CN221984420U - Full-automatic electric pole framework forming production line - Google Patents
Full-automatic electric pole framework forming production line Download PDFInfo
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- CN221984420U CN221984420U CN202420516511.8U CN202420516511U CN221984420U CN 221984420 U CN221984420 U CN 221984420U CN 202420516511 U CN202420516511 U CN 202420516511U CN 221984420 U CN221984420 U CN 221984420U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 58
- 230000003014 reinforcing effect Effects 0.000 claims description 29
- 238000001125 extrusion Methods 0.000 claims description 16
- 238000005452 bending Methods 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 97
- 239000010959 steel Substances 0.000 abstract description 97
- 238000003466 welding Methods 0.000 abstract description 13
- 230000032258 transport Effects 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract 3
- 238000005520 cutting process Methods 0.000 description 4
- 241000719178 Carangoides ruber Species 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010622 cold drawing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及一种全自动电杆骨架成型生产线，包括调直机和滚焊机，运输装置包括位于调直机后方且沿钢筋轴向依次排布的若干第一支撑板、以及带动钢筋翻转至上料台上的第一翻转结构，上料装置包括上料台，以及带动钢筋插入到滚焊机内的机械手。本实用新型钢筋卷本钢筋拉直后，输送到第一支撑板上，并根据需要的长度对钢筋进行裁断，然后在第一翻转结构的带动下，使钢筋翻转到上料台上，上料台上的机械手在挤压钢筋热切端后，带动钢筋依次插入到滚焊机内，从而对实现钢筋电杆骨架的焊接，整个生产线，自动的进行钢筋的拉直，自动的进行不同长度钢筋的裁断，并依次将钢筋进行转运，因此替换掉了大量的人工，从而实现全自动的电杆骨架成型生产。
The utility model relates to a fully automatic pole skeleton forming production line, including a straightening machine and a rolling welding machine, a transport device including a plurality of first support plates located behind the straightening machine and arranged in sequence along the axial direction of the steel bar, and a first flipping structure driving the steel bar to flip to a loading platform, and a loading device including a loading platform and a manipulator driving the steel bar to be inserted into the rolling welding machine. The utility model steel bar roll is transported to the first support plate after the steel bar is straightened, and the steel bar is cut according to the required length, and then driven by the first flipping structure, the steel bar is flipped to the loading platform, and the manipulator on the loading platform drives the steel bar to be inserted into the rolling welding machine in sequence after squeezing the hot cut end of the steel bar, thereby realizing the welding of the steel bar pole skeleton, and the entire production line automatically straightens the steel bar, automatically cuts the steel bars of different lengths, and transports the steel bars in sequence, thereby replacing a large amount of manual labor, thereby realizing fully automatic pole skeleton forming production.
Description
Technical Field
The utility model relates to the field of electric pole frameworks, in particular to the technical field of automatic armor forming, and specifically relates to a full-automatic electric pole framework forming production line.
Background
At present, the steel bar pole skeleton in the pole industry is formed by roll welding, and a product company is also provided with four roll welding machines, but the problems of high labor intensity, low production efficiency and high labor cost still exist.
1. The labor intensity is high, the production efficiency is low, and potential safety hazards exist.
⑴ In the welding process of the electric pole framework, the straightened steel bars and the straight steel bars are required to be integrally and reversely transported to a welding platform, and operators drag and sort the steel bars forcefully one by one, so that the steel bars are distributed and penetrated in sequence. Because the reinforcing steel bars in each bundle are all mutually crossed and arranged in disorder, and each electric pole needs 3-4 reinforcing steel bars with different lengths, the platform reinforcing steel bars are placed in disorder, time and labor are consumed during sorting, and potential safety hazards exist.
⑵ Because the warping of the end part of the straight bar steel bar after hot cutting affects the bar threading, the bar threading is needed after the head of each bar is cut by a hydraulic clamp. 13.5 tons of steel bars are consumed per class, two operators need to sort more than 6 tons of steel bars per person, each person penetrates the steel bars 405 times (the class yield is calculated according to 45 pieces), the labor intensity is high, a large amount of time is occupied, and the production efficiency is severely restricted.
