CN221972027U - A road construction compaction device - Google Patents
A road construction compaction device Download PDFInfo
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- CN221972027U CN221972027U CN202420028419.7U CN202420028419U CN221972027U CN 221972027 U CN221972027 U CN 221972027U CN 202420028419 U CN202420028419 U CN 202420028419U CN 221972027 U CN221972027 U CN 221972027U
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Description
技术领域Technical Field
本实用新型涉及市政施工技术领域,具体为一种道路施工夯实装置。The utility model relates to the technical field of municipal construction, in particular to a road construction compaction device.
背景技术Background Art
道路施工夯实是指在道路建设过程中,通过利用重型机械或者振动器等设备对路基、路面等道路结构材料进行重复压实和振动处理的工作,经过夯实处理的道路结构材料更加紧密,可以大大提高其承载力和稳定性,保证道路使用寿命,夯实可以有效地减少路面的沉降和变形,避免出现坑洼、凹凸不平等情况,提高行车的舒适性和安全性。Road construction compaction refers to the work of repeatedly compacting and vibrating road structural materials such as roadbed and pavement by using heavy machinery or equipment such as vibrators during the road construction process. The road structural materials that have been compacted are more compact, which can greatly improve their bearing capacity and stability, ensuring the service life of the road. Compacting can effectively reduce the settlement and deformation of the road surface, avoid potholes and uneven conditions, and improve driving comfort and safety.
根据申请号为CN202222748820.1公开的一种道路夯实机,文中通过包括压实圆筒,在压实圆筒的左右两个侧面设置转轴,在转轴上转动设置行走架,在行走架上方电动冲击夯机构,电动冲击夯机构设置在压实圆筒的正上方;电动冲击夯机构包括设置在行走架上的机架,在机架下方设置机体,在机体上设置第一电机,在机体下方设置弹簧装置,在弹簧装置的底部设置撞击杆,在撞击杆的底部设置圆弧形的冲击板;在所述行走架上设置第二电机,在第二电机上设置循环时间继电器。可以将道路的每一部分均匀的冲击压实;可半自动工作,不需要工作人员一直在操作,节省了人力物力;夯实路面工作时不会产生大量灰尘,绿色环保,减少了灰尘污染,结构简单,设计合理。According to a road compactor disclosed in application number CN202222748820.1, the article includes a compaction cylinder, a rotating shaft is set on the left and right sides of the compaction cylinder, a traveling frame is rotatably set on the rotating shaft, an electric impact rammer mechanism is set above the traveling frame, and the electric impact rammer mechanism is set just above the compaction cylinder; the electric impact rammer mechanism includes a frame set on the traveling frame, a body is set below the frame, a first motor is set on the body, a spring device is set below the body, an impact rod is set at the bottom of the spring device, and an arc-shaped impact plate is set at the bottom of the impact rod; a second motor is set on the traveling frame, and a cycle time relay is set on the second motor. Each part of the road can be impacted and compacted evenly; it can work semi-automatically, and does not require the staff to operate all the time, saving manpower and material resources; it will not generate a lot of dust when compacting the road surface, it is green and environmentally friendly, reduces dust pollution, has a simple structure, and is reasonably designed.
在实现本申请过程中,发明人发现该技术中至少存在如下问题:In the process of implementing this application, the inventor found that there are at least the following problems in this technology:
(1)夯实强度不足,夯实不到位时路面材料之间的结合不紧密,路面的强度会受到影响,导致路面易于破损、产生裂缝以及承受不了重载车辆的压力,夯实不到位会导致路面表面不平整,出现凹凸不平或者起伏的情况,这不仅会影响行车的平稳性和舒适性,还可能增加车辆的磨损和燃油消耗。(1) Insufficient compaction strength. If the compaction is not in place, the pavement materials will not be tightly bonded together, and the strength of the pavement will be affected, causing the pavement to be easily damaged, cracked, and unable to withstand the pressure of heavy-loaded vehicles. Insufficient compaction will cause the pavement surface to be uneven, bumpy or undulating, which will not only affect the stability and comfort of driving, but may also increase vehicle wear and fuel consumption.
