Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a quick die changing structure, which solves the existing problems.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a quick die change structure, includes the shaping organism, fixed mounting has quick die change mechanism on the shaping organism, quick die change mechanism is including installing make-up machine movable mould board and the fixed template of make-up machine on the shaping organism, fixed mounting has quick die change locking mechanism of movable mould on the make-up machine movable mould board, fixed mounting has quick die change locking mechanism of fixed mould on the fixed template of make-up machine, be provided with quick change upper plate and quick change hypoplastron between quick change locking mechanism and the quick change locking mechanism of fixed mould, install the mould between quick change upper plate and the quick change hypoplastron, fixed mounting has the upper locking hook, goes up locating pin, first mould locating piece on the quick change upper plate, install the bolt on quick change hypoplastron, fixed mounting has locating pin, lower locking hook and second mould on the quick change hypoplastron, quick change locking mechanism of fixed mounting includes fixed mounting on the make-up machine movable mould board, first end, the first locking cylinder is installed to the first locking cylinder, the first end is installed to the first locking cylinder, the first locking cylinder is installed to the first end, the first locking rod is installed to the first locking cylinder, and the first end is installed to the first locking cylinder is installed to the first locking rod.
As a preferable technical scheme of the utility model, a hydraulic station is arranged outside the locking oil cylinder, and the hydraulic station is connected with the locking oil cylinder through a first hydraulic oil pipe and a second hydraulic oil pipe.
As a preferable technical scheme of the utility model, a limit groove matched with the outer dimension of the second die positioning block is formed in the bottom of the die, and the bottom of the die is positioned and clamped on the second die positioning block through the limit groove.
As a preferable technical scheme of the utility model, the die is fixedly connected with the quick-change lower plate in a locking way through bolts.
As a preferable technical scheme of the utility model, four limiting rods are fixedly arranged on the forming machine body, limiting holes are formed in the forming machine moving plate, the forming machine moving plate is slidably sleeved on the limiting rods through the limiting holes, and the forming machine fixing plate is fixedly arranged on the forming machine body.
As a preferable technical scheme of the utility model, the first locking block and the second locking block are movably locked with the upper mold locking hook or the lower mold locking hook.
As a preferable embodiment of the present utility model, a controller for controlling the electric power components of the apparatus is fixedly installed on the molding machine body.
Compared with the prior art, the utility model provides a quick die changing structure, which has the following beneficial effects:
1. In the quick die changing structure, when a quick die changing die is preassembled, S1, a second die positioning block is arranged in a quick die changing lower plate; s2, positioning the die through a second die positioning block; s3, fixing the die and the quick-change lower plate by using bolts; s4, installing a quick-change upper plate in the steps S1 to S3; s5, completing the preassembling of the quick die changing die. S1, when the quick die changing die is disassembled, and bolts of the die and the quick upper plate are disassembled; s2, manually removing the quick-change upper plate; s3, removing the quick-change lower plate in the steps S1 to S2;
S4, manually removing the die; s5, the quick die change die is disassembled. Therefore, when the novel die is replaced, the novel die can be quickly repositioned and calibrated, labor is saved, and production efficiency is effectively improved.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present embodiment provides two technical schemes:
embodiment one:
The quick die change structure comprises a molding machine body 1, wherein a quick die change mechanism 2 is fixedly arranged on the molding machine body 1, the quick die change mechanism 2 comprises a molding machine moving die plate 202 and a molding machine fixed die plate 214 which are arranged on the molding machine body 1, a quick die change locking mechanism 201 is fixedly arranged on the molding machine moving die plate 202, a quick die change locking mechanism 213 is fixedly arranged on the molding machine fixed die plate 214, a quick die change upper plate 209 and a quick die change lower plate 211 are arranged between the quick die change locking mechanism 201 and the quick die change locking mechanism 213, a die 210 is arranged between the quick die change upper plate 209 and the quick die change lower plate 211, an upper die locking hook 203, an upper locating pin 204, a first die locating block 207, a quick die change upper plate 209 and a quick die change lower plate 211 are fixedly arranged on the quick die change upper plate 209, a bolt 208 is fixedly arranged on the quick die change lower plate 211, a lower locating pin 205, a lower die locking hook 206 and a second die locating block 212 are fixedly arranged on the quick die change lower plate 211, the moving die quick-change locking mechanism 201 and the fixed die quick-change locking mechanism 213 respectively comprise a first locking seat 307 and a second locking seat 309 which are fixedly arranged on a moving die plate 202 and a fixed die plate 214 of the forming machine, a first locking rod 304 is arranged on the first locking seat 307, a first locking block 303 is arranged on the first locking rod 304, a locking detection block 302 is arranged at one end of the first locking block 303, a locking detection switch 301 is arranged at one end of the locking detection block 302, a second locking rod 306 is fixedly arranged on the second locking seat 309, a second locking block 305 is arranged on the second locking rod 306, a locking connecting rod 308 is connected between the first locking rod 304 and the second locking rod 306, one end of the second locking rod 306 is arranged on a locking cylinder 310, and the locking cylinder 310 is fixedly arranged on the fixed die plate 214 of the forming machine.