2. The labor amount is large, and the labor cost is high.
In order to reduce the production cost, 14.98 meters of steel bars for welding a 15-meter electric pole framework are cut off and blanking after 14 coils of steel bars are straightened by cold drawing, so that 1 person needs to be arranged for straightening the steel bars. Therefore, 4 operators (1 straightener, 2 cloth bars, penetrating bars and 1 welder) are required for taking the 15-meter electric pole framework singly, and the labor cost is high.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a full-automatic electric pole framework forming production line which replaces manual operation to carry out full-automatic electric pole framework forming production.
The utility model is realized by the following technical scheme that the full-automatic electric pole framework forming production line comprises a straightening machine, a seam welder, a feeding device for feeding the seam welder, and a conveying device for conveying reinforcing steel bars to the feeding device, wherein the conveying device comprises a plurality of first support plates which are positioned behind the straightening machine and are sequentially distributed along the axial direction of the reinforcing steel bars, and a first overturning structure for driving the reinforcing steel bars to overturn to a feeding table, and the feeding device comprises the feeding table, and a manipulator for grabbing the reinforcing steel bars and driving the reinforcing steel bars to be inserted into the seam welder.
When the automatic steel bar winding machine is used, after the steel bars of the steel bar winding machine are straightened, the steel bars are conveyed to the first supporting plate and cut according to the required length, then the steel bars are turned over to the feeding table under the drive of the first turning structure, and after the hot cut ends of the steel bars are extruded by the manipulator on the feeding table, the steel bars are driven to be sequentially inserted into the seam welder, so that the welding of the steel bar framework is realized, the whole production line automatically straightens the steel bars, automatically cuts the steel bars with different lengths and sequentially transfers the steel bars, and a large amount of labor is replaced, so that the full-automatic electric pole framework molding production is realized.
Preferably, an alignment device is further arranged between the feeding table and the first supporting plate, the alignment device comprises a plurality of second supporting plates, limiting plates and a conveying structure, the second supporting plates are sequentially arranged along the axial direction of the reinforcing steel bars, the limiting plates are located right in front of the reinforcing steel bars, the conveying structure drives the reinforcing steel bars to be jacked onto the limiting plates, the second turnover structure drives the reinforcing steel bars to be turned over to the feeding table, and the first turnover structure turns over the reinforcing steel bars to the second supporting plates.
This preferred scheme is when using, through the setting of aligning device, makes the tip of a plurality of reinforcing bars keep the parallel and level to be convenient for the manipulator extrudeed the hot cut tip of reinforcing bar, also can guarantee simultaneously to insert the parallel and level of the interior reinforcing bar tip of seam welder, guarantees that pole skeleton rolls the welding in the seam welder.
Preferably, the first support plate and the second support plate are V-shaped plates.
This preferred scheme is convenient for to the location of reinforcing bar through the setting of V template.
Preferably, the conveying structure comprises conveying rotating rollers penetrating through the second supporting plates and supporting the reinforcing steel bars, one second supporting plate corresponds to the two conveying rotating rollers, the conveying rotating rollers are in an hourglass shape, the middle diameter of the conveying rotating rollers is smaller than that of the two ends, the two conveying rotating rollers are axially arranged along the reinforcing steel bars, the rotating shafts of the conveying rotating rollers extend along the radial direction of the reinforcing steel bars, the first chain wheels and the second chain wheels are further connected in a pin joint mode in the rotating shafts, the two first chain wheels corresponding to the same second supporting plate are connected through a first chain, the two adjacent second chain wheels in the two second supporting plates are connected through a second chain, and at least one rotating shaft is connected with an output shaft of the motor.
This preferred scheme is motor drive a pivot rotation when using, under the drive of first sprocket and second sprocket, makes all conveying roller all begin to rotate to realize driving the reinforcing bar top to the limiting plate, thereby be convenient for realize the parallel and level of the hot cut tip of a plurality of reinforcing bars.
Preferably, the first turnover structure/second turnover structure comprises a bending plate positioned between two adjacent first support plates/second support plates and positioned below the reinforcing steel bars, one ends of the bending plates are fixedly connected on the turnover shaft, the turnover shaft is connected on the support in a shaft mode, at least two first cylinders with extending ends extending upwards are further arranged on the support, and the bending plates positioned right above the first cylinders are hinged with the extending ends of the corresponding first cylinders.
This preferred scheme is through the cooperation of bending board, trip shaft, first cylinder, is convenient for drive the reinforcing bar and overturns to the second backup pad in from first backup pad, also is convenient for the reinforcing bar overturns to the conveyer belt in from the second backup pad.
