CN221978188U - Die cutting manufacturing equipment for UHF radio frequency antenna - Google Patents
Die cutting manufacturing equipment for UHF radio frequency antenna Download PDFInfo
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- CN221978188U CN221978188U CN202323397508.3U CN202323397508U CN221978188U CN 221978188 U CN221978188 U CN 221978188U CN 202323397508 U CN202323397508 U CN 202323397508U CN 221978188 U CN221978188 U CN 221978188U
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- aluminum foil
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- radio frequency
- frequency antenna
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000005520 cutting process Methods 0.000 title claims abstract description 29
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 48
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000000758 substrate Substances 0.000 claims abstract description 46
- 239000011888 foil Substances 0.000 claims abstract description 45
- 238000007639 printing Methods 0.000 claims abstract description 26
- 239000002131 composite material Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000002699 waste material Substances 0.000 claims abstract description 15
- 238000004080 punching Methods 0.000 claims abstract description 11
- 238000004064 recycling Methods 0.000 claims abstract description 8
- 238000004804 winding Methods 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 5
- 238000007646 gravure printing Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 description 17
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000005530 etching Methods 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 239000000383 hazardous chemical Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及射频天线设备技术领域，具体涉及一种UHF射频天线的模切制造设备。The utility model relates to the technical field of radio frequency antenna equipment, in particular to a die-cutting manufacturing device for a UHF radio frequency antenna.
背景技术Background Art
现有的UHF射频天线制造工艺采用印刷酸洗蚀刻法和曝光酸洗蚀刻法，射频天线的材质主要是金属铝，所以一般用含80％硫酸量的液体冲洗UV油墨遮蔽后的铝箔，蚀刻掉不需要的铝，最终保留下需要的铝天线的外形，完成天线的成型制造，这类归属于传统的电子线路的制造方法会产生大量的废水废气排放，同时制造过程涉及危化品硫酸，造成的工艺复杂和生成安全性问题，也导致了UHF射频天线的成本偏高，环保和成本的双重压力使得企业迫切需要改变工艺方法，全球对无塑化环保的提倡，传统的蚀刻法由于硫酸的化学反应，铝箔的基材一般是聚酯PET材料，也需要改为用纸质基材。The existing UHF RF antenna manufacturing process adopts printing pickling etching method and exposure pickling etching method. The material of RF antenna is mainly metal aluminum, so the aluminum foil after UV ink masking is generally washed with a liquid containing 80% sulfuric acid, and the unnecessary aluminum is etched away. Finally, the required aluminum antenna shape is retained to complete the antenna molding and manufacturing. This type of manufacturing method belonging to traditional electronic circuits will produce a large amount of wastewater and waste gas emissions. At the same time, the manufacturing process involves hazardous chemicals such as sulfuric acid, which causes complex processes and production safety issues, and also leads to high costs for UHF RF antennas. The dual pressures of environmental protection and cost have made it urgent for companies to change their process methods. The global advocacy of plastic-free environmental protection, the traditional etching method due to the chemical reaction of sulfuric acid, the substrate of aluminum foil is generally polyester PET material, also needs to be changed to paper substrate.
基于上述的情况下，急需一种全新的制造设备实现新的制造工艺，针对UHF射频天线产品的技术特性，因此，本申请人研发一种全新的UHF射频天线模切制造设备，将过去蚀刻酸洗RFID天线的方式改变为用一种全新的印刷复合模切UHF射频天线成型制造设备来生产，不仅符合环保要求，同时不再使用硫酸蚀刻，成本也得到降低。Based on the above situation, there is an urgent need for a new manufacturing equipment to realize a new manufacturing process. In view of the technical characteristics of UHF RF antenna products, the applicant has developed a new UHF RF antenna die-cutting manufacturing equipment, changing the previous method of etching and pickling RFID antennas to a new printing composite die-cutting UHF RF antenna molding manufacturing equipment for production. It not only meets environmental protection requirements, but also no longer uses sulfuric acid etching, and the cost is also reduced.
实用新型内容Utility Model Content
本实用新型的目的在于针对现有技术的上述不足和缺陷，提供一种UHF射频天线的模切制造设备，以解决上述问题。The purpose of the utility model is to provide a UHF radio frequency antenna die-cutting manufacturing device to solve the above-mentioned deficiencies and defects of the prior art.