(2)未设置初步整平装置,在没有进行初步对地面整平的情况下,路面表面可能存在高低起伏、凹凸不平的情况,这会影响夯实后路面的均匀性和稳定性,从而降低夯实效果,路面材料分布不均匀,存在空隙和松散部分,这将影响路面的整体质量和耐久性,增加了日后的维护成本和频率,需要更多的人力和物力投入,从而降低施工效率,延长施工周期。(2) No preliminary leveling device is installed. Without preliminary leveling of the ground, the road surface may be undulating and uneven, which will affect the uniformity and stability of the road surface after compaction, thereby reducing the compaction effect. The road surface material is unevenly distributed, with gaps and loose parts, which will affect the overall quality and durability of the road surface, increase the future maintenance cost and frequency, and require more manpower and material resources, thereby reducing construction efficiency and extending the construction period.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种道路施工夯实装置,具备高频率对路面进行夯实,路面更加平整和夯实前对路面进行初步整平并夯实提高地面的优点,解决了背景技术中提出的问题。In view of the deficiencies in the prior art, the utility model provides a road construction compaction device, which has the advantages of compacting the road surface at a high frequency, making the road surface smoother and preliminarily leveling and compacting the road surface before compaction to improve the ground surface, thereby solving the problems raised in the background technology.
本实用新型提供如下技术方案:一种道路施工夯实装置,包括外挡板一,所述外挡板一的侧面固定连接有外挡板二,所述外挡板二的外壁固定连接有电机一,所述电机一的侧面固定连接有拨旋片,所述电机一的外壁套接有套接环,所述套接环的底端固定连接有连接柱,所述连接柱的外壁套接有连接环,所述连接环的底端铰接有夯实柱,所述夯实柱的底端固定连接有压平板。The utility model provides the following technical solution: a road construction compaction device, comprising an outer baffle plate 1, the side of the outer baffle plate 1 is fixedly connected to an outer baffle plate 2, the outer wall of the outer baffle plate 2 is fixedly connected to a motor 1, the side of the motor 1 is fixedly connected to a rotary plate, the outer wall of the motor 1 is sleeved with a sleeve ring, the bottom end of the sleeve ring is fixedly connected to a connecting column, the outer wall of the connecting column is sleeved with a connecting ring, the bottom end of the connecting ring is hinged with a compacting column, and the bottom end of the compacting column is fixedly connected to a pressing plate.
优选的,所述外挡板一的外壁固定连接有电机二,所述电机二的底端固定连接有转动轴,所述转动轴的外壁套接有压筒芯,所述压筒芯的外壁固定连接有外压筒,所述外压筒的内壁滚动连接有三组铅柱,且三组铅柱以导轮为圆心活动套接在置铅槽的表面。Preferably, the outer wall of the outer baffle plate 1 is fixedly connected to the motor 2, the bottom end of the motor 2 is fixedly connected to the rotating shaft, the outer wall of the rotating shaft is sleeved with a pressure cylinder core, the outer wall of the pressure cylinder core is fixedly connected to an outer pressure cylinder, the inner wall of the outer pressure cylinder is rollingly connected with three groups of lead columns, and the three groups of lead columns are movably sleeved on the surface of the lead groove with the guide wheel as the center.
优选的,所述外挡板二的侧面固定连接有限位套柱,所述限位套柱的内部固定连接弹簧的一端,所述弹簧的另一端固定连接有活动套环,所述活动套环的内壁固定连接夯实柱的外壁。Preferably, the side of the second outer baffle plate is fixedly connected to a limiting sleeve column, the interior of the limiting sleeve column is fixedly connected to one end of a spring, the other end of the spring is fixedly connected to a movable ring, and the inner wall of the movable ring is fixedly connected to the outer wall of the tamping column.
优选的,所述转动轴的外壁转动套接有承重槽,所述承重槽的顶端固定连接有外挡板三。Preferably, the outer wall of the rotating shaft is rotatably sleeved with a load-bearing groove, and the top of the load-bearing groove is fixedly connected with an outer baffle plate three.
