CN221971060U - A hanging device for installing pipelines in ultra-large-scale single crystal silicon production process - Google Patents
A hanging device for installing pipelines in ultra-large-scale single crystal silicon production process Download PDFInfo
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- 229910021421 monocrystalline silicon Inorganic materials 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000009434 installation Methods 0.000 claims abstract description 22
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 12
- 238000010276 construction Methods 0.000 abstract description 8
- 210000001503 joint Anatomy 0.000 abstract 1
- 238000003780 insertion Methods 0.000 description 13
- 230000037431 insertion Effects 0.000 description 13
- 238000003032 molecular docking Methods 0.000 description 7
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及单晶硅工艺设备施工技术领域,具体涉及一种超大规模单晶硅生产工艺管道安装吊具。The utility model relates to the technical field of construction of monocrystalline silicon process equipment, in particular to an installation hanger for a pipeline of a super-large-scale monocrystalline silicon production process.
背景技术Background Art
管道作为单晶硅生产工艺中必不可少的重要部件之一,其涉及到单晶硅生产工艺中的原料输送、空气交换、热量回收等各个方面,在单晶硅生产线的施工过程中,管道的施工作业是重要的一项。而目前的超大规模单晶硅生产工艺管道的安装作业还是普遍采用吊装的方式进行,吊具一般选取两个吊带直接绑扎在管道上,再利用吊车将管道吊至安装位置后,依靠人工调整管道的状态,最终实现管道的对接。尤其在对接管道过程中,为了保障管道法兰的有效对接,管道状态的调整还需要借助其他的管道支撑或调整装置,不仅增加了机械使用的成本和人工作业成本,而且会增加管道安装的工序和工期。鉴于此,本申请提供了一种超大规模单晶硅生产工艺管道安装吊具。As one of the indispensable and important components in the production process of monocrystalline silicon, the pipeline involves various aspects of the production process of monocrystalline silicon, such as raw material transportation, air exchange, and heat recovery. In the construction process of the monocrystalline silicon production line, the construction of the pipeline is an important item. However, the installation of the pipeline in the current ultra-large-scale monocrystalline silicon production process is still generally carried out by hoisting. The hoist generally selects two slings to be directly tied to the pipeline, and then the pipeline is hoisted to the installation position by a crane, and the state of the pipeline is manually adjusted to finally achieve the docking of the pipeline. Especially in the process of docking pipelines, in order to ensure the effective docking of the pipeline flanges, the adjustment of the pipeline state also needs to rely on other pipeline supports or adjustment devices, which not only increases the cost of machinery use and labor costs, but also increases the process and construction period of pipeline installation. In view of this, the present application provides a pipeline installation hoist for ultra-large-scale monocrystalline silicon production process.
实用新型内容Utility Model Content
为解决上述技术问题,本实用新型提出一种超大规模单晶硅生产工艺管道安装吊具。In order to solve the above technical problems, the utility model proposes a pipeline installation hanger for ultra-large-scale single crystal silicon production process.
本实用新型的技术方案是这样实现的:The technical solution of the utility model is achieved in this way:
一种超大规模单晶硅生产工艺管道安装吊具,包括第一支架、第二支架、第一连接头、第二连接头、第一卡钩、第二卡钩和支撑轮,所述第一支架与第二支架均为圆弧形结构,所述第一连接头与第二连接头分别固定连接在所述第一支架与第二支架的顶端,且所述第一连接头的顶部固定设置有杆套,所述第二连接头的顶部设置有能够沿轴向插入所述杆套内的插杆,所述第一卡钩与第二卡钩分别设置在第一来连接头与第二连接头上,且所述第一卡钩与第二卡钩之间卡接,所述支撑轮在所述第一支架与第二支架的上下两侧均设有一个,且所述第一支架与第二支架上设置有用于调整支撑轮的滚动方向在平行于轴向及垂直于轴向的轮调节部件。A super-large-scale monocrystalline silicon production process pipeline installation hanger, comprising a first bracket, a second bracket, a first connecting head, a second connecting head, a first hook, a second hook and a supporting wheel, the first bracket and the second bracket are both arc-shaped structures, the first connecting head and the second connecting head are respectively fixedly connected to the top ends of the first bracket and the second bracket, and a rod sleeve is fixedly provided on the top of the first connecting head, and an insert rod that can be axially inserted into the rod sleeve is provided on the top of the second connecting head, the first hook and the second hook are respectively provided on the first connecting head and the second connecting head, and the first hook is clamped with the second hook, and the supporting wheel is provided on the upper and lower sides of the first bracket and the second bracket, and the first bracket and the second bracket are provided with wheel adjustment components for adjusting the rolling direction of the supporting wheel parallel to the axial direction and perpendicular to the axial direction.