本实用新型所解决的技术问题可以采用以下技术方案来实现：The technical problem solved by the present invention can be achieved by adopting the following technical solutions:
一种UHF射频天线的模切制造设备，其特征在于，包括沿生产线前进方向依次设置的：A die-cutting manufacturing device for UHF radio frequency antennas, characterized in that it includes:
用以输送基材的基材放卷装置；A substrate unwinding device for conveying the substrate;
用以将所述基材进行印刷的印刷装置；A printing device for printing the substrate;
用以输送铝箔的铝箔放卷装置；An aluminum foil unwinding device for conveying aluminum foil;
用以将所述铝箔与所述基材进行复合的复合压辊装置；A composite pressing roller device for composite the aluminum foil and the substrate;
用以将复合后的铝箔和基材进行固化的固化装置；A curing device for curing the composite aluminum foil and substrate;
用以将固化后的基材铝箔材料进行冲切的模切装置；A die-cutting device for punching the cured base aluminum foil material;
用以将冲切后的废料进行回收的废料回收装置；A waste recycling device for recycling the waste after punching;
用以将成品天线进行回收的收料装置，以及A receiving device for recycling the finished antennas, and
一用以控制所述基材放卷装置、印刷装置、铝箔放卷装置、复合压辊装置、固化装置、模切装置工作的PLC控制系统。A PLC control system for controlling the operation of the substrate unwinding device, the printing device, the aluminum foil unwinding device, the composite pressing roller device, the curing device, and the die-cutting device.
在本实用新型的一个优选实施例中，所述基材放卷装置包括基材放卷辊轮和用以驱动所述基材放卷辊轮转动的基材放卷电机以及与PLC控制系统连接且控制所述基材放卷辊轮的放卷量的位置光电传感器。In a preferred embodiment of the present invention, the substrate unwinding device includes a substrate unwinding roller and a substrate unwinding motor for driving the substrate unwinding roller to rotate, and a position photoelectric sensor connected to a PLC control system and controlling the unwinding amount of the substrate unwinding roller.
在本实用新型的一个优选实施例中，所述印刷装置包括凹版印刷装置或柔性印刷装置。In a preferred embodiment of the present invention, the printing device comprises a gravure printing device or a flexible printing device.
在本实用新型的一个优选实施例中，所述铝箔放卷装置包括铝箔放卷辊轮和用以驱动所述铝箔放卷辊轮转动的铝箔放卷电机以及与PLC控制系统连接且控制所述铝箔放卷辊轮的放卷量的位置光电传感器。In a preferred embodiment of the present invention, the aluminum foil unwinding device includes an aluminum foil unwinding roller, an aluminum foil unwinding motor for driving the aluminum foil unwinding roller to rotate, and a position photoelectric sensor connected to a PLC control system and controlling the unwinding amount of the aluminum foil unwinding roller.
在本实用新型的一个优选实施例中，所述复合压辊装置包括与所述PLC控制系统连接的一对复合压辊，所述一对复合压辊呈上下对称布置。In a preferred embodiment of the present invention, the composite pressing roller device comprises a pair of composite pressing rollers connected to the PLC control system, and the pair of composite pressing rollers are arranged symmetrically in the upper and lower parts.
在本实用新型的一个优选实施例中，所述固化装置包括与所述PLC控制系统连接的电热加热板。In a preferred embodiment of the present invention, the curing device includes an electric heating plate connected to the PLC control system.
在本实用新型的一个优选实施例中，所述模切装置包括可上下往复运动的冲压板和固定在冲压板上的刀具以及用以驱动所述冲压板做反复摆动的运动电机。In a preferred embodiment of the utility model, the die-cutting device includes a punching plate that can reciprocate up and down, a cutter fixed on the punching plate, and a motion motor for driving the punching plate to swing repeatedly.
在本实用新型的一个优选实施例中，所述废料回收装置包括一组压合辊轮和一用以带动一组压合辊轮转动的电机。In a preferred embodiment of the present invention, the waste material recovery device comprises a group of pressing rollers and a motor for driving the group of pressing rollers to rotate.
