CN221974663U - Nuclear power plant pipeline pressure test plugging device - Google Patents
Nuclear power plant pipeline pressure test plugging device Download PDFInfo
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- CN221974663U CN221974663U CN202420027430.1U CN202420027430U CN221974663U CN 221974663 U CN221974663 U CN 221974663U CN 202420027430 U CN202420027430 U CN 202420027430U CN 221974663 U CN221974663 U CN 221974663U
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Abstract
Description
技术领域Technical Field
本实用新型涉及核电技术领域,尤其涉及一种核电厂管道压力试验封堵装置。The utility model relates to the technical field of nuclear power, in particular to a nuclear power plant pipeline pressure test plugging device.
背景技术Background Art
根据核电管道安装技术要求,压力管道安装完成后都需要进行压力试验,以验证管材、管道焊缝及阀门等设备的安装质量和系统的完整性,压力试验已经成为核电安装领域的一种常用检测手段。According to the technical requirements for nuclear power pipeline installation, pressure testing is required after the pressure pipeline is installed to verify the installation quality of equipment such as pipes, pipeline welds and valves and the integrity of the system. Pressure testing has become a commonly used detection method in the field of nuclear power installation.
压力试验基本原理为先利用封堵盲板、堵头等将安装完成的管线进行封堵形成一个密闭空间,同时在管线的最低点设置进水口、管线的最高点设置排水口,同时布置压力表用于检测管道内部压力。The basic principle of the pressure test is to first use blind plates, plugs, etc. to seal the installed pipeline to form a closed space, and at the same time set a water inlet at the lowest point of the pipeline and a drain at the highest point of the pipeline, and arrange a pressure gauge to detect the internal pressure of the pipeline.
压力过程主要包括建立完整隔离边界、管系进水/进气、管线加压检查、管系排水/排气等。建立完整隔离边界时,需利用橡胶管、螺纹接头等将压力表、封堵盲板、进排水管线与待试压管线连通,导致存在以下缺陷:需要的部件众多,打压成本高;橡胶管等管线的布置需要占用的空间较大,对空间要求高,无法用于空间狭小的场景;组装、拆卸麻烦,影响施工效率提升。The pressure process mainly includes establishing a complete isolation boundary, water/air intake of the pipe system, pipeline pressurization inspection, pipe system drainage/exhaust, etc. When establishing a complete isolation boundary, it is necessary to use rubber tubes, threaded joints, etc. to connect the pressure gauge, blind plate, water inlet and outlet pipelines with the pipeline to be tested, resulting in the following defects: many parts are required, and the pressure test cost is high; the layout of rubber tubes and other pipelines requires a large space, has high space requirements, and cannot be used in scenes with small spaces; assembly and disassembly are troublesome, affecting the improvement of construction efficiency.
实用新型内容Utility Model Content
本实用新型要解决的技术问题在于,提供一种核电厂管道压力试验封堵装置。The technical problem to be solved by the utility model is to provide a nuclear power plant pipeline pressure test plugging device.
本实用新型解决其技术问题所采用的技术方案是:构造一种核电厂管道压力试验封堵装置,包括用于密封安装到被测管道的敞口处的法兰,所述法兰具有轴向相背设置的第一表面和第二表面,所述法兰设有贯通所述第一表面与所述第二表面的第一通道,所述法兰还设有径向延伸至所述第一通道的第二通道;The utility model solves the technical problem by adopting a technical solution: constructing a nuclear power plant pipeline pressure test plugging device, comprising a flange for sealing and installing to the open end of the tested pipeline, the flange having a first surface and a second surface axially arranged opposite to each other, the flange being provided with a first channel penetrating the first surface and the second surface, and the flange being further provided with a second channel radially extending to the first channel;
所述核电厂管道压力试验封堵装置还包括与所述第一通道的第一端可拆卸连接的第一连接管,以及与所述第二通道远离所述第一通道的一端连接的第二连接管,所述第一连接管上设有第一控制阀,所述第二连接管上设有第二控制阀;The nuclear power plant pipeline pressure test plugging device further comprises a first connecting pipe detachably connected to a first end of the first channel, and a second connecting pipe connected to an end of the second channel away from the first channel, wherein a first control valve is disposed on the first connecting pipe, and a second control valve is disposed on the second connecting pipe;
所述核电厂管道压力试验封堵装置还包括可拆卸安装于所述第二连接管上的压力表。The nuclear power plant pipeline pressure test plugging device also includes a pressure gauge detachably mounted on the second connecting pipe.
在一些实施例中,所述第一连接管与所述第一通道的第一端螺纹连接。In some embodiments, the first connecting pipe is threadedly connected to the first end of the first channel.
