CN221985449U - Dry and wet integrated production system for mortar - Google Patents

Dry and wet integrated production system for mortar Download PDF

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Publication number
CN221985449U
CN221985449U CN202420519061.8U CN202420519061U CN221985449U CN 221985449 U CN221985449 U CN 221985449U CN 202420519061 U CN202420519061 U CN 202420519061U CN 221985449 U CN221985449 U CN 221985449U
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dry
sand
bin
wet
storehouse
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CN202420519061.8U
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陈健
黄波
周晓阳
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Hubei Zhuxuan New Materials Co ltd
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Hubei Zhuxuan New Materials Co ltd
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Abstract

The utility model discloses a mortar dry-wet integrated production system which comprises a stone powder bin, a blending bin, a dry sand bin, a wet sand bin, a dry mixing stirring mechanism, a wet mixing stirring mechanism and a sand making sorting mechanism for producing stone powder and dry sand, wherein the sand making sorting mechanism is connected with a conveying mechanism I, the conveying mechanism I is used for conveying stone powder to the stone powder bin and conveying dry sand to the dry sand bin, the stone powder bin, the blending bin, the dry sand bin and the wet sand bin are all provided with weighing scales for quantitatively discharging, the stone powder bin and the blending bin are connected with a conveying mechanism II, the conveying mechanism II is provided with a distributor I for controlling the flow direction of materials to the dry mixing stirring mechanism or the wet mixing stirring mechanism, the dry sand bin is connected with a conveying mechanism III for being connected with the dry mixing stirring mechanism, and the wet sand bin is connected with a conveying mechanism IV for being connected with the wet mixing stirring mechanism; the utility model has the advantages of various products, high equipment utilization rate and low cost.

Description

Dry and wet integrated production system for mortar
Technical Field
The utility model belongs to the technical field of mortar production, and particularly relates to a mortar dry-wet integrated production system.
Background
Wet-mix mortars generally refer to cementitious materials used in brickwork in construction, and are made up of a proportion of sand and cementitious material with water, also known as mortar. Mortar can be classified into ① lime mortar according to the composition materials. Is prepared from lime paste, sand and water according to a certain proportion, and is generally used for masonry and plastering layers with low strength requirement and no moisture; ② And (5) cement mortar. Is prepared from cement, sand and water according to a certain proportion, and is generally used for brickwork, wall surface or ground in a humid environment or water; ③ And (5) mixing mortar. The cement or lime mortar is mixed with proper admixture, such as flyash, diatomite, etc. to save cement or lime and improve the workability of the mortar. The common mixed mortar is cement lime mortar, cement clay mortar and lime clay mortar.
The dry powder mortar is a granular or powdery material which is formed by physically mixing aggregate (such as quartz sand) subjected to drying and screening treatment, inorganic cementing material (such as cement) and additive (such as polymer) according to a certain proportion, and is transported to a construction site in a bag or bulk mode, and water is added for mixing, so that the dry powder mortar can be directly used. Also known as mortar dry powder, dry-mixed mortar, dry-mixed powder, and some building adhesives are of this type. The dry powder mortar plays roles of bonding, lining, protection and decoration in a thin layer in the construction industry, and has extremely wide application in construction and decoration engineering.
The prior art has the problems that the whole structure of a mortar production line is complex, the product is single, only dry-mixed mortar or wet-mixed mortar can be produced independently, and two production lines are required to be established for producing the dry-mixed mortar and the wet-mixed mortar, so that the equipment investment cost is too high; in the stirring process, the production line is stopped, so that the utilization rate of equipment is reduced, and the productivity is reduced.
Disclosure of Invention
Aiming at the problems existing in the prior art, the utility model provides a mortar dry-wet integrated production system, which has the advantages of various products, high equipment utilization rate and low cost.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a dry and wet integrated production system of mortar, includes stone dust storehouse, blending storehouse, dry sand storehouse, wet sand storehouse, dry mixing rabbling mechanism, wet mixing rabbling mechanism and is used for producing stone dust and dry sand's system sand separation mechanism, system sand separation mechanism is connected with conveying mechanism one, conveying mechanism one is used for carrying the stone dust to the stone dust storehouse, carries dry sand to the dry sand storehouse, stone dust storehouse, blending storehouse, dry sand storehouse, wet sand storehouse all are provided with the weighing scale that is used for quantitative ejection of compact, stone dust storehouse, blending storehouse are connected with conveying mechanism two, be provided with on the conveying mechanism two and be used for controlling the tripper of dry mixing rabbling mechanism or wet mixing rabbling mechanism, dry sand storehouse is connected with the conveying mechanism three that is used for being connected with dry mixing rabbling mechanism, wet sand storehouse is connected with the conveying mechanism four that is used for being connected with wet mixing rabbling mechanism.