在本实用新型的一个优选实施例中，所述收料装置包括收卷辊轮和用以驱动所述收卷辊轮转动的收卷电机以及与PLC控制系统连接且用以控制所述收卷辊轮的收卷量的位置光电传感器。In a preferred embodiment of the utility model, the material receiving device includes a winding roller and a winding motor for driving the winding roller to rotate, and a position photoelectric sensor connected to a PLC control system and used to control the winding amount of the winding roller.
由于采用了如上的技术方案，本实用新型的有益效果在于：本实用新型的设备不产生废水废气排放，符合绿色环保要求，不涉及到危化品硫酸等危化品的使用、存储、处理等环节，改变了UHF射频天线的制造方法，生产过程变的简单，天线制造成本大大降低，市场竞争力变强。Due to the adoption of the above technical solution, the beneficial effects of the utility model are: the equipment of the utility model does not produce waste water and waste gas emissions, meets the requirements of green environmental protection, does not involve the use, storage, and processing of hazardous chemicals such as sulfuric acid, changes the manufacturing method of UHF radio frequency antennas, simplifies the production process, greatly reduces the cost of antenna manufacturing, and strengthens market competitiveness.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型的结构示意图。Fig. 1 is a schematic structural diagram of the utility model.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解，下面进一步阐述本实用新型。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below.
参见图1所示的一种UHF射频天线的模切制造设备，包括沿生产线前进方向依次设置的基材放卷装置10、印刷装置20、铝箔放卷装置30、复合压辊装置40、固化装置(图中未示出)、模切装置60、废料回收装置70、收料装置80以及用以控制基材放卷装置10、印刷装置20、铝箔放卷装置30、复合压辊装置40、固化装置(图中未示出)、模切装置60工作的PLC控制系统。Referring to FIG. 1 , a die-cutting manufacturing device for a UHF radio frequency antenna includes a substrate unwinding device 10, a printing device 20, an aluminum foil unwinding device 30, a composite pressure roller device 40, a curing device (not shown in the figure), a die-cutting device 60, a waste material recovery device 70, a material receiving device 80, and a PLC control system for controlling the operation of the substrate unwinding device 10, the printing device 20, the aluminum foil unwinding device 30, the composite pressure roller device 40, the curing device (not shown in the figure), and the die-cutting device 60.
基材放卷装置10包括基材放卷辊轮和用以驱动基材放卷辊轮转动的基材放卷电机以及与PLC控制系统连接且控制基材放卷辊轮的放卷量的位置光电传感器。具体地，基材放卷装置10主要组成由基材放卷辊轮，基材放卷辊轮由基材放卷电机带动转动，基材放卷辊轮的放卷量由位置光电传感器给出信号控制基材放卷电机的转动量。The substrate unwinding device 10 includes a substrate unwinding roller, a substrate unwinding motor for driving the substrate unwinding roller to rotate, and a position photoelectric sensor connected to a PLC control system and controlling the unwinding amount of the substrate unwinding roller. Specifically, the substrate unwinding device 10 is mainly composed of a substrate unwinding roller, the substrate unwinding roller is driven to rotate by the substrate unwinding motor, and the unwinding amount of the substrate unwinding roller is controlled by a signal given by the position photoelectric sensor to control the rotation amount of the substrate unwinding motor.
印刷装置20包括凹版印刷装置或柔性印刷装置。具体地，印刷装置由油墨装载容器和油墨定量流出控制板组成一套油墨装置和滚动印刷辊轮，在印刷辊轮上包覆有印刷图案的凸起的印刷胶板。The printing device 20 comprises a gravure printing device or a flexible printing device. Specifically, the printing device is composed of an ink loading container and an ink quantitative outflow control plate, which form a set of ink devices and a rolling printing roller, on which a raised printing rubber plate with a printing pattern is coated.
铝箔放卷装置30包括铝箔放卷辊轮和用以驱动铝箔放卷辊轮转动的铝箔放卷电机以及与PLC控制系统连接且控制铝箔放卷辊轮的放卷量的位置光电传感器。具体地，铝箔放卷装置30主要组成由铝箔放卷辊轮，铝箔放卷辊轮由铝箔放卷电机带动转动，基材放卷辊轮的放卷量由位置光电传感器给出信号控制铝箔放卷电机的转动量。The aluminum foil unwinding device 30 includes an aluminum foil unwinding roller, an aluminum foil unwinding motor for driving the aluminum foil unwinding roller to rotate, and a position photoelectric sensor connected to a PLC control system and controlling the unwinding amount of the aluminum foil unwinding roller. Specifically, the aluminum foil unwinding device 30 is mainly composed of an aluminum foil unwinding roller, which is driven to rotate by the aluminum foil unwinding motor, and the unwinding amount of the substrate unwinding roller is controlled by a signal given by the position photoelectric sensor to control the rotation amount of the aluminum foil unwinding motor.