Embodiment two:
The quick die change structure comprises a forming machine body 1, wherein a quick die change mechanism 2 is fixedly arranged on the forming machine body 1, the quick die change mechanism 2 comprises a forming machine moving die plate 202 and a forming machine fixed die plate 214 which are arranged on the forming machine body 1, four limiting rods 4 are fixedly arranged on the forming machine body 1, limiting holes are formed in the forming machine moving die plate 202, the forming machine moving die plate 202 is sleeved on the limiting rods 4 in a sliding manner through the limiting holes, and the forming machine fixed die plate 214 is fixedly arranged on the forming machine body 1; a die shifting quick die changing locking mechanism 201 is fixedly arranged on a die shifting plate 202 of the forming machine, a die fixing quick die changing locking mechanism 213 is fixedly arranged on a die fixing plate 214 of the forming machine, a quick upper plate 209 and a quick lower plate 211 are arranged between the die shifting quick die changing locking mechanism 201 and the die fixing quick die changing locking mechanism 213, a die 210 is arranged between the quick upper plate 209 and the quick lower plate 211, an upper die locking hook 203, an upper locating pin 204 and a first die locating block 207 are fixedly arranged on the quick upper plate 209, a bolt 208 is arranged on the quick upper plate 209 and the quick lower plate 211, a lower locating pin 205, a lower die locking hook 206 and a second die locating block 212 are fixedly arranged on the quick lower plate 211, a limit groove matched with the appearance size of the second die locating block 212 is formed in the bottom of the die 210, and the bottom of the die 210 is fixedly clamped on the second die locating block 212 through the limit groove; the die 210 is fixedly connected with the quick-change lower plate 211 in a locking way through bolts 208; the moving die quick die changing locking mechanism 201 and the fixed die quick die changing locking mechanism 213 respectively comprise a first locking seat 307 and a second locking seat 309 which are fixedly arranged on a moving die plate 202 and a fixed die plate 214 of the forming machine, a first locking rod 304 is arranged on the first locking seat 307, a first locking block 303 is arranged on the first locking rod 304, a locking detection block 302 is arranged at one end of the first locking block 303, a locking detection switch 301 is arranged at one end of the locking detection block 302, a second locking rod 306 is fixedly arranged on the second locking seat 309, a second locking block 305 is arranged on the second locking rod 306, a locking connecting rod 308 is connected between the first locking rod 304 and the second locking rod 306, one end of the second locking rod 306 is arranged on a locking cylinder 310, the locking cylinder 310 is fixedly arranged on the fixed die plate 214 of the forming machine, a hydraulic station 311 is arranged outside the locking cylinder 310, and the hydraulic station 311 is connected with the locking cylinder 310 through a first hydraulic oil pipe 312 and a second hydraulic oil pipe 313; the first locking block 303 and the second locking block 305 are movably locked with the upper mold locking hook 203 or the lower mold locking hook 206; a controller for controlling the electric power components of the apparatus is fixedly mounted on the molding machine body 1.
When the quick die change structure is used, (1) the quick die change die removing process:
S1, preparing a molding machine body 1 for quick die change, and moving a molding machine moving die plate 202 to a designated position 1;
S2, the die fixing quick die change locking mechanism 213 is opened, and the lower die locking hook 206 is separated from the first locking block 303 and the second locking block 305 in the die fixing quick die change locking mechanism 213;
S3, lifting the molding machine moving plate 202 and the mold 210 to a designated position 2;
s4, locking by a die fixing quick die changing locking mechanism 213;
S5, the movable template 202 of the forming machine descends to the designated position 3, and the first locking block 303 and the second locking block 305 in the die fixing quick die changing locking mechanism 213 are propped against the lower die locking hook 206;
S6, the moving die quick die change locking mechanism 201 is opened, and the upper die locking hook 203 is separated from the first locking block 303 and the second locking block 305 in the fixed die quick die change locking mechanism 213;
s7, lifting the molding machine moving plate 202 to a designated position 4;
And S8, the operator or forklift removes the die 210 from the forming machine, and the die removal is completed.