优选的,所述外挡板一的外壁上固定连接有延长杆,两组所述延长杆的相对侧固定连接有扶手。Preferably, an extension rod is fixedly connected to the outer wall of the outer baffle plate 1, and handrails are fixedly connected to the opposite sides of the two groups of extension rods.
优选的,所述转动轴的外壁上转动连接有连接履带。Preferably, a connecting track is rotatably connected to the outer wall of the rotating shaft.
与现有技术对比,本实用新型具备以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、该道路施工夯实装置,通过启动电机一,从而带动前端拨旋片进行旋转,拨旋片旋转时推动连接柱从而带动套接环以电机一为圆心进行旋转,连接柱表面套接的连接环随之升高,带动下端夯实柱在限位套柱的内部滑动,并通过活动套环对弹簧进行挤压,当连接柱到达最顶端时,拨旋片对连接柱的力取消,弹簧的弹性势能推动活动套环并带动夯实柱在限位套柱的内部向下端地面施加锤击力,并通过压平板均匀对路面进行夯实,高频率夯实装置以较高的频率进行振动,能够将路面材料更加紧密地堆积和压实,使路面更加坚固和稳定,高频率夯实装置的振动作用可以使道路表面的材料均匀分布,并填充空隙,减少凹凸不平的情况,从而提高路面的平整度和舒适性,相比传统的重型机械夯实,高频率夯实装置产生的振动和噪音较小,对周围环境的干扰和影响也较小,有利于降低施工对周边居民的影响。1. The road construction compaction device starts the motor 1, thereby driving the front dial to rotate. When the dial rotates, it pushes the connecting column to drive the sleeve ring to rotate with the motor 1 as the center. The connecting ring sleeved on the surface of the connecting column rises accordingly, driving the lower end compaction column to slide inside the limit sleeve column, and compressing the spring through the movable sleeve ring. When the connecting column reaches the top, the force of the dial on the connecting column is cancelled, and the elastic potential energy of the spring pushes the movable sleeve ring and drives the compaction column to apply a hammer force to the lower end ground inside the limit sleeve column, and compacts the road surface evenly through the compaction plate. The high-frequency compaction device vibrates at a higher frequency, which can stack and compact the road surface materials more tightly, making the road surface more solid and stable. The vibration of the high-frequency compaction device can make the materials on the road surface evenly distributed, fill the gaps, reduce the unevenness, thereby improving the flatness and comfort of the road surface. Compared with traditional heavy mechanical compaction, the high-frequency compaction device generates less vibration and noise, and has less interference and impact on the surrounding environment, which is conducive to reducing the impact of construction on surrounding residents.
2、该道路施工夯实装置,通过启动电机二,电机二带动底部转动轴旋转,从而带动导轮以转动轴为圆心旋转,导轮旋转时带动铅柱在外压筒的内部做偏心滚动,当其中一组铅柱滚动至外压筒内侧的最底端使,自身重力向路面施压,从而对路面产生锤击夯实效果,使路面更加平整,连接履带带动另一组转动轴进行转动,两组外压筒使夯实前路面更加平整并使机械施工时更加稳定,当滚轮对路面初步压实整平后,从而提高后续夯实效果,通过进行初步整平并夯实,可以使路面材料更加均匀地分布,填补空隙,从而使夯实效果更加稳定和持久,进行初步整平并夯实能够为后续的夯实作业提供一个更加均匀、平整和稳定的基础,从而使夯实作业更加快速和高效,同时减少了施工过程中的误差和浪费,从而降低了施工成本。2. The road construction compaction device starts motor 2, which drives the bottom rotating shaft to rotate, thereby driving the guide wheel to rotate with the rotating shaft as the center. When the guide wheel rotates, it drives the lead column to roll eccentrically inside the outer pressure cylinder. When one group of lead columns rolls to the bottom of the inner side of the outer pressure cylinder, its own gravity applies pressure to the road surface, thereby producing a hammer compaction effect on the road surface, making the road surface smoother. The connected crawler drives another group of rotating shafts to rotate. The two groups of outer pressure cylinders make the road surface smoother before compaction and make the mechanical construction more stable. After the rollers preliminarily compact and level the road surface, the subsequent compaction effect is improved. By performing preliminary leveling and compaction, the road surface material can be more evenly distributed and the gaps can be filled, so that the compaction effect is more stable and lasting. Preliminary leveling and compaction can provide a more uniform, flat and stable foundation for subsequent compaction operations, thereby making the compaction operation faster and more efficient, while reducing errors and waste during the construction process, thereby reducing construction costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型装置整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model device;
图2为本实用新型装置滚压轮结构示意图;Figure 2 is a schematic diagram of the rolling wheel structure of the utility model device;
图3为本实用新型装置滚压轮剖面结构示意图;FIG3 is a schematic diagram of the cross-sectional structure of the rolling wheel of the utility model device;
图4为本实用新型装置夯实机构结构示意图。FIG. 4 is a schematic diagram of the compaction mechanism structure of the utility model device.