According to the scheme, stones are crushed and made into sand through the sand making separation mechanism, dry sand and stone powder are separated, the separated dry sand and stone powder are correspondingly conveyed to the stone powder bin and the dry sand bin for storage through the conveying mechanism I, the discharging amount of each time of the stone powder bin, the blending bin, the dry sand bin and the wet sand bin is controlled through the metering balance, the component proportion of discharging is guaranteed, the stone powder and the blending material are conveyed to the distributor I through the conveying mechanism II, the material is conveyed to the dry mixing mechanism or the wet mixing mechanism according to the requirement by the conveying mechanism I, the dry sand or the wet sand is conveyed to the mixing mechanism through the conveying mechanism III or the conveying mechanism IV, so that the proportion of the material is finished, the mortar production is finished after the materials in the dry mixing mechanism and the wet mixing mechanism are uniformly mixed, the finished product discharging can be realized, the input cost of the production line is greatly reduced, the utilization rate of the equipment is improved, the production and the discharging of the dry powder and the wet mortar can be simultaneously realized, and the diversity of the products is improved.
Further, the sand making sorting mechanism comprises a sand making machine, the sand making machine is connected with a vibrating screen, the vibrating screen is connected with a material returning device and a powder selecting machine, the material returning device is used for returning coarse materials to the sand making machine, and the powder selecting machine is connected with the conveying mechanism I.
The stone raw materials are crushed through the sand making machine, sand stones with the composite requirement of the particle size are screened out through the vibrating screen, the sand stones are conveyed to the powder selecting machine to be separated from dry sand and stone powder, coarse materials which do not meet the requirements are returned to the sand making machine to be crushed again, the consistency of the sand outlet size is ensured, and the utilization rate of the stone raw materials is improved.
Further, the sand making machine comprises a first base, a first mounting frame is arranged on the first base, the sand making machine and the vibrating screen are sequentially arranged on the upper side and the lower side of the first mounting frame, and a discharge port of the sand making machine corresponds to a feed port of the vibrating screen in position.
The sand making machine and the vibrating screen are vertically installed and positioned through the installation frame on the first base, so that the discharged material of the sand making machine can directly flow into the vibrating screen to carry out the next screening process, the structure is simple, and the space is saved.
Further, the bottom in stone dust storehouse, blending feed bin, dry sand storehouse, wet sand storehouse is provided with the discharge gate respectively, discharge gate department all is provided with automatically controlled valve, be provided with the weighing scale respectively under the discharge gate, weighing scale, automatically controlled valve all are connected with the controller electrically.
The discharging port of the stone powder bin, the blending bin, the dry sand bin and the wet sand bin bottom is convenient for discharging, the discharging falls into the metering scale under the action of gravity, the discharging quantity of each bin is controlled through the metering scale, the proportion of mortar components is guaranteed, when the discharging quantity is reached in the metering scale, the controller controls the electric control valve to be closed, and the discharging weight of each metering scale is guaranteed.
Further, the dry-mixed stirring mechanism is connected with a second distributor, the second distributor is connected with a loading discharge port and a finished product bin, and the finished product bin is connected with a packer.
And the second distributor is used for controlling the discharge flow of the dry mixing stirring mechanism to the loading discharge port or the finished product bin for packing, so that the requirements of bulk shipment and bagged shipment of the whole vehicle are met, and the use is convenient.
Further, the automatic feeding device comprises a second base, a second mounting frame is arranged on the second base, a dry mixing and stirring mechanism and a finished product bin are arranged on the second mounting frame, a discharging pipeline is arranged at the bottom of the dry mixing and stirring mechanism, a vehicle channel corresponding to a loading discharging port is arranged at the bottom of the second mounting frame, and a second distributor is connected to the discharging pipeline.
