that the two layers of immiscible materials are mixed together by pushing and stirring, and meanwhile, the materials of the oil emulsifying and stirring cylinder can be fully mixed and stirred, and the stirring and emulsifying efficiency of the materials can be accelerated;
And when pouring the material into the oil emulsification mixing drum, the material also can pour into the transparent pipe communicated with the outer surface wall of the oil emulsification mixing drum, so that the height of the material in the oil emulsification mixing drum can be observed by staff outside, and the progress of material emulsification can be observed through the transparent pipe.
2. Through the design of motor, forward screw thread leaf, reverse screw thread leaf, connecting plate and puddler, can pour into the grease emulsification churn with the material during the use in, can start motor drive forward screw thread leaf and reverse screw thread leaf later and stir the operation in the grease emulsification churn, can push the material to the center when forward screw thread leaf and reverse screw thread leaf are driven to rotate, can push two kinds of immiscible materials to center department and make it mix and melt mutually, and can accompany the rotatory stirring of puddler simultaneously, and the puddler is the protrusion form, makes the puddler can stir the operation to mixing and melting the material mutually to just can accelerate the efficiency that the material mixes the emulsification.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a transparent tube structure according to the present utility model;
FIG. 3 is a schematic view of a pushing and stirring assembly according to the present utility model.
In the figure: 1. a grease emulsifying and stirring cylinder; 101. a transparent tube; 102. a feed hopper; 103. a conical disk; 2. overhead pole; 3. discharging ball valve; 4. pushing and extruding the stirring assembly; 401. a motor; 402. a connecting rod; 403. a top plate; 404. a chassis; 405. a fastening rod; 406. reverse thread lobes; 407. forward thread lobes; 408. a connecting plate; 409. stirring rod.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution:
As shown in fig. 1 to 2, the fat emulsification mechanism includes: the oil-fat emulsifying stirring cylinder 1 is rotatably provided with a pushing stirring assembly 4, an overhead rod 2 is fixedly arranged on the outer surface of the oil-fat emulsifying stirring cylinder 1, and the outer surface of the oil-fat emulsifying stirring cylinder 1 is communicated with a feed hopper 102 and a discharge ball valve 3.
The outer surface of the oil emulsifying and stirring cylinder 1 is communicated with a transparent pipe 101, and the transparent pipe 101 is positioned at the center of the outer surface of the oil emulsifying and stirring cylinder 1.
Through the design of the pushing and stirring assembly 4 and the transparent pipe 101, in the process of stirring materials, the pushing and stirring assembly 4 can push and stir the materials at the upper layer and the lower layer in the oil emulsifying and stirring cylinder 1 to the center along with rotation, so that the two layers of immiscible materials are mixed together by pushing and stirring, and meanwhile, the materials of the oil emulsifying and stirring cylinder 1 can be fully mixed and stirred, and the efficiency of stirring and emulsifying the materials can be accelerated;
And when pouring the material into the oil and fat emulsification mixing drum 1, the material also can pour into the transparent pipe 101 communicated with the outer surface wall of the oil and fat emulsification mixing drum 1, so that the height of the material in the oil and fat emulsification mixing drum 1 can be observed by a worker outside, and the progress of material emulsification can be observed through the transparent pipe 101.
As shown in fig. 3, the pushing stirring assembly 4 comprises a motor 401, the motor 401 is fixedly installed on the upper surface of a conical disc 103, the conical disc 103 is detachably installed on the upper surface of a grease emulsifying stirring cylinder 1, an output shaft of the motor 401 penetrates through the conical disc 103 and is detachably connected between the end portion of the conical disc 103 and a connecting rod 402, a top disc 403 is fixedly installed on the lower surface of the connecting rod 402, a fastening rod 405 is fixedly installed on the lower surface of the top disc 403, a forward thread blade 407 and a reverse thread blade 406 are fixedly installed on the outer surface of the fastening rod 405, and the reverse thread blade 406 is connected with the lower surface of the top disc 403.
The forward screw lobe 407 is fixedly installed at the lower end of the outer surface of the fastening rod 405, and the reverse screw lobe 406 is fixedly installed at the upper end of the outer surface of the fastening rod 405.
Both the forward and reverse lobes 407, 406 taper toward the center of the outer surface of the securing lever 405.
The lower surface of the fastening rod 405 is fixedly provided with a chassis 404, the upper surface of the chassis 404 is connected with a forward thread blade 407, the upper surface of the chassis 404 is fixedly provided with a connecting plate 408, and one end of the connecting plate 408 is fixedly provided with a stirring rod 409.
The center of the stirring rod 409 protrudes into the oil emulsifying stirring cylinder 1 and is located between the centers of the constrictions of the forward screw flights 407 and the reverse screw flights 406.
Through the design of motor 401, forward screw lobe 407, reverse screw lobe 406, connecting plate 408 and puddler 409, can empty the material into oil fat emulsification churn 1 from feeder hopper 102 during the use, can start motor 401 drive forward screw lobe 407 and reverse screw lobe 406 and stir the operation in oil fat emulsification churn 1 afterwards, forward screw lobe 407 and reverse screw lobe 406 can push the material to the center when being driven to rotate, can push two immiscible materials to the center department and make it mix and melt, and can be accompanied the rotatory stirring of puddler 409 simultaneously, and puddler 409 is the bulge form, make puddler 409 can stir the operation to the miscible material, thereby just can accelerate the efficiency of material mixing emulsification.
According to the technical scheme, the working steps of the scheme are summarized and carded:
During the use, can empty into oil fat emulsification churn 1 with the material from feeder hopper 102, can start motor 401 and drive forward screw lobe 407 and reverse screw lobe 406 and stir the operation in oil emulsification churn 1 afterwards, forward screw lobe 407 and reverse screw lobe 406 can push the material to the center when being driven to rotate, can push two kinds of immiscible materials to the center department and make it mix and melt, and can be accompanied the rotatory stirring of puddler 409 simultaneously, and puddler 409 is the protrusion form, makes puddler 409 can stir the operation to mixing and melting the material mutually.
To sum up: when the materials are stirred, two layers of immiscible materials can be mixed together by pushing and extruding, and simultaneously the materials can be stirred, so that the materials in the oil emulsifying stirring cylinder can be fully mixed and stirred, and the stirring and emulsifying efficiency of the materials can be accelerated.
None of the utility models are related to the same or are capable of being practiced in the prior art. Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.