Preferably, the support is further provided with a conveying device located between the feeding table and the second supporting plate, the conveying device comprises a plurality of annular conveying belts which are sequentially arranged along the axial direction of the reinforcing steel bars and are radially conveyed along the reinforcing steel bars, a plurality of spacing plates which are sequentially arranged along the conveying direction of the conveying belts are fixedly connected to the conveying belts, and the corresponding spacing plates on the conveying belts are located on the same straight line.
This preferred scheme is through the setting of conveyer belt and division board to form a plurality of interval spaces that set gradually, thereby with a plurality of reinforcing bars according to order to send to the material loading bench in proper order, thereby guarantee the material loading in order of different length reinforcing bars, also be convenient for with the manipulator cooperation in order insert the reinforcing bar into the reinforcing bar patchhole.
Preferably, the support is further provided with a first guide plate located between the first support plate and the second support plate and extending obliquely downwards to the second support plate, and a second guide plate located between the second support plate and the conveyor belt and extending obliquely downwards to the conveyor belt.
This preferred scheme is through the setting of first deflector and second deflector, and the guide bar of being convenient for falls to second backup pad and material loading bench.
Preferably, the manipulator comprises a base which is radially connected with the support in a sliding manner along the steel bar, a drag chain which drives the base to move, and a support which is axially connected with the base in a sliding manner along the steel bar, wherein the support is connected with a clamping gripper along the height direction in a sliding manner, the clamping gripper comprises a support arm connected with the support and a fixing plate fixedly connected with the bottom surface of the support arm, a second cylinder with an extending end extending along the height direction is arranged on the fixing plate, two symmetrically arranged half pipes are arranged under the fixing plate, the two half pipes are spliced into a whole pipe with a central hole for clamping the steel bar, a guide roller which is parallel to the whole pipe axis and is positioned right above the whole pipe is further arranged on the bottom surface of the fixing plate, the circumferential surface of the guide roller is connected with the circumferential surface of the half pipe, a hinge seat which extends obliquely upwards is fixedly connected with the circumferential surface of the half pipe, and a hinge arm which extends upwards and is hinged with the extending end of the second cylinder.
When the steel bar clamping device is used, the base slides radially along the steel bar, the driving base slides along the axial direction of the steel bar, the driving base slides to be an electric push rod which is arranged on the base and extends along the axial direction of the steel bar, the clamping clamp clamps the electric push rod which extends downwards and is arranged on the support, the extending end of the electric push rod is connected with the supporting arm, therefore, the fixing plate can move up, down, left, right, front and back, the extending end of the second cylinder extends downwards when the steel bar is clamped, the half pipes move downwards under the guiding of the guiding roller and rotate along the circumferential surface of the guiding roller, after the second cylinder extends for a certain distance, the opposite end faces of the two half pipes are connected to form a whole pipe, and the steel bar is just positioned in the center hole of the whole pipe at the moment, the whole pipe extrudes the end part of the steel bar hot cutting, so that the end part of the steel bar is prevented from warping after hot cutting, and the penetrating bar is influenced.
Preferably, the fixing plate is further provided with two extrusion rotating rollers positioned on two sides of the reinforcing steel bar, and the fixing plate is further provided with a motor for driving one extrusion rotating roller to rotate and an electric push rod for driving the other extrusion rotating roller to move towards the one extrusion rotating roller along the radial direction of the reinforcing steel bar.
This preferred scheme is also convenient for realize snatching the reinforcing bar through the setting of two squeeze rolls, and the motor is mobilized a squeeze roll simultaneously and is rotated, also is convenient for drive the reinforcing bar and mixes in the seam welder.