The dry-mixed stirring mechanism and the finished product bin are positioned through the mounting frame, the vehicle is convenient to receive dry-mixed mortar through the vehicle channel, and the distributor, the finished product bin and the mounting frame are integrally arranged, so that the structural stability is ensured, and the space is saved.
Compared with the prior art, the utility model has the beneficial effects that:
1. The blending material is split by arranging the distributor I to be matched with the dry mixing and stirring mechanism and the wet mixing and stirring mechanism, so that the production line can not only produce dry-mixed mortar, but also produce wet-mixed mortar, and can carry out bulk and bagged shipment of the dry-mixed mortar, and the production line realizes diversified product production and is convenient to use;
2. The sand making separation mechanism at the front part of the production line and the blending bin part are shared, so that the equipment amount and the input cost of the production line are greatly simplified, and the occupied area of the equipment is reduced;
3. the utility model has the advantages of improving the utilization rate of equipment and the productivity while realizing the sharing of the production lines, solving the problem of stagnation of the front production line when mortar stirring is carried out, and being capable of continuing the operation of the front production line when dry mixing stirring is carried out so as to supply raw materials for wet mixing stirring;
4. The third conveying mechanism and the fourth conveying mechanism are independently arranged, so that the production of dry mixed mortar and wet mixed mortar is not affected, and the product quality is ensured; by arranging the metering scale, the controller and the electric control valve, the proportion of each component of the mortar is ensured, and the product quality is high.
Drawings
FIG. 1 is a schematic structural diagram of a mortar dry-wet integrated production system according to embodiment 1 of the present utility model;
FIG. 2 is a production flow chart of a mortar dry-wet integrated production system of embodiment 1 of the utility model;
FIG. 3 is a schematic diagram showing the connection of the controller in embodiment 1 of the present utility model;
In the figure: 1. a stone powder bin; 2. blending bin; 3. a dry sand bin; 4. a wet sand bin; 5. a dry mixing and stirring mechanism; 6. a wet mixing and stirring mechanism; 7. a sand making machine; 8. a vibrating screen; 9. a material returning device; 10. a powder selecting machine; 11. a first conveying mechanism; 12. a weighing scale; 13. a second conveying mechanism; 14. a first distributor; 15. a conveying mechanism III; 16. a conveying mechanism IV; 17. a first base; 18. a first mounting frame; 19. a discharge port; 20. an electric control valve; 21. a vehicle tunnel; 22. a second distributor; 23. loading and discharging holes; 24. a finished product bin; 25. a packer; 26. a second base; 27. a second mounting frame; 28. and a discharging pipeline.
Detailed Description
The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by one of ordinary skill in the art without undue burden on the person of ordinary skill in the art based on embodiments of the present utility model, are within the scope of the present utility model. In the description of the present utility model, it should be noted that, the terms front, rear, left, right, and the like indicate an azimuth or a positional relationship based on that shown in the drawings, or an azimuth or a positional relationship conventionally put in use of the inventive product, are merely for convenience of describing the present utility model or simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured or operated in a specific azimuth, and thus should not be construed as limiting the present utility model.
Example 1
As shown in fig. 1-3, a mortar dry-wet integrated production system comprises a stone powder bin 1, a blending bin 2, a dry sand bin 3, a wet sand bin 4, a dry mixing stirring mechanism 5, a wet mixing stirring mechanism 6 and a sand making sorting mechanism for producing stone powder and dry sand, wherein the sand making sorting mechanism is connected with a conveying mechanism I11, the conveying mechanism I11 is used for conveying stone powder to the stone powder bin 1 and dry sand to the dry sand bin 3, the stone powder bin 1, the blending bin 2, the dry sand bin 3 and the wet sand bin 4 are all provided with a metering scale 12 for quantitatively discharging, the stone powder bin 1 and the blending bin 2 are connected with a conveying mechanism II 13, the conveying mechanism II 13 is provided with a distributor I14 for controlling the flow direction of materials to the dry mixing stirring mechanism 5 or the wet mixing stirring mechanism 6, the dry sand bin 3 is connected with a conveying mechanism III 15 for being connected with the dry mixing stirring mechanism 5, and the wet sand bin 4 is connected with a conveying mechanism IV 16 for being connected with the wet mixing stirring mechanism 6.