进一步地,所述第一连接头与第二连接头的顶部分别固定设置有第一支板和第二支板,所述杆套与插杆分别固定安装在所述第一支板和第二支板的顶端,且所述杆套与插杆位于被吊管道中心的正上方,所述杆套设置成两端开口的状态,所述插杆远离第二支板的端部固定设置有从杆套靠近第一支板的端部延伸出来的螺栓部分,且所述螺栓部分外螺纹安装有锁紧螺母。Furthermore, a first support plate and a second support plate are fixedly provided on the top of the first connecting head and the second connecting head, respectively, the rod sleeve and the insertion rod are fixedly installed on the top of the first support plate and the second support plate, respectively, and the rod sleeve and the insertion rod are located directly above the center of the suspended pipe, the rod sleeve is arranged to be open at both ends, and the end of the insertion rod away from the second support plate is fixedly provided with a bolt portion extending from the end of the rod sleeve close to the first support plate, and a locking nut is installed on the external thread of the bolt portion.
进一步地,所述第一卡钩的钩头部分长朝下的状态,所述第二卡钩的钩头部分呈钩头部分朝上的状态,所述第一卡钩固定设置在所述第一连接头的侧面,所述第二卡钩安装在所述第二连接头的侧面,所述第一连接头与第二连接头相对侧分别开设有用于第二卡钩与第一卡钩的钩头经过的过槽。Furthermore, the hook head portion of the first hook is in a downwardly facing state, and the hook head portion of the second hook is in an upwardly facing state. The first hook is fixedly arranged on the side of the first connecting head, and the second hook is installed on the side of the second connecting head. The first connecting head and the second connecting head have opposite sides respectively provided with grooves for the hook heads of the second hook and the first hook to pass through.
进一步地,所述第二卡钩远离第一卡钩的一端通过转轴转动安装在所述第二连接头的侧面,且所述转轴与所述第二连接头之间设置有扭簧。Furthermore, one end of the second hook away from the first hook is rotatably mounted on the side of the second connector via a rotating shaft, and a torsion spring is provided between the rotating shaft and the second connector.
进一步地,所述支撑轮包括U形轮架、转动安装在所述U形轮架两端之间的轮体及垂直设置在所述U形轮架表面的轮轴,所述轮调节部件包括垂直固定在所述轮轴外侧端上的转杆、垂直设置在所述转杆内侧面的两个定位杆,两个所述定位杆在所述转杆的长度方向呈对称的分布在所述轮轴的外侧,所述第一支架与第二支架表面开设有用于定位杆内侧端插入的定位槽,且所述定位槽设置有四个,四个定位槽以所述轮轴为中心呈中心对称分布。Furthermore, the supporting wheel includes a U-shaped wheel frame, a wheel body rotatably mounted between the two ends of the U-shaped wheel frame, and a wheel axle vertically arranged on the surface of the U-shaped wheel frame, and the wheel adjustment component includes a rotating rod vertically fixed on the outer end of the wheel axle, and two positioning rods vertically arranged on the inner side of the rotating rod, and the two positioning rods are symmetrically distributed on the outer side of the wheel axle in the length direction of the rotating rod, and the surfaces of the first bracket and the second bracket are provided with positioning grooves for inserting the inner ends of the positioning rods, and four positioning grooves are provided, and the four positioning grooves are centrally symmetrically distributed with the wheel axle as the center.