图中:1、外挡板一;2、外挡板二;3、延长杆;4、电机一;5、电机二;6、铅柱;7、导轮;8、承重槽;9、转动轴;10、连接履带;11、外挡板三;12、压平板;13、夯实柱;14、限位套柱;15、活动套环;16、弹簧;17、连接环;18、连接柱;19、套接环;20、拨旋片;21、压筒芯;22、外压筒;23、置铅槽;24、扶手。In the figure: 1. Outer baffle plate 1; 2. Outer baffle plate 2; 3. Extension rod; 4. Motor 1; 5. Motor 2; 6. Lead column; 7. Guide wheel; 8. Load-bearing groove; 9. Rotating shaft; 10. Connecting track; 11. Outer baffle plate 3; 12. Pressing plate; 13. Tamping column; 14. Limiting sleeve column; 15. Movable sleeve ring; 16. Spring; 17. Connecting ring; 18. Connecting column; 19. Sleeve ring; 20. Rotating plate; 21. Pressure cylinder core; 22. Outer pressure cylinder; 23. Lead groove; 24. Handrail.
具体实施方式DETAILED DESCRIPTION
请参阅图1-4,一种道路施工夯实装置,包括外挡板一1,外挡板一1的侧面固定连接有外挡板二2,外挡板二2的外壁固定连接有电机一4,电机一4的侧面固定连接有拨旋片20,电机一4的外壁套接有套接环19,套接环19的底端固定连接有连接柱18,连接柱18的外壁套接有连接环17,连接环17的底端铰接有夯实柱13,夯实柱13的底端固定连接有压平板12,启动电机一4,从而带动前端拨旋片20进行旋转,拨旋片20旋转时推动连接柱18从而带动套接环19以电机一4为圆心进行旋转,连接柱18表面套接的连接环17随之升高,带动下端夯实柱13在限位套柱14的内部滑动,并通过活动套环15对弹簧16进行挤压,当连接柱18到达最顶端时,拨旋片20对连接柱18的力取消,从而使夯实柱13向下端坠落对路面进行锤击夯实。Please refer to Figures 1-4, a road construction compaction device includes an outer baffle plate 1, the side of the outer baffle plate 1 is fixedly connected to the outer baffle plate 2, the outer wall of the outer baffle plate 2 is fixedly connected to the motor 4, the side of the motor 4 is fixedly connected to the rotary plate 20, the outer wall of the motor 4 is sleeved with a sleeve ring 19, the bottom end of the sleeve ring 19 is fixedly connected to a connecting column 18, the outer wall of the connecting column 18 is sleeved with a connecting ring 17, the bottom end of the connecting ring 17 is hinged with a compaction column 13, the bottom end of the compaction column 13 is fixedly connected to a pressing plate 12, and the starting The motor 4 is driven, thereby driving the front rotary piece 20 to rotate. When the rotary piece 20 rotates, it pushes the connecting column 18, thereby driving the sleeve ring 19 to rotate with the motor 4 as the center. The connecting ring 17 sleeved on the surface of the connecting column 18 rises accordingly, driving the lower end tamping column 13 to slide inside the limiting sleeve column 14, and squeezing the spring 16 through the movable sleeve ring 15. When the connecting column 18 reaches the top, the force of the rotary piece 20 on the connecting column 18 is cancelled, so that the tamping column 13 falls to the lower end to hammer and compact the road surface.
