Plate hole machining clamp
Technical Field
The utility model belongs to the technical field of manufacturing of parts of a special vehicle action system, and particularly relates to a plate hole machining clamp.
Background
The plate body is a key part of a special vehicle action system, five holes are required to be machined, three holes in the five holes are on the same axis, the other two holes are on the other axis, the two axes are parallel, the precision of the holes is 7-level, and the coaxiality phi of the holes on the same axis is 0.3. The four holes are used for positioning, and the precision of the holes directly influences the machining precision of other parts of the plate body. The traditional drilling method is to scribe the position of the hole by scribing, then clamp the hole on a drilling machine by a common vice and drill the hole according to the position of the wire. The method has low drilling precision, so that the subsequent machining precision is lower. Because the four positioning holes are positioned at different positions, the machining of each hole needs to be repositioned and clamped, four times of positioning and clamping are needed in total, the scribing time is long, and the plate machining efficiency is low.
Disclosure of utility model
First, the technical problem to be solved
The utility model provides a plate hole machining clamp, which aims at solving the technical problem of how to machine, position and clamp plate holes.
(II) technical scheme
In order to solve the technical problems, the utility model provides a plate hole machining clamp, which comprises a drill plate, a V-shaped support, a first stop block, a second stop block, a pressing plate, a double-end stud and an adjusting support; the drill jig plate is a main body part of the clamp and is fixedly arranged on a platform of the special machine tool; the upper part of the drill plate is used as a platform, and a plurality of threaded holes and pin holes are formed in the platform and are used for installing a V-shaped support, a first stop block, a second stop block, a double-end stud and an adjusting support; the two V-shaped supports are arranged oppositely, and the upper part of each V-shaped support is provided with a V-shaped part for contacting with the cylindrical surface shape of the plate body to be processed, so as to play a role in positioning the plate body; the lower part of the V-shaped support is fixedly connected with the platform of the drill plate through a first bolt and a pin; the first stop block is in an L shape comprising a horizontal part and a vertical part, the horizontal part of the first stop block is fixedly connected with a platform of the drilling template through a first bolt, and the inner side plane of the vertical part of the first stop block is used for contacting with the side surface of a plate body to be processed, so that the plate body positioning function is achieved; the second stop block is in an L shape and comprises a horizontal part and a vertical part, a threaded hole is formed in the vertical part, a second bolt is installed on the threaded hole, the horizontal part of the second stop block is fixedly connected with a platform of the drilling template through a first bolt, and the front end of the second bolt can be tightly contacted with the side surface of the plate body through adjusting the second bolt, so that the auxiliary support function of the plate body is realized; the bottom thread part of the double-end stud is fixedly arranged on a platform of the drill plate through a second nut, the top thread part of the double-end stud penetrates through a middle oblong hole of the pressing plate and is connected with the first nut, a threaded hole of the pressing plate is connected with the top thread part of the adjusting support, the bottom thread part of the cylindrical adjusting support is fixedly connected with the pressing plate through the second nut, and the pressing plate, the double-end stud and the adjusting support form a plate body pressing mechanism together and are used for pressing and fixing a plate body.
Further, a square hole is formed in the middle of the platform, and when the plate body to be processed is mounted on the platform, a protruding part in the middle of the plate body is arranged in the square hole.
Further, the V-shaped portion has an included angle of 90 degrees.
Further, carburizing treatment is performed on the V-shaped portion.
Further, the hardness of the V-shaped part is HRC 58-64.
Further, five plate body compressing mechanisms are arranged on the platform of the drill plate, wherein two parts are supported by the V-shaped support plate bodies, and the other three parts are supported by the third bolts; the plurality of third bolts are fixedly arranged on the platform of the drill jig plate through third nuts, the top end faces of the third bolts are guaranteed to be in contact with the plate body to be processed through adjustment of the heights of the third bolts, and the holes on two sides of the plate body are guaranteed to be located at the same height.
(III) beneficial effects
The utility model provides a plate hole machining clamp which comprises a drilling template, a V-shaped support, a first stop block, a second stop block, a pressing plate, a double-end stud and an adjusting support, wherein the drilling template is a main body part of the clamp and is fixedly arranged on a platform of a special machine tool; the upper part of the drill plate is used as a platform, and a plurality of threaded holes and pin holes are formed in the platform and are used for installing the V-shaped support, the first stop block, the second stop block, the double-end stud and the adjusting support. The V-shaped support is used for contacting with the cylindrical surface shape of the plate body to be processed, so as to play a role in positioning the plate body; the first stop block and the second stop block are tightly contacted with the side surface of the plate body, so that the auxiliary support of the plate body is realized; the pressing plate, the double-end stud and the adjusting support form a plate body pressing mechanism together and are used for pressing and fixing the plate body. Compared with a simple pressing plate tool, the plate body hole machining clamp does not need to find a plate body machining reference, does not need to carry out a scribing procedure on the plate body before machining, is simple and reliable in clamping method, and can greatly improve machining efficiency and accuracy of plate body hole machining.