在一些实施例中,所述第一通道的第一端设有第一内螺纹,所述第一连接管的第一端设有与所述第一内螺纹连接的第一外螺纹。In some embodiments, the first end of the first channel is provided with a first internal thread, and the first end of the first connecting pipe is provided with a first external thread connected to the first internal thread.
在一些实施例中,所述第二连接管与所述第二通道远离所述第一通道的一端螺纹连接。In some embodiments, the second connecting pipe is threadedly connected to an end of the second channel away from the first channel.
在一些实施例中,所述第二通道远离所述第一通道的一端设有第二内螺纹,所述第二连接管的一端设有与所述第二内螺纹连接的第二外螺纹。In some embodiments, an end of the second channel away from the first channel is provided with a second internal thread, and an end of the second connecting pipe is provided with a second external thread connected to the second internal thread.
在一些实施例中,所述第一连接管的第二端设有快速接头。In some embodiments, the second end of the first connecting pipe is provided with a quick connector.
在一些实施例中,所述第一控制阀为球阀;In some embodiments, the first control valve is a ball valve;
和/或,所述第二控制阀为球阀。And/or, the second control valve is a ball valve.
在一些实施例中,所述核电厂管道压力试验封堵装置还包括可拆卸安装于所述第一通道的第一端的密封块。In some embodiments, the nuclear power plant pipeline pressure test plugging device further includes a sealing block detachably mounted on the first end of the first channel.
在一些实施例中,所述第一连接管与所述第二连接管均为不锈钢管。In some embodiments, the first connecting tube and the second connecting tube are both stainless steel tubes.
在一些实施例中,所述法兰设有贯通所述第一表面与所述第二表面的若干安装孔。In some embodiments, the flange is provided with a plurality of mounting holes penetrating the first surface and the second surface.
实施本实用新型具有以下有益效果:该核电厂管道压力试验封堵装置可应用于空间相对狭小的试验环境中,装置整体结构组成简单,制造成本低,同时,该装置组装方便可提高试验作业效率。The implementation of the utility model has the following beneficial effects: the nuclear power plant pipeline pressure test plugging device can be used in a relatively small test environment, the overall structure of the device is simple, the manufacturing cost is low, and at the same time, the device is easy to assemble and can improve the test operation efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型的技术方案,下面将结合附图及实施例对本实用新型作进一步说明,应当理解地,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可根据这些附图获得其他相关的附图。附图中:In order to more clearly illustrate the technical solution of the utility model, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be understood that the following drawings only show certain embodiments of the utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work. In the drawings:
图1是本实用新型一些实施例中的核电厂管道压力试验封堵装置的结构示意图;FIG1 is a schematic structural diagram of a nuclear power plant pipeline pressure test plugging device in some embodiments of the utility model;
图2是本实用新型一些实施例中的核电厂管道压力试验封堵装置的结构示意图;FIG2 is a schematic structural diagram of a nuclear power plant pipeline pressure test plugging device in some embodiments of the utility model;
图3是本实用新型一些实施例中的法兰的剖视图;FIG3 is a cross-sectional view of a flange in some embodiments of the present invention;
图4是本实用新型一些实施例中的法兰配合密封块的结构示意图。FIG. 4 is a schematic diagram of the structure of a flange and a sealing block in some embodiments of the present invention.
具体实施方式DETAILED DESCRIPTION
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本实用新型的具体实施方式。以下描述中,需要理解的是,“前”、“后”、“上”、“下”、“左”、“右”、“纵”、“横”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“头”、“尾”等指示的方位或位置关系为基于附图所示的方位或位置关系、以特定的方位构造和操作,仅是为了便于描述本技术方案,而不是指示所指的装置或元件必须具有特定的方位,因此不能理解为对本实用新型的限制。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the device or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present invention.
还需要说明的是,除非另有明确的规定和限定,“安装”、“相连”、“连接”、“固定”、“设置”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。当一个元件被称为在另一元件“上”或“下”时,该元件能够“直接地”或“间接地”位于另一元件之上,或者也可能存在一个或更多个居间元件。术语“第一”、“第二”、“第三”等仅是为了便于描述本技术方案,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”、“第三”等的特征可以明示或者隐含地包括一个或者更多个该特征。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本实用新型实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本实用新型。在其它情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本实用新型的描述。In the following description, specific details such as specific system structures and technologies are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details that hinder the description of the present invention.