According to the scheme, stones are crushed and made into sand through the sand making separation mechanism, dry sand and stone dust are separated, the separated dry sand and stone dust are correspondingly conveyed to the stone dust bin 1 and the dry sand bin 3 for storage through the conveying mechanism I11, the discharging amount of each time of the stone dust bin 1, the blending bin 2, the dry sand bin 3 and the wet sand bin 4 is controlled through the metering scale 12, the ingredient proportion of discharging is guaranteed, the stone dust and the blending material are conveyed to the first distributor 14 through the conveying mechanism II 13, the material is conveyed to the dry mixing stirring mechanism 5 or the wet mixing stirring mechanism 6 through the first distributor 14 according to requirements, the dry sand or the wet sand is conveyed to the stirring mechanism corresponding to the conveying mechanism III 15 or the conveying mechanism IV 16, so that the proportion of the material is finished, mortar production is finished after the dry mixing stirring mechanism 5 and the wet mixing stirring mechanism 6 stir the internal materials uniformly, the finished mortar discharging can be carried out, the input cost of the production line is greatly simplified through combining the dry mixing stirring production line and the wet mixing stirring production line, the utilization rate of equipment is improved, and the diversity of the dry powder mortar and the discharged mortar can be simultaneously realized.
The blending bin 2 may be provided in plural, and the dry sand bin 3 and the wet sand bin 4 may be provided in plural, and may contain cement, coal ash and other desired components. The stone powder bin 1 can be provided with a single discharging hole 19 for bulk shipment.
Further, the sand making sorting mechanism comprises a sand making machine 7, the sand making machine 7 is connected with a vibrating screen 8, the vibrating screen 8 is connected with a material returning device 9 and a powder selecting machine 10, the material returning device 9 is used for returning coarse materials to the sand making machine 7, and the powder selecting machine 10 is connected with the conveying mechanism I11.
The stone raw materials are crushed through the sand making machine 7, sand stones with the particle size required by the combination are screened out through the vibrating screen 8, the sand stones are conveyed to the powder selecting machine 10 for dry sand and stone powder separation, coarse materials which do not meet the requirements are returned to the sand making machine 7 for crushing again, the consistency of the sand outlet size is ensured, and the utilization rate of the stone raw materials is improved.
The return device 9 comprises a plate link chain hoist. The first conveying mechanism 11, the second conveying mechanism 13, the third conveying mechanism 15 and the fourth conveying mechanism 16 respectively comprise a spiral conveyor and a conveying pipeline.
Further, the sand making machine comprises a first base 17, a first mounting frame 18 is arranged on the first base 17, the sand making machine 7 and the vibrating screen 8 are sequentially arranged on the upper side and the lower side of the first mounting frame 18, and a discharge port of the sand making machine 7 corresponds to a feed port of the vibrating screen 8 in position.
The sand making machine 7 and the vibrating screen 8 are installed and positioned up and down through the first installation frame 18 on the first base 17, so that the discharged material of the sand making machine 7 can flow into the vibrating screen 8 directly to carry out the next screening process, the structure is simple, and the space is saved.
Further, the bottoms of the stone powder bin 1, the blending bin 2, the dry sand bin 3 and the wet sand bin 4 are respectively provided with a discharge hole 19, electric control valves 20 are arranged at the discharge holes 19, weighing scales 12 are respectively arranged right below the discharge holes 19, and the weighing scales 12 and the electric control valves 20 are electrically connected with a controller.
The discharging holes 19 at the bottoms of the stone powder bin 1, the blending bin 2, the dry sand bin 3 and the wet sand bin 4 are convenient for discharging, the discharging falls into the metering scale 12 under the action of gravity, the discharging amount of each bin is controlled by the metering scale 12, the proportion of mortar components is guaranteed, and when the discharging amount is reached in the metering scale 12, the controller controls the electric control valve 20 to be closed, so that the discharging weight of the metering scale 12 is guaranteed each time.