The beneficial effects of the utility model are as follows: after the steel bar is straightened, the steel bar is conveyed to a first supporting plate, the steel bar is cut according to the required length, then the steel bar is turned over to a feeding table under the drive of a first turning structure, and a manipulator on the feeding table drives the steel bar to be sequentially inserted into a seam welder after extruding the hot cut ends of the steel bar, so that the welding of the steel bar pole framework is realized, the whole production line automatically straightens the steel bar, automatically cuts the steel bars with different lengths and sequentially transfers the steel bar, and a large amount of manpower is replaced, so that the full-automatic electric pole framework molding production is realized; through the arrangement of the conveyor belt and the spacing plates, a plurality of spacing spaces which are sequentially arranged are formed, so that a plurality of reinforcing steel bars are sequentially sent to the feeding table in sequence, sequential feeding of reinforcing steel bars with different lengths is ensured, and the reinforcing steel bars are conveniently matched with the mechanical arm to be sequentially inserted into the reinforcing steel bar inserting holes; when the two half pipes clamp the steel bars, the extending ends of the second air cylinders extend downwards, under the guidance of the guide rollers, the half pipes move downwards and rotate along the circumferential surface of the guide rollers, after the second air cylinders extend for a certain distance, the opposite end surfaces of the two half pipes are connected to form a whole pipe, the steel bars are just positioned in the central holes of the whole pipe at the moment, the whole pipe extrudes the hot cut ends of the steel bars, so that the hot cut ends of the steel bars are prevented from warping, and the penetrating of the steel bars is prevented from being influenced.
Drawings
FIG. 1 is a schematic top view of the structure of the present utility model;
FIG. 2 is a schematic left-hand view of a loading device and a transport device;
FIG. 3 is a schematic front view of a limiting plate;
FIG. 4 is a schematic front view of a bending plate;
Fig. 5 is a schematic front view of the second support plate;
FIG. 6 is a right side schematic view of a robot;
FIG. 7 is a schematic front view of a clip;
FIG. 8 is a schematic perspective view of a half pipe;
FIG. 9 is a schematic top view of a transfer roller;
The figure shows:
1. The straightening machine comprises a straightening machine body, 2, a seam welder, 3, a manipulator, 4, a first supporting plate, 5, a second supporting plate, 6, a limiting plate, 7, a conveying rotating roller, 8, a first chain wheel, 9, a second chain wheel, 10, a first chain, 11, a second chain, 12, a turnover shaft, 13, a bending plate, 14, a first cylinder, 15, a conveyor belt, 16, a spacing plate, 17, a first guide plate, 18, a second guide plate, 19, a third guide plate, 20, a feeding table, 21, a base, 22, a support, 23, an electric push rod, 24, a supporting arm, 25, a half pipe, 26, a guide roller, 27, a hinging seat, 28, a fixing plate, 29, a second cylinder, 30, a hinging arm, 31, a squeezing rotating roller, 32, a second cylinder, 33, a power device, 34 and a sliding block.
Detailed Description
In order to clearly illustrate the technical characteristics of the scheme, the scheme is explained below through a specific embodiment.
Referring to fig. 1-8, the utility model relates to a full-automatic electric pole framework forming production line, which comprises a straightener 1, a seam welder 2, a feeding device for feeding the seam welder 2, and a conveying device for conveying reinforcing steel bars to the feeding device,
The conveyer is including being located the straightener 1 rear and along a plurality of first backup pad 4 that the reinforcing bar axial was arranged in proper order and drive the reinforcing bar upset to the first flip structure on the material loading platform 20, the material loading device includes material loading platform 20 to and snatch the reinforcing bar and drive the manipulator 3 that the reinforcing bar inserted in the seam welder 2.
The feeding table 20 and the first supporting plate 4 are also provided with an alignment device, the alignment device comprises a plurality of second supporting plates 5 which are sequentially arranged along the axial direction of the reinforcing steel bars, a limiting plate 6 which is positioned right in front of the reinforcing steel bars, a conveying structure which drives the reinforcing steel bars to prop up on the limiting plate 6, and a second overturning structure which drives the reinforcing steel bars to overturn onto the feeding table 20, the first overturning structure overturns the reinforcing steel bars onto the second supporting plates 5, the first supporting plates 4 and the second supporting plates 5 are V-shaped plates, and angle steel is adopted for manufacturing.
The conveying structure comprises conveying rotating rollers 7 penetrating through the second supporting plates 5 and supporting reinforcing steel bars, one second supporting plate 5 corresponds to the two conveying rotating rollers 7, the conveying rotating rollers 7 are in an hourglass shape, the middle diameter of the hourglass is smaller than that of the two ends, the two conveying rotating rollers 7 are axially arranged along the reinforcing steel bars, a rotating shaft of the conveying rotating rollers 7 extends along the radial direction of the reinforcing steel bars, a first chain wheel 8 and a second chain wheel 9 are further connected in a pin joint mode in the rotating shaft, two first chain wheels 8 corresponding to the same second supporting plate 5 are connected through a first chain 10, two adjacent second chain wheels 9 on the two second supporting plates 5 are connected through a second chain 11, and at least one rotating shaft is connected with an output shaft of a motor.