请参阅图1至图3,本实用新型示出了一种核电厂管道压力试验封堵装置,包括用于密封安装到被测管道的敞口处的法兰10,法兰10具有轴向相背设置的第一表面10a和第二表面10b,法兰10设有贯通第一表面10a与第二表面10b的第一通道11,法兰10还设有径向延伸至第一通道11的第二通道12,该第一通道11与该第二通道12连通。优选地,法兰10的中心位置设有该第一通道11。Referring to Figures 1 to 3, the utility model shows a nuclear power plant pipeline pressure test plugging device, including a flange 10 for sealing and installing to the open end of the tested pipeline, the flange 10 having a first surface 10a and a second surface 10b axially oppositely arranged, the flange 10 having a first channel 11 penetrating the first surface 10a and the second surface 10b, the flange 10 also having a second channel 12 radially extending to the first channel 11, the first channel 11 being connected to the second channel 12. Preferably, the first channel 11 is provided at the center of the flange 10.
该核电厂管道压力试验封堵装置还包括与第一通道11的第一端可拆卸连接的第一连接管20,以及与第二通道12远离第一通道11的一端连接的第二连接管30,第一连接管20上设有第一控制阀40,第二连接管30上设有第二控制阀50。该核电厂管道压力试验封堵装置还包括可拆卸安装于第二连接管30上的压力表60。The nuclear power plant pipeline pressure test plugging device further includes a first connecting pipe 20 detachably connected to a first end of the first channel 11, and a second connecting pipe 30 connected to an end of the second channel 12 away from the first channel 11, a first control valve 40 is provided on the first connecting pipe 20, and a second control valve 50 is provided on the second connecting pipe 30. The nuclear power plant pipeline pressure test plugging device further includes a pressure gauge 60 detachably mounted on the second connecting pipe 30.
其中,进行压力试验前将该法兰10密封安装到被测管道的敞口处,该第一连接管20远离该第一通道11的一端可连接水源或气源。Before the pressure test, the flange 10 is sealed and installed on the open end of the tested pipeline, and the end of the first connecting pipe 20 away from the first channel 11 can be connected to a water source or a gas source.
当该核电厂管道压力试验封堵装置安装于被测管道的低点时,打开第一控制阀40,关闭第二控制阀50,以进行充水/充气,充水/充气完成后关闭第一控制阀40,打开第二控制阀50,通过压力表60进行压力检测。压力试验完成后,拆除压力表60,关闭第二控制阀50、打开第一控制阀40进行排水或排气。When the nuclear power plant pipeline pressure test plugging device is installed at the low point of the tested pipeline, the first control valve 40 is opened and the second control valve 50 is closed to perform water/gas filling. After the water/gas filling is completed, the first control valve 40 is closed, the second control valve 50 is opened, and the pressure is tested by the pressure gauge 60. After the pressure test is completed, the pressure gauge 60 is removed, the second control valve 50 is closed, and the first control valve 40 is opened to drain or exhaust gas.
该核电厂管道压力试验封堵装置安装于被测管道的高点时,进水时打开第一控制阀40进行排气(仅水压试验),然后关闭第一控制阀40形成完整隔离边界、打开第二控制阀50利用压力表60进行压力检测;完成后关闭第二控制阀50,打开第一控制阀40进行排水排气。When the nuclear power plant pipeline pressure test plugging device is installed at the high point of the pipeline to be tested, the first control valve 40 is opened to exhaust when water enters (only water pressure test), and then the first control valve 40 is closed to form a complete isolation boundary, and the second control valve 50 is opened to use the pressure gauge 60 to perform pressure detection; after completion, the second control valve 50 is closed and the first control valve 40 is opened to drain and exhaust.
该核电厂管道压力试验封堵装置可应用于空间相对狭小的试验环境中,装置整体结构组成简单,制造成本低,同时,该装置组装方便可提高试验作业效率。The nuclear power plant pipeline pressure test plugging device can be used in a relatively small test environment. The overall structure of the device is simple and the manufacturing cost is low. At the same time, the device is easy to assemble and can improve the test operation efficiency.
在一些实施例中,该第一连接管20与第一通道11的第一端螺纹连接。如该第一通道11的第一端设有第一内螺纹,第一连接管20的第一端设有与第一内螺纹连接的第一外螺纹,二者螺纹连接。In some embodiments, the first connecting tube 20 is threadedly connected to the first end of the first channel 11. For example, the first end of the first channel 11 is provided with a first internal thread, and the first end of the first connecting tube 20 is provided with a first external thread connected to the first internal thread, and the two are threadedly connected.