进一步地,所述轮轴包括轴套和轴体,所述轴体的内侧端插接在所述轴套的腔体内,所述转杆固定安装在所述轴体的外侧端上,所述轴体与轴套之间设置有用于为定位杆插入定位槽内提供弹性力的弹簧,所述轴体内侧端的表面设置有滑块,所述轴套的腔体内壁面上开设有用于所述滑块沿轴套的轴向滑动的滑槽。Furthermore, the wheel axle includes a sleeve and a shaft body, the inner end of the shaft body is inserted into the cavity of the sleeve, the rotating rod is fixedly mounted on the outer end of the shaft body, a spring is arranged between the shaft body and the sleeve to provide elastic force for the positioning rod to be inserted into the positioning groove, a sliding block is arranged on the surface of the inner end of the shaft body, and a sliding groove is provided on the inner wall surface of the cavity of the sleeve for the sliding block to slide along the axial direction of the sleeve.
进一步地,所述U形轮架上套设有第一齿轮,所述第一齿轮的两侧均啮合有第二齿轮,所述第二齿轮的中心固定穿设有螺纹套筒,所述螺纹套筒内螺纹连接有螺纹杆,所述螺纹杆的内侧端固定连接有弧形夹板,且第一支架与第二支架上对应于同一支撑轮两侧的螺纹杆固定连接在同一个弧形夹板上,且所述弧形夹板上开设有用于支撑轮穿过的通孔。Furthermore, a first gear is sleeved on the U-shaped wheel frame, and second gears are meshed on both sides of the first gear. A threaded sleeve is fixedly penetrated through the center of the second gear, and a threaded rod is connected to the inner thread of the threaded sleeve. An arc-shaped clamping plate is fixedly connected to the inner end of the threaded rod, and the threaded rods on both sides of the same support wheel on the first bracket and the second bracket are fixedly connected to the same arc-shaped clamping plate, and a through hole for the support wheel to pass through is opened on the arc-shaped clamping plate.
进一步地,所述第一支架与第二支架的的底端均安装有高度可调整的支撑腿。Furthermore, the bottom ends of the first bracket and the second bracket are both equipped with support legs with adjustable heights.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型的管道安装吊具不仅具有稳定的管道吊装功能,而且具有在管道对接时方便调整管道状态的功能,更加方便超大规模单晶硅生产工艺管道的安装施工作业,提高施工作业效率。1. The pipeline installation hoist of the utility model not only has a stable pipeline lifting function, but also has the function of conveniently adjusting the pipeline state when the pipeline is docked, which is more convenient for the installation and construction of ultra-large-scale monocrystalline silicon production process pipelines and improves the construction efficiency.
2、本实用新型的在能够根据管道吊装或对接状态调整支撑轮的过程中,弧形夹板能够自适应地切换对管道的夹持与松开状态,更加方便作业人员的施工作业。2. In the process of adjusting the support wheel according to the pipeline hoisting or docking status, the arc-shaped clamping plate can adaptively switch the clamping and loosening states of the pipeline, making it more convenient for operators to perform construction operations.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型超大规模单晶硅生产工艺管道安装吊具的整体示意图;FIG1 is an overall schematic diagram of a pipeline installation hanger for ultra-large-scale single crystal silicon production process of the utility model;
图2是本实用新型图1中的A处放大图;Figure 2 is an enlarged view of point A in Figure 1 of the present utility model;
图3是本实用新型超大规模单晶硅生产工艺管道安装吊具的第一支架与第二支架拆分后的示意图;FIG3 is a schematic diagram of the utility model of the first bracket and the second bracket of the ultra-large-scale single crystal silicon production process pipeline installation hanger after being disassembled;
图4是本实用新型图3中的B处放大图;FIG4 is an enlarged view of point B in FIG3 of the present utility model;
图5是本实用新型第一齿轮与第二齿轮的整体示意图;FIG5 is an overall schematic diagram of the first gear and the second gear of the utility model;
图6是本实用新型图1中的局部剖视图;FIG6 is a partial cross-sectional view of FIG1 of the present utility model;
图7是本实用新型图6的剖视图。FIG. 7 is a cross-sectional view of FIG. 6 of the present invention.