The first turnover structure/second turnover structure comprises bending plates 13 positioned between two adjacent first support plates 4/second support plates 5 and positioned below the reinforcing steel bars, one ends of the bending plates 13 are fixedly connected to the turnover shaft 12, the turnover shaft 12 is connected to a support in a shaft mode, at least two first air cylinders 14 with extending ends extending upwards are further arranged on the support, the bending plates 13 positioned right above the first air cylinders 14 are hinged to the extending ends corresponding to the first air cylinders 14, and a base 21 of each first air cylinder 14 is hinged to the support.
The support is also provided with a conveying device positioned between the feeding table 20 and the second supporting plate 5, the conveying device comprises a plurality of annular conveying belts 15 which are sequentially arranged along the axial direction of the reinforcing steel bars and are radially conveyed along the reinforcing steel bars, a plurality of spacing plates 16 which are sequentially arranged along the conveying direction of the conveying belts 15 are fixedly connected on the conveying belts 15, and the corresponding spacing plates 16 on the conveying belts 15 are positioned on the same straight line.
The support is also provided with a first guide plate 17 which is positioned between the first support plate 4 and the second support plate 5 and extends downwards obliquely to the second support plate 5, a second guide plate 18 which is positioned between the second support plate 5 and the conveyor belt 15 and extends downwards obliquely to the conveyor belt 15, and a third guide plate 19 which extends downwards obliquely to the feeding table 20 and is also arranged between the conveyor belt 15 and the feeding table 20.
The manipulator 3 comprises a base 21 which is connected with the bracket in a sliding way along the radial direction of the steel bar, a drag chain which drives the base 21 to move, and a support 22 which is connected with the base 21 in a sliding way along the axial direction of the steel bar, wherein the support 22 is driven to slide by an electric push rod 23 which is arranged on the base 21 and extends out along the axial direction of the steel bar, the support 22 is connected with a clamping grab along the height direction in a sliding way, and the drag chain on the support 22 is driven to move by the clamping grab.
The pinch grip comprises a support arm 24 connected to a support 22, and a fixing plate 28 fixedly connected to the bottom surface of the support arm 24, and a drag chain on the support 22 is connected with the support arm 24.
The second cylinder that stretches out the end along the direction of height is equipped with on the fixed plate 28, is equipped with two symmetrical half pipes 25 that set up under the fixed plate 28, and two half pipes 25 splice into the full pipe of centre bore centre gripping reinforcing bar, still be equipped with on the bottom surface of fixed plate 28 with full pipe axis parallel and lie in the guide roll 26 directly over the full pipe, the periphery of guide roll 26 with the periphery of half pipe 25 is connected, still the rigid coupling has the articulated seat 27 that upwards inclines to extend on the periphery of half pipe 25, articulated on the articulated seat 27 have upwards extend and with the articulated arm 30 of second cylinder stretch out the end.
The fixing plate 28 is also provided with two extrusion rotating rollers 31 positioned at two sides of the reinforcing steel bar, the fixing plate 28 is also provided with a motor for driving one extrusion rotating roller 31 to rotate, the fixing plate 28 is also provided with a power device 33 for driving the other extrusion rotating roller 31 to move towards the one extrusion rotating roller 31 along the radial direction of the reinforcing steel bar, the power device 33 comprises an electric push rod 23, the other extrusion rotating roller is connected onto a sliding block 34, and the sliding block 34 is slidingly connected onto the fixing plate 28.
The half pipe 25 is positioned between the two squeeze rolls and the seam welder 2, and the seam welder 2 is also provided with a camera for monitoring the insertion of the reinforcing steel bars into the reinforcing steel bar sockets of the seam welder 2.