在一些实施例中,该第二连接管30与第二通道12远离第一通道11的一端螺纹连接。如第二通道12远离第一通道11的一端设有第二内螺纹,第二连接管30的一端设有与第二内螺纹连接的第二外螺纹。In some embodiments, the second connecting tube 30 is threadedly connected to the end of the second channel 12 away from the first channel 11. If the end of the second channel 12 away from the first channel 11 is provided with a second internal thread, one end of the second connecting tube 30 is provided with a second external thread connected to the second internal thread.
在一些实施例中,第一连接管20的第二端设有快速接头,以便快速连接水源或气源。In some embodiments, a quick connector is provided at the second end of the first connecting pipe 20 to facilitate quick connection to a water source or a gas source.
在一些实施例中,该第一连接管20以及第二连接管30上还可以设有过滤器,如Y型过滤器。In some embodiments, the first connecting tube 20 and the second connecting tube 30 may also be provided with a filter, such as a Y-type filter.
在一些实施例中,第一控制阀40为球阀;和/或,第二控制阀50为球阀。In some embodiments, the first control valve 40 is a ball valve; and/or, the second control valve 50 is a ball valve.
如图4所示,在一些实施例中,核电厂管道压力试验封堵装置还包括可拆卸安装于第一通道11的第一端的密封块70。其中,当核电厂管道压力试验封堵装置用于空间狭小的环境时,拆卸或者不安装第一连接管20以及第一控制阀40,通过密封块70密封住该第一通道11的第一端,此时第一通道11与第二通道12仍然处于连通状态,二者形成的通道大致呈L型。当需要进行充排水/气时,只需将压力表60拆下通过第二连接管30即可进行充排水/气,完成充排水/气后,安装上压力表60,进行压力检测即可。As shown in FIG4 , in some embodiments, the nuclear power plant pipeline pressure test plugging device further includes a sealing block 70 that is detachably mounted on the first end of the first channel 11. When the nuclear power plant pipeline pressure test plugging device is used in a narrow space environment, the first connecting pipe 20 and the first control valve 40 are removed or not installed, and the first end of the first channel 11 is sealed by the sealing block 70. At this time, the first channel 11 and the second channel 12 are still in a connected state, and the channel formed by the two is roughly L-shaped. When it is necessary to fill and drain water/gas, it is only necessary to remove the pressure gauge 60 and fill and drain water/gas through the second connecting pipe 30. After filling and draining water/gas, the pressure gauge 60 is installed to perform pressure detection.
该密封块70可以是不锈钢螺纹块。进一步地,该密封块70的圆周表面还可以设有凹槽,该凹槽内可设有防水密封圈80,以提高密封性能。The sealing block 70 may be a stainless steel threaded block. Further, the circumferential surface of the sealing block 70 may be provided with a groove, and a waterproof sealing ring 80 may be provided in the groove to improve the sealing performance.
在一些实施例中,该第一连接管20与第二连接管30均为不锈钢管。In some embodiments, the first connecting tube 20 and the second connecting tube 30 are both stainless steel tubes.
在一些实施例中,法兰10设有贯通第一表面10a与第二表面10b的若干安装孔13,紧固件(如紧固螺栓或者紧固螺钉)穿设该安装孔13以将该法兰10安装到被测管道的敞口处。优选地,该法兰10为圆形板状结构,其可以是采用金属材料如不锈钢制成。In some embodiments, the flange 10 is provided with a plurality of mounting holes 13 that pass through the first surface 10a and the second surface 10b, and fasteners (such as fastening bolts or fastening screws) are passed through the mounting holes 13 to mount the flange 10 to the open end of the measured pipeline. Preferably, the flange 10 is a circular plate-like structure, which can be made of a metal material such as stainless steel.
可以理解地,核电厂管道压力试验封堵装置可同时满足压力检测、进排水、通断控制等功能需求,同时适用于空间狭小、管道支架无法拆除的作业场景。It can be understood that the nuclear power plant pipeline pressure test plugging device can simultaneously meet the functional requirements of pressure detection, water intake and drainage, on-off control, etc., and is also suitable for operating scenarios where space is narrow and the pipeline support cannot be removed.
可以理解地,以上实施例仅表达了本实用新型的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制;应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,可以对上述技术特点进行自由组合,还可以做出若干变形和改进,这些都属于本实用新型的保护范围;因此,凡跟本实用新型权利要求范围所做的等同变换与修饰,均应属于本实用新型权利要求的涵盖范围。It can be understood that the above embodiments only express the preferred implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the patent scope of the utility model. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the utility model, the above-mentioned technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the utility model. Therefore, all equivalent changes and modifications made to the scope of the claims of the utility model should fall within the scope of the claims of the utility model.
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