And (II) a quick die change die mounting process:
S1, preparing a molding machine body 1 for quick die change, and moving a molding machine moving die plate 202 to a designated position 4;
S2, locking by a die fixing quick die changing locking mechanism 213;
S3, an operator or a forklift moves the die 210 into the forming machine, and the first locking block 303 and the second locking block 305 in the die fixing quick die changing locking mechanism 213 are propped against the lower die locking hook 206;
s4, opening a moving die quick die change locking mechanism 201;
S5, the molding machine moving plate 202 descends to a designated position 3;
S6, locking the moving die quick die change locking mechanism 201, and locking the upper die locking hook 203 with the first locking block 303 and the second locking block 305 in the fixed die quick die change locking mechanism 213;
s7, lifting the molding machine moving plate 202 and the mold 210 to a designated position 2;
s8, opening a die fixing quick die changing locking mechanism 213;
s9, the molding machine moving plate 202 and the mold 210 are lowered to a designated position 1 together;
S10, locking the die fixing quick die change locking mechanism 213, locking the lower die locking hook 206 with the first locking block 303 and the second locking block 305 in the die fixing quick die change locking mechanism 213, and completing die installation.
And (III) the quick die change locking mechanism is formed by the process of opening to locking:
S1, when quick die change is needed to be locked, a hydraulic station 311 is started, the hydraulic station 311 releases the pressure maintaining state, and hydraulic oil is pumped into a 10 locking oil cylinder through a first hydraulic oil pipe 312;
S2, after the pressure of the locking cylinder 310 rises, the second locking rod 306 and the second locking block 305 are pushed forward;
S3, the first locking block 303 and the first locking rod 304 are connected with the second locking block 305 and the second locking rod 306 through a locking connecting rod 308, and are in linkage with the second locking block 305 and the second locking rod 306;
S4, when the locking position is reached, the locking detection switch 301 detects that the locking detection block 302 reaches a designated position, and locking is completed;
S5, the hydraulic station 311 stops working, and the hydraulic station 311 is in a pressure maintaining state.
(IV) the quick die change locking mechanism is locked to an opening process:
S1, when quick die change needs to be opened, a hydraulic station 311 is started, the hydraulic station 311 releases the pressure maintaining state, and hydraulic oil is pumped into a locking oil cylinder 310 through a second hydraulic oil pipe 313;
s2, after the pressure of the locking cylinder 310 rises, pushing the second locking rod 306 and the second locking block 305 to the rear;
S3, the first locking block 303 and the first locking rod 304 are connected with the second locking block 305 and the second locking rod 306 through a locking connecting rod 308, and are in linkage with the second locking block 305 and the second locking rod 306;
S4, when the locking detection switch 301 runs to an opening position, detecting that the locking detection block 302 reaches a designated position, and opening is completed;
S5, the hydraulic station 311 stops working, and the hydraulic station 311 is in a pressure maintaining state.
In the quick die changing structure, when a quick die changing die is preassembled, S1, a second die positioning block 212 is arranged in a quick die changing lower plate 211; s2, positioning the die 210 through a second die positioning block 212; s3, fixing the die 210 and the quick-change lower plate 211 by using bolts 208; s4, installing a quick-change upper plate 209 in the steps S1 to S3; s5, completing the preassembling of the quick die changing die. When the quick die change die is disassembled, S1, the quick die change die is disassembled, and bolts 208 of a die 210 and a quick change upper plate 209 are disassembled; s2, manually removing the quick-change upper plate 209; s3, removing the quick-change lower plate 211 in the steps S1 to S2; s4, manually removing the die 210; s5, the quick die change die is disassembled. Therefore, when the novel die 210 is replaced, the novel die can be quickly repositioned and calibrated, the disassembly is quick and convenient, the labor is saved, and the production efficiency is effectively improved.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.