Further, the dry mixing and stirring mechanism 5 is connected with a second distributor 22, the second distributor 22 is connected with a loading and discharging hole 23 and a finished product bin 24, and the finished product bin 24 is connected with a packer 25.
The second distributor 22 controls the discharge flow of the dry mixing stirring mechanism 5 to the loading discharge port 23 or the finished product bin 24 for packing, thereby meeting the requirements of bulk shipment and bagged shipment of the whole vehicle and being convenient to use.
The underside of the wet mixing stirring mechanism 6 is also provided with a loading and discharging port 23 and a corresponding vehicle channel 21.
Further, the automatic feeding device comprises a second base 26, a second mounting frame 27 is arranged on the second base 26, a dry mixing and stirring mechanism 5 and a finished product bin 24 are arranged on the second mounting frame 27, a discharging pipeline 28 is arranged at the bottom of the dry mixing and stirring mechanism 5, a vehicle channel 21 corresponding to a loading discharging port 23 is arranged at the bottom of the second mounting frame 27, and a second distributor 22 is connected to the discharging pipeline 28.
The dry-mixed stirring mechanism 5 and the finished product bin 24 are positioned through the mounting frame, the vehicle channel 21 is arranged to facilitate the vehicle to receive dry-mixed mortar, and the distributor, the finished product bin 24 and the mounting frame II 27 are integrally arranged to ensure structural stability and save space.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a dry and wet integrated production system of mortar, its characterized in that includes stone dust storehouse, blending storehouse, dry sand storehouse, wet sand storehouse, dry mixing rabbling mechanism, wet mixing rabbling mechanism and is used for producing the sand separation mechanism of stone dust and dry sand, sand separation mechanism is connected with conveying mechanism one, conveying mechanism one is used for carrying the stone dust to the stone dust storehouse, carries dry sand to the dry sand storehouse, stone dust storehouse, blending storehouse, dry sand storehouse, wet sand storehouse all are provided with the weighing scale that is used for quantitative ejection of compact, stone dust storehouse, blending storehouse are connected with conveying mechanism two, be provided with on the conveying mechanism two and be used for controlling the material flow to dry mixing rabbling mechanism or wet mixing rabbling mechanism's tripper one, dry sand storehouse is connected with the conveying mechanism three that is used for being connected with dry mixing rabbling mechanism, wet sand storehouse is connected with the conveying mechanism four that is used for being connected with wet mixing rabbling mechanism.
2. The mortar dry and wet integrated production system of claim 1, wherein the sand making and sorting mechanism comprises a sand making machine, the sand making machine is connected with a vibrating screen, the vibrating screen is connected with a feed back device and a powder selecting machine, the feed back device is used for feeding coarse materials back to the sand making machine, and the powder selecting machine is connected with the conveying mechanism I.
3. The mortar dry and wet integrated production system according to claim 2, comprising a first base, wherein a first mounting frame is arranged on the first base, the sand making machine and the vibrating screen are sequentially arranged on the upper side and the lower side of the first mounting frame, and a discharge port of the sand making machine corresponds to a feed port of the vibrating screen.
4. The mortar dry-wet integrated production system according to claim 1, wherein the bottoms of the stone powder bin, the blending bin, the dry sand bin and the wet sand bin are respectively provided with a discharge hole, the discharge holes are respectively provided with an electric control valve, metering scales are respectively arranged under the discharge holes, and the metering scales and the electric control valves are electrically connected with a controller.
5. The mortar dry-wet integrated production system according to claim 1, wherein the dry-mixing stirring mechanism is connected with a second distributor, the second distributor is connected with a loading discharge port and a finished product bin, and the finished product bin is connected with a packer.
6. The mortar dry-wet integrated production system according to claim 5, comprising a second base, wherein a second mounting frame is arranged on the second base, a dry-mixing stirring mechanism and a finished product bin are arranged on the second mounting frame, a discharging pipeline is arranged at the bottom of the dry-mixing stirring mechanism, a vehicle channel corresponding to a loading discharging port is arranged at the bottom of the second mounting frame, and the second distributor is connected to the discharging pipeline.
CN202420519061.8U 2024-03-18 Dry and wet integrated production system for mortar Active CN221985449U (en)

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CN221985449U true CN221985449U (en) 2024-11-12

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