其中,外挡板一1的外壁固定连接有电机二5,电机二5的底端固定连接有转动轴9,转动轴9的外壁套接有压筒芯21,压筒芯21的外壁固定连接有外压筒22,外压筒22的内壁滚动连接有三组铅柱6,且三组铅柱6以导轮7为圆心活动套接在置铅槽23的表面,启动电机二5,电机二5带动底部转动轴9旋转,从而带动导轮7以转动轴9为圆心旋转,导轮7旋转时带动铅柱6在外压筒22的内部做偏心滚动,当其中一组铅柱6滚动至外压筒22内侧的最底端时,自身重力向路面施压,从而对路面产生锤击夯实效果,使路面更加平整,连接履带10带动另一组转动轴9进行转动,两组外压筒22使夯实前路面更加平整并使机械施工时更加稳定,当滚轮对路面初步压实平整后,从而提高后续夯实效果。Among them, the outer wall of the outer baffle 1 is fixedly connected with a motor 25, the bottom end of the motor 25 is fixedly connected with a rotating shaft 9, the outer wall of the rotating shaft 9 is sleeved with a pressure cylinder core 21, the outer wall of the pressure cylinder core 21 is fixedly connected with an outer pressure cylinder 22, the inner wall of the outer pressure cylinder 22 is rollingly connected with three groups of lead columns 6, and the three groups of lead columns 6 are movably sleeved on the surface of the lead groove 23 with the guide wheel 7 as the center of the circle, and the motor 25 is started, and the motor 25 drives the bottom rotating shaft 9 to rotate, thereby driving the guide wheel 7 to rotate with the rotating shaft 9 as the center of the circle When the guide wheel 7 rotates, it drives the lead column 6 to roll eccentrically inside the external pressure cylinder 22. When one group of lead columns 6 rolls to the bottom of the inner side of the external pressure cylinder 22, its own gravity applies pressure to the road surface, thereby producing a hammering and compacting effect on the road surface, making the road surface smoother. The connecting track 10 drives another group of rotating shafts 9 to rotate. The two groups of external pressure cylinders 22 make the road surface smoother before compaction and make the machinery more stable during construction. After the rollers initially compact and flatten the road surface, the subsequent compaction effect is improved.
其中,外挡板二2的侧面固定连接有限位套柱14,限位套柱14的内部固定连接弹簧16的一端,弹簧16的另一端固定连接有活动套环15,活动套环15的内壁固定连接夯实柱13的外壁,连接环17向上端升高时,活动套环15对弹簧16进行挤压,当连接柱18到达最顶端时,拨旋片20对连接柱18的力取消,弹簧16的弹性势能推动活动套环15并带动夯实柱13在限位套柱14的内部向下端地面施加锤击力,通过电机高频率的转动振捣,能够将路面材料更加紧密地堆积和压实,使路面更加坚固和稳定,高频率夯实装置的振动作用可以使道路表面的材料均匀分布。Among them, the side of the outer baffle plate 2 is fixedly connected to the limiting sleeve 14, the inside of the limiting sleeve 14 is fixedly connected to one end of the spring 16, the other end of the spring 16 is fixedly connected to the movable sleeve 15, the inner wall of the movable sleeve 15 is fixedly connected to the outer wall of the tamping column 13, when the connecting ring 17 is raised to the upper end, the movable sleeve 15 squeezes the spring 16, when the connecting column 18 reaches the top, the force of the dial plate 20 on the connecting column 18 is cancelled, the elastic potential energy of the spring 16 pushes the movable sleeve 15 and drives the tamping column 13 to apply a hammer force to the ground at the lower end inside the limiting sleeve 14, through the high-frequency rotation and vibration of the motor, the road surface material can be more densely stacked and compacted, making the road surface more solid and stable, and the vibration effect of the high-frequency tamping device can make the material on the road surface evenly distributed.