图中:1、第一支架;2、第二支架;3、第一连接头;4、第二连接头;5、第一卡钩;6、第二卡钩;7、支撑轮;7.1、U形轮架;7.2、轮体;7.3、轴套;7.4、轴体;7.5、弹簧;7.6、滑块;7.7、滑槽;8、杆套;9、插杆;10、第一支板;11、第二支板;12、螺栓部分;13、锁紧螺母;14、过槽;15、转杆;16、定位杆;17、定位槽;18、第一齿轮;19、第二齿轮;20、螺纹套筒;21、螺纹杆;22、弧形夹板;23、通孔;24、支撑腿。In the figure: 1. first bracket; 2. second bracket; 3. first connector; 4. second connector; 5. first hook; 6. second hook; 7. support wheel; 7.1. U-shaped wheel frame; 7.2. wheel body; 7.3. bushing; 7.4. shaft body; 7.5. spring; 7.6. slider; 7.7. slide groove; 8. rod sleeve; 9. plug rod; 10. first support plate; 11. second support plate; 12. bolt part; 13. locking nut; 14. slot; 15. rotating rod; 16. positioning rod; 17. positioning groove; 18. first gear; 19. second gear; 20. threaded sleeve; 21. threaded rod; 22. arc clamping plate; 23. through hole; 24. support leg.
具体实施方式DETAILED DESCRIPTION
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1至图7所示,本实用新型的实施例提供了一种超大规模单晶硅生产工艺管道安装吊具,包括第一支架1、第二支架2、第一连接头3、第二连接头4、第一卡钩5、第二卡钩6和支撑轮7,第一支架1与第二支架2均为圆弧形结构,第一连接头3与第二连接头4分别固定连接在第一支架1与第二支架2的顶端,且第一连接头3的顶部固定设置有杆套8,第二连接头4的顶部设置有能够沿轴向插入杆套8内的插杆9,第一卡钩5与第二卡钩6分别设置在第一来连接头与第二连接头4上,且第一卡钩5与第二卡钩6之间卡接,支撑轮7在第一支架1与第二支架2的上下两侧均设有一个,且第一支架1与第二支架2上设置有用于调整支撑轮7的滚动方向在平行于轴向及垂直于轴向的轮调节部件。As shown in Figures 1 to 7, an embodiment of the utility model provides an ultra-large-scale monocrystalline silicon production process pipeline installation hanger, including a first bracket 1, a second bracket 2, a first connecting head 3, a second connecting head 4, a first hook 5, a second hook 6 and a support wheel 7. The first bracket 1 and the second bracket 2 are both arc-shaped structures. The first connecting head 3 and the second connecting head 4 are respectively fixedly connected to the top ends of the first bracket 1 and the second bracket 2, and a rod sleeve 8 is fixedly provided on the top of the first connecting head 3, and a plug rod 9 that can be axially inserted into the rod sleeve 8 is provided on the top of the second connecting head 4. The first hook 5 and the second hook 6 are respectively arranged on the first connecting head and the second connecting head 4, and the first hook 5 is clamped with the second hook 6. The support wheel 7 is provided on the upper and lower sides of the first bracket 1 and the second bracket 2, and the first bracket 1 and the second bracket 2 are provided with wheel adjustment components for adjusting the rolling direction of the support wheel 7 parallel to the axial direction and perpendicular to the axial direction.