The production method of the full-automatic electric pole framework forming production line comprises the following steps:
a. The steel bar rolls enter the straightening machine 1 to be straightened, the steel bars on the straightening machine 1 are pushed onto the first supporting plate 4, and the cutting device on the straightening machine 1 sequentially cuts the steel bars to corresponding lengths according to the lengths of the required steel bars;
b. On the first turning device, the first cylinder 14 is driven to drive the corresponding bending plates 13 to rotate, namely the turning shaft 12 is driven to rotate, and the turning shaft 12 rotates to drive all the bending plates 13 to rotate, so that the reinforcing steel bars are driven to rotate around the turning shaft 12, and after a certain angle of rotation, the bending plates 13 form downward inclined slopes, the reinforcing steel bars roll onto the first guide plates 17 along the slopes and roll onto the conveying rotating rollers 7 in the second support plates 5 along the first guide plates 17;
c. The driving motor drives a rotating shaft to rotate, and all conveying rotating rollers 7 rotate under the transmission of the first chain 10 and the second chain 11, namely the conveying rotating rollers 7 drive the reinforcing steel bars to move towards the limiting plate 6 and enable the reinforcing steel bars to prop against the limiting plate 6, so that the end parts of each reinforcing steel bar are flush, and the subsequent reinforcing steel bars are conveniently inserted into the seam welder 2;
d. The operation method is the same as that of the first turning device, the steel bars are driven by the second turning device to move onto the conveyor belt 15 along the second guide plate 18, the steel bars roll down into the space of the partition plate 16 between the two partition plates 16, meanwhile, the conveyor belt 15 conveys a distance to roll down the next steel bar into the space of the next partition plate, and therefore separation of a plurality of steel bars is achieved, and accordingly the steel bars with corresponding lengths are sequentially fed once;
e. The conveyor belt 15 conveys the steel bars to the feeding table 20, the drag chain drives the clamping gripper to move to the position right above the steel bars, the clamping gripper moves downwards to be close to the end parts of the steel bars on the support 22, meanwhile, the second air cylinder stretches downwards, the half pipes 25 move downwards while rotating around the conveying rotary roller 7 under the guidance of the guide roller 26, the two half pipes 25 wrap the steel bars in the central holes of the whole pipes, so that the end parts of the steel bars are gripped, meanwhile, the hot cut end parts are extruded, the steel bars are prevented from being warped to influence subsequent steel bar penetrating, and meanwhile, the electric push rod 23 pushes the other extrusion rotary roller 31 to drive the steel bars to be extruded onto one extrusion rotary roller 31, so that the gripping of the steel bars is formed;
f. Then the drag chain drives the base 21 to move along the radial direction of the steel bar, the clamping grab moves along the height direction, the support 22 moves along the radial direction of the steel bar, so that the steel bar moves into the corresponding steel bar jack of the seam welder 2, then the support 22 is continuously driven to move along the axial direction of the steel bar, so that the steel bar is inserted into the corresponding steel bar jack, or the driving motor drives one extrusion roller to rotate, so that the steel bar is driven to move forwards along the axial direction of the steel bar and then is inserted into the corresponding steel bar jack;
g. similarly, when the steel bars with the corresponding lengths are inserted into the corresponding steel bar insertion holes, the seam welder 2 performs seam welding on the steel bars, so that the electric pole framework is formed.
Of course, the above description is not limited to the above examples, and the technical features of the present utility model that are not described may be implemented by or by using the prior art, which is not described herein again; the above examples and drawings are only for illustrating the technical scheme of the present utility model and not for limiting the same, and the present utility model has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that changes, modifications, additions or substitutions made by those skilled in the art without departing from the spirit of the present utility model and the scope of the appended claims.
Claims (9)
1. The utility model provides a full-automatic pole skeleton shaping production line, includes straightener (1) and seam welder (2), its characterized in that: still include the loading attachment for seam welder (2) material loading to and carry the conveyer on the loading attachment with the reinforcing bar, conveyer is including being located a plurality of first backup pads (4) that straightening machine (1) rear and arrange in proper order along the reinforcing bar axial, and drive the reinforcing bar upset to the first flip structure on material loading platform (20), loading attachment includes material loading platform (20), and snatch reinforcing bar and drive manipulator (3) that the reinforcing bar inserted in seam welder (2).
2. The fully automatic pole frame molding line according to claim 1, wherein: the feeding table (20) and the first supporting plate (4) are also provided with an alignment device, the alignment device comprises a plurality of second supporting plates (5) which are sequentially arranged along the axial direction of the reinforcing steel bars, limiting plates (6) which are positioned right in front of the reinforcing steel bars, a conveying structure which drives the reinforcing steel bars to push onto the limiting plates (6), and a second overturning structure which drives the reinforcing steel bars to overturn onto the feeding table (20), and the first overturning structure overturns the reinforcing steel bars onto the second supporting plates (5).