Drawings
FIG. 1 is a schematic diagram of a three-dimensional structure of a plate hole machining fixture of the utility model;
FIG. 2 is a perspective view of a clamping plate body of the plate body hole machining fixture of the present utility model;
FIG. 3 is a cross-sectional view of a plate body of the plate body hole machining jig of the present utility model.
Detailed Description
To make the objects, contents and advantages of the present utility model more apparent, the following detailed description of the present utility model will be given with reference to the accompanying drawings and examples.
The embodiment provides a plate hole machining clamp, which mainly comprises a drill plate 1, a V-shaped support 2, a first stop block 3, a second stop block 4, a pressing plate 5, a stud 6 and an adjusting support 7 as shown in fig. 1.
The drill jig plate 1 is a main body part of the clamp and is fixedly arranged on a platform of a special machine tool, the upper part of the drill jig plate 1 is used as the platform, square holes are machined in the middle of the platform, and when a plate body to be machined is arranged on the platform, protruding parts in the middle of the plate body are arranged in the square holes. The platform is provided with a plurality of threaded holes and pin holes for mounting the V-shaped support 2, the first stop 3, the second stop 4, the stud 6 and the adjusting support 7.
The two V-shaped supports 2 are arranged oppositely, and the upper part of each V-shaped support 2 is provided with a V-shaped part with an included angle of 90 degrees and is used for contacting with the cylindrical surface shape of a plate body to be processed, so that the plate body positioning function is realized. The lower part of the V-shaped support 2 is fixedly connected to the platform of the drill plate 1 by means of a first bolt 10 and a pin 11. In order to secure the strength of the V-shaped support 2, V-shaped portions are carburized to have hardness HRC58 to 64.
The first stop block 3 is provided with an L-shaped structure comprising a horizontal part and a vertical part, the horizontal part of the first stop block 3 is fixedly connected with a platform of the drill plate 1 through a first bolt 10, and the inner side plane of the vertical part of the first stop block 3 is used for contacting with the side surface of a plate body to be processed, so that the plate body positioning function is achieved.
The second stopper 4 is similar in structure to the first stopper 3, and has an L shape including a horizontal portion and a vertical portion, except that a screw hole is provided in the vertical portion, and a second bolt 14 is mounted in the screw hole. The horizontal part of the second stop block 4 is fixedly connected with the platform of the drill plate 1 through the first bolt 10, and the front end of the second bolt 14 can be tightly contacted with the side surface of the plate body through adjusting the second bolt 14, so that the auxiliary support function of the plate body is realized.
The bottom end thread part of the double-end stud 6 is fixedly arranged on the platform of the drill plate 1 through a second nut 9, and the top end thread part of the double-end stud 6 passes through the middle oblong hole of the pressing plate 5 and is connected with a first nut 8. The threaded hole of the pressing plate 5 is connected with the top end thread part of the adjusting support 7, and the bottom end thread part of the cylindrical adjusting support 7 is fixedly connected with the pressing plate 5 through a second nut 9. The pressing plate 5, the double-end stud 6 and the adjusting support 7 together form a plate body pressing mechanism for pressing and fixing the plate body. Five plate body compressing mechanisms are arranged on the platform of the drill jig plate 1, wherein two parts support the plate bodies by the V-shaped support 2, and the other three parts support the plate bodies by the third bolts 12. The plurality of third bolts 12 are fixedly arranged on the platform of the drill plate 1 through the third nuts 13, and the top end face of each third bolt 12 can be contacted with a plate body to be processed through adjusting the height of each third bolt 12, and the holes on two sides of the plate body are located at the same height.
When the clamp for machining the plate body holes is used, as shown in fig. 2 and 3, two V-shaped supports 2 are fixedly arranged on the drill plate 1, three third bolts 12 are arranged on the drill plate 1 through threads, the plate body of the part to be machined is placed on the two V-shaped supports 2 and the three third bolts 12, and five pressing plates 5 are respectively pressed at five positions of the plate body, so that the plate body is fixedly connected with the two V-shaped supports and the three third bolts 12. The first stop block 3 is fixedly arranged on the drill plate 1 and used for positioning the plate body in one direction. Because the hole machining cutting force is large, in order to prevent the plate body from moving in the machining process, the second stop block 4 is fixedly arranged at the relative position of the first stop block 3 on the drill plate 1, the second bolt 14 is arranged on the second stop block 4 through threads, the second bolt 14 is adjusted, the front end of the second bolt 14 is in contact with the plate body, and the auxiliary fixing effect of the plate body is achieved.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and variations could be made by those skilled in the art without departing from the technical principles of the present utility model, and such modifications and variations should also be regarded as being within the scope of the utility model.