应用上述实施例的方案之后,在管道安装过程中,第一支架1和第二支架2可通过插杆9插入杆套8内实现连接,此时,第一支架1和第二支架2上的支撑轮7均能够支撑在管道的表面上,且该状态下,利用轮调节部件使得支撑轮7的轴向与管道的轴向平行的状态,以防止管道在吊具内沿其轴向发生位移,提高管道吊装的稳定性。此外,在第一支架1与第二支架2连接之后,第一卡钩5与第二卡钩6呈卡接状态,使得在吊装管道的过程中,第一支架1与第二支架2稳定的保持在卡接固定状态。在管道吊装至指定位置之后,支撑轮7在轴向平行于管道轴向的状态时,能够直接在安装吊具内旋转管道,使得两个对接的管道的法兰盘上的安装孔能够在圆周方向调整至对准状态。然后利用轮调节部件将支撑轮7调整至轴向垂直于管道轴向的状态,能够在管道轴向上直接在吊具内移动管道,使得管道法兰盘实现对接。因此,该吊具不仅具有稳定吊装管道的作用,而且具有调整管道状态以方便管道对接安装的功能。After applying the scheme of the above embodiment, during the installation of the pipeline, the first bracket 1 and the second bracket 2 can be connected by inserting the rod 9 into the rod sleeve 8. At this time, the support wheels 7 on the first bracket 1 and the second bracket 2 can be supported on the surface of the pipeline, and in this state, the wheel adjustment component is used to make the axial direction of the support wheel 7 parallel to the axial direction of the pipeline to prevent the pipeline from being displaced along its axial direction in the hanger, thereby improving the stability of pipeline hoisting. In addition, after the first bracket 1 is connected to the second bracket 2, the first hook 5 and the second hook 6 are in a clamping state, so that during the process of hoisting the pipeline, the first bracket 1 and the second bracket 2 are stably kept in a clamping fixed state. After the pipeline is hoisted to the specified position, when the support wheel 7 is in a state parallel to the axial direction of the pipeline, the pipeline can be directly rotated in the installation hanger, so that the mounting holes on the flanges of the two butted pipelines can be adjusted to an aligned state in the circumferential direction. Then the wheel adjustment component is used to adjust the support wheel 7 to a state in which the axial direction is perpendicular to the axial direction of the pipeline, and the pipeline can be directly moved in the hanger in the axial direction of the pipeline, so that the pipeline flanges can be butted. Therefore, the hoist not only has the function of stabilizing the hoisting pipeline, but also has the function of adjusting the pipeline state to facilitate the pipeline docking installation.
具体地,在应用上述实施例的方案,在管道实现对接之后,直接沿轴向将第一支架1和第二支架2朝相反的方向位移,即可将第一支架1和第二支架2分离,然后将第一支架1和第二支架2从管道上拆除。Specifically, when applying the solution of the above embodiment, after the pipelines are docked, the first bracket 1 and the second bracket 2 can be separated by directly displacing them in opposite directions along the axial direction, and then the first bracket 1 and the second bracket 2 can be removed from the pipeline.
针对第一支架1与第二支架2之间的连接和分离,在本实用新型的实施例中,第一连接头3与第二连接头4的顶部分别固定设置有第一支板10和第二支板11,杆套8与插杆9分别固定安装在第一支板10和第二支板11的顶端,且杆套8与插杆9位于被吊管道中心的正上方,杆套8设置成两端开口的状态,插杆9远离第二支板11的端部固定设置有从杆套8靠近第一支板10的端部延伸出来的螺栓部分12,且螺栓部分12外螺纹安装有锁紧螺母13。Regarding the connection and separation between the first bracket 1 and the second bracket 2, in an embodiment of the utility model, the first connecting head 3 and the second connecting head 4 are respectively fixedly provided with a first support plate 10 and a second support plate 11, the rod sleeve 8 and the insertion rod 9 are respectively fixedly installed on the top of the first support plate 10 and the second support plate 11, and the rod sleeve 8 and the insertion rod 9 are located directly above the center of the suspended pipe, the rod sleeve 8 is set to a state with both ends open, and the end of the insertion rod 9 away from the second support plate 11 is fixedly provided with a bolt portion 12 extending from the end of the rod sleeve 8 close to the first support plate 10, and the bolt portion 12 is externally threaded with a locking nut 13.