复合压辊装置40包括与PLC控制系统连接的一对复合压辊，一对复合压辊呈上下对称布置。The composite pressing roller device 40 includes a pair of composite pressing rollers connected to a PLC control system, and the pair of composite pressing rollers are symmetrically arranged up and down.
固化装置(图中未示出)包括与PLC控制系统连接的电热加热板。The curing device (not shown in the figure) includes an electric heating plate connected to a PLC control system.
模切装置60包括可上下往复运动的冲压板和固定在冲压板上的刀具以及用以驱动冲压板做反复摆动的运动电机。The die-cutting device 60 includes a punching plate that can reciprocate up and down, a cutter fixed on the punching plate, and a motion motor for driving the punching plate to swing repeatedly.
废料回收装置70包括一组压合辊轮和一用以带动一组压合辊轮转动的电机。具体地，一组压合辊轮转动来拉出废料，废料拉出后由另外一个由电机带动的一组压合辊轮旋转收成卷装废料。The waste material recovery device 70 comprises a group of pressing rollers and a motor for driving a group of pressing rollers to rotate. Specifically, a group of pressing rollers rotates to pull out the waste material, and after the waste material is pulled out, another group of pressing rollers driven by the motor rotates to collect the rolled waste material.
收料装置80包括收卷辊轮和用以驱动收卷辊轮转动的收卷电机以及与PLC控制系统连接且用以控制收卷辊轮的收卷量的位置光电传感器。The material receiving device 80 includes a winding roller, a winding motor for driving the winding roller to rotate, and a position photoelectric sensor connected to the PLC control system and used to control the winding amount of the winding roller.
本实用新型使用时，首先通过基材放卷装置10输送基材1，基材1通过印刷装置20进行油墨印刷，当油墨印刷后的基材1经过复合压辊装置40，与此同时，铝箔放卷装置30通过输送铝箔2经过复合压辊装置40，随后通过复合压辊装置40将油墨印刷后的基材1与铝箔2进行复合，随后通过电热加热板直接接触式快速固化，固化后的铝箔基材通过模切装置60进行冲切，冲切后的废料3通过废料回收装置70进行回收，而得到的成品天线通过收料装置80进行收纳。When the utility model is used, the substrate 1 is first conveyed by the substrate unwinding device 10, and the substrate 1 is printed with ink through the printing device 20. When the substrate 1 after ink printing passes through the composite pressing roller device 40, at the same time, the aluminum foil unwinding device 30 conveys the aluminum foil 2 through the composite pressing roller device 40, and then the substrate 1 after ink printing and the aluminum foil 2 are composited by the composite pressing roller device 40, and then directly contacted and quickly cured by an electric heating plate, the cured aluminum foil substrate is punched by the die-cutting device 60, and the waste 3 after punching is recovered by the waste recovery device 70, and the obtained finished antenna is stored by the receiving device 80.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解，本实用新型不受上述实施例的限制，上述实施例和说明书中描述的只是说明本实用新型的原理，在不脱离本实用新型精神和范围的前提下，本实用新型还会有各种变化和改进，这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323397508.3U CN221978188U (en) | 2023-12-13 | 2023-12-13 | Die cutting manufacturing equipment for UHF radio frequency antenna |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323397508.3U CN221978188U (en) | 2023-12-13 | 2023-12-13 | Die cutting manufacturing equipment for UHF radio frequency antenna |
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| Publication Number | Publication Date |
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| CN221978188U true CN221978188U (en) | 2024-11-08 |
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| CN202323397508.3U Active CN221978188U (en) | 2023-12-13 | 2023-12-13 | Die cutting manufacturing equipment for UHF radio frequency antenna |
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- 2023-12-13 CN CN202323397508.3U patent/CN221978188U/en active Active
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