3. The fully automatic pole frame molding line according to claim 2, wherein: the first supporting plate (4) and the second supporting plate (5) are V-shaped plates.
4. A fully automatic pole frame molding line according to claim 3, wherein: the conveying structure comprises conveying rotating rollers (7) penetrating through second supporting plates (5) and supporting reinforcing steel bars, one second supporting plate (5) corresponds to two conveying rotating rollers (7), the conveying rotating rollers (7) are in an hourglass shape with middle diameters smaller than diameters of two ends, the two conveying rotating rollers (7) are axially arranged along the reinforcing steel bars, a rotating shaft of the conveying rotating rollers (7) extends along the radial direction of the reinforcing steel bars, first chain wheels (8) and second chain wheels (9) are further connected in a pin joint mode in the rotating shaft, two first chain wheels (8) corresponding to the same second supporting plate (5) are connected through first chains (10), two adjacent second chain wheels (9) on the two second supporting plates (5) are connected through second chains (11), and at least one rotating shaft is connected with an output shaft of a motor.
5. The fully automatic pole frame molding line according to claim 4, wherein: the first turnover structure/second turnover structure comprises bending plates (13) which are positioned between two adjacent first support plates (4)/second support plates (5) and positioned below the reinforcing steel bars, one ends of the bending plates (13) are fixedly connected to the turnover shaft (12), the turnover shaft (12) is connected to the support in a shaft mode, at least two first air cylinders (14) with extending ends extending upwards are further arranged on the support, and the bending plates (13) positioned right above the first air cylinders (14) are hinged to the extending ends of the corresponding first air cylinders (14).
6. The fully automatic pole frame molding line according to claim 5, wherein: still be equipped with the conveyer between material loading platform (20) and second backup pad (5) on the support, conveyer includes a plurality of annular conveyer belts (15) of arranging in proper order along the reinforcing bar axial and radially conveying along the reinforcing bar, rigid coupling has a plurality of division boards (16) of arranging in proper order along its direction of transfer on conveyer belt (15), and corresponding division boards (16) are located same straight line on a plurality of conveyer belts (15).
7. The fully automatic pole frame molding line according to claim 6, wherein: the support is also provided with a first guide plate (17) which is positioned between the first support plate (4) and the second support plate (5) and extends downwards obliquely to the second support plate (5), and a second guide plate (18) which is positioned between the second support plate (5) and the conveyor belt (15) and extends downwards obliquely to the conveyor belt (15).
8. The fully automatic pole frame molding line according to claim 7, wherein: the manipulator (3) include along radial sliding connection of reinforcing bar base (21) on the support, drive the tow chain that base (21) removed to and along reinforcing bar axial sliding connection support (22) on base (21), sliding connection has clamp along the direction of height to grab on support (22), clamp grab including connect support arm (24) on support arm (22), and rigid coupling fixed plate (28) in support arm (24) bottom surface, be equipped with on fixed plate (28) and stretch out the second cylinder that the end stretched out along the direction of height, be equipped with half pipe (25) that two symmetries set up under fixed plate (28), the full pipe of centre bore centre gripping reinforcing bar is spliced into to two half pipes (25), still be equipped with on the bottom surface of fixed plate (28) with full pipe axis parallel and be located guide roll (26) directly over the full pipe, the periphery of guide roll (26) with the periphery of half pipe (25) is connected, still the rigid coupling has articulated seat (27) that upwards extends on the periphery of half pipe (25), articulated arm (27) and articulated seat (30) that upwards extend.
9. The fully automatic pole frame molding line according to claim 8, wherein: the fixing plate (28) is also provided with two extrusion rotating rollers (31) positioned on two sides of the reinforcing steel bar, and the fixing plate (28) is also provided with a motor for driving one extrusion rotating roller (31) to rotate and an electric push rod (23) for driving the other extrusion rotating roller (31) to move towards the extrusion rotating roller (31) along the radial direction of the reinforcing steel bar.
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| CN202420516511.8U CN221984420U (en) | 2024-03-18 | 2024-03-18 | Full-automatic electric pole framework forming production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117961571A (en) * | 2024-03-18 | 2024-05-03 | 山东鲁泰建材科技集团有限公司 | A fully automatic electric pole skeleton forming production line and production method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117961571A (en) * | 2024-03-18 | 2024-05-03 | 山东鲁泰建材科技集团有限公司 | A fully automatic electric pole skeleton forming production line and production method thereof |
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