其中,转动轴9的外壁转动套接有承重槽8,承重槽8的顶端固定连接有外挡板三11。Among them, the outer wall of the rotating shaft 9 is rotatably sleeved with a load-bearing groove 8, and the top of the load-bearing groove 8 is fixedly connected with an outer baffle plate 3 11.
其中,外挡板一1的外壁上固定连接有延长杆3,两组延长杆3的相对侧固定连接有扶手24,推动扶手24向前推动从而控制方向,提高施工人员施工效率。Among them, an extension rod 3 is fixedly connected to the outer wall of the outer baffle 1, and handrails 24 are fixedly connected to the opposite sides of the two groups of extension rods 3. The handrails 24 are pushed forward to control the direction and improve the construction efficiency of the construction workers.
其中,转动轴9的外壁上转动连接有连接履带10,设置连接履带10带动另一组转动轴9进行转动,两组外压筒22使夯实前路面更加平整并使机械施工时更加稳定。Among them, a connecting track 10 is rotatably connected to the outer wall of the rotating shaft 9, and the connecting track 10 is arranged to drive another set of rotating shafts 9 to rotate. The two sets of external pressure cylinders 22 make the road surface smoother before compaction and make the machinery more stable during construction.
工作原理,使用时,首先工作人员启动电机二5,电机二5带动底部转动轴9旋转,从而带动导轮7以转动轴9为圆心旋转,导轮7旋转时带动铅柱6在外压筒22的内部做偏心滚动,当其中一组铅柱6滚动至外压筒22内侧的最底端使,自身重力向路面施压,从而对路面产生锤击夯实效果,使路面更加平整,连接履带10带动另一组转动轴9进行转动,两组外压筒22使夯实前路面更加平整并使机械施工时更加稳定,当滚轮对路面初步压实整平后,启动电机一4,从而带动前端拨旋片20进行旋转,拨旋片20旋转时推动连接柱18从而带动套接环19以电机一4为圆心进行旋转,连接柱18表面套接的连接环17随之升高,带动下端夯实柱13在限位套柱14的内部滑动,并通过活动套环15对弹簧16进行挤压,当连接柱18到达最顶端时,拨旋片20对连接柱18的力取消,弹簧16的弹性势能推动活动套环15并带动夯实柱13在限位套柱14的内部向下端地面施加锤击力,并通过压平板12均匀对路面进行夯实,使路面更加平整、坚实。Working principle: when in use, the staff first starts the motor 2 5, and the motor 2 5 drives the bottom rotating shaft 9 to rotate, thereby driving the guide wheel 7 to rotate with the rotating shaft 9 as the center. When the guide wheel 7 rotates, it drives the lead column 6 to roll eccentrically inside the external pressure cylinder 22. When one group of lead columns 6 rolls to the bottom of the inner side of the external pressure cylinder 22, its own gravity applies pressure to the road surface, thereby producing a hammering and compacting effect on the road surface, making the road surface smoother. The connected crawler 10 drives another group of rotating shafts 9 to rotate. The two groups of external pressure cylinders 22 make the road surface before compaction smoother and make the mechanical construction more stable. After the rollers have preliminarily compacted and leveled the road surface, the motor 1 4 is started to drive the front The end dial plate 20 rotates, and when the dial plate 20 rotates, it pushes the connecting column 18, thereby driving the sleeve ring 19 to rotate with the motor 4 as the center of the circle, and the connecting ring 17 sleeved on the surface of the connecting column 18 rises accordingly, driving the lower end tamping column 13 to slide inside the limiting sleeve column 14, and squeezes the spring 16 through the movable sleeve ring 15. When the connecting column 18 reaches the top, the force of the dial plate 20 on the connecting column 18 is cancelled, and the elastic potential energy of the spring 16 pushes the movable sleeve ring 15 and drives the tamping column 13 to apply a hammer force to the lower end ground inside the limiting sleeve column 14, and evenly tamps the road surface through the pressing plate 12, making the road surface smoother and more solid.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN120967774A (en) * | 2025-10-21 | 2025-11-18 | 阳泉太旧博特道路养护工程有限公司 | A compaction device for highway construction |
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