在通过将插杆9插入杆套8内,即可将第一支架1与第二支架2连接,而在插杆9完全插入杆套8之后,螺栓部分12会从杆套8内伸出,此时,将锁紧螺母13连接到螺栓部分12上将插杆9与杆套8之间连接固定,可防止插杆9脱离杆套8。在利用吊车吊起管道的时,将吊车的吊钩直接套上杆套8即可。需要说明的是,在吊装管道的过程中,在管道长度方向采用两个该吊具。By inserting the insertion rod 9 into the rod sleeve 8, the first bracket 1 and the second bracket 2 can be connected. After the insertion rod 9 is fully inserted into the rod sleeve 8, the bolt part 12 will extend from the rod sleeve 8. At this time, the locking nut 13 is connected to the bolt part 12 to connect and fix the insertion rod 9 and the rod sleeve 8 to prevent the insertion rod 9 from being separated from the rod sleeve 8. When the pipeline is lifted by a crane, the crane hook can be directly put on the rod sleeve 8. It should be noted that in the process of lifting the pipeline, two such lifting devices are used in the length direction of the pipeline.
第二卡钩6的钩头部分呈钩头部分朝上的状态,第一卡钩5固定设置在第一连接头3的侧面,第二卡钩6安装在第二连接头4的侧面,第一连接头3与第二连接头4相对侧分别开设有用于第二卡钩6与第一卡钩5的钩头经过的过槽14。The hook head of the second hook 6 is in an upward state, the first hook 5 is fixedly arranged on the side of the first connecting head 3, the second hook 6 is installed on the side of the second connecting head 4, and the opposite sides of the first connecting head 3 and the second connecting head 4 are respectively provided with grooves 14 for the hook heads of the second hook 6 and the first hook 5 to pass through.
在连接第一支架1与第二支架2时,可先将第一支架1和第二支架2分别放置到管道上,此时,利用管道的圆周面使得第一支架1和第二支架2整体在管道轴向呈错开状态,且第一支架1和第二支架2被管道支撑。然后,直接沿轴向位移第二支架2,使得插杆9插入杆套8内,此过程中,第一卡钩5和第二卡钩6分别沿管道轴向经过第二连接头4和第一连接头3上的过槽14。When connecting the first bracket 1 and the second bracket 2, the first bracket 1 and the second bracket 2 can be placed on the pipe respectively. At this time, the circumferential surface of the pipe is used to make the first bracket 1 and the second bracket 2 staggered in the axial direction of the pipe as a whole, and the first bracket 1 and the second bracket 2 are supported by the pipe. Then, the second bracket 2 is directly displaced in the axial direction so that the insertion rod 9 is inserted into the rod sleeve 8. In this process, the first hook 5 and the second hook 6 pass through the second connector 4 and the groove 14 on the first connector 3 respectively along the axial direction of the pipe.
更具体地,在另一实施例中,第二卡钩6远离第一卡钩5的一端通过转轴转动安装在第二连接头4的侧面,且转轴与第二连接头4之间设置有扭簧。扭簧的弹性力能够使得第二卡钩6的钩头保持在能够与第一卡钩5卡接的状态。在具体应用过程中,连接第一支架1和第二支架2上,能够先将插杆9插入杆套8内,此时,第二支架2和第一支架1能够以杆套8和插杆9为轴心摆动。进而,后续可直接将第一支架1和第二支架2相对摆动,第二卡钩6的钩头通过向下摆动能够越过第一卡钩5的钩头,并最终第一卡钩5和第二卡钩6能够实现卡接状态。因此,在将第二卡钩6作出如上设置,允许第一支架1和第二支架2能够通过相对转动的方式实现卡接固定,为第一支架1和第二支架2的连接提供了另一种有效的实施方式,更加方便具体操作。More specifically, in another embodiment, one end of the second hook 6 away from the first hook 5 is rotatably mounted on the side of the second connector 4 through a rotating shaft, and a torsion spring is arranged between the rotating shaft and the second connector 4. The elastic force of the torsion spring can keep the hook head of the second hook 6 in a state that can be engaged with the first hook 5. In the specific application process, the first bracket 1 and the second bracket 2 are connected, and the insertion rod 9 can be inserted into the rod sleeve 8 first. At this time, the second bracket 2 and the first bracket 1 can swing with the rod sleeve 8 and the insertion rod 9 as the axis. Then, the first bracket 1 and the second bracket 2 can be directly swung relative to each other later, and the hook head of the second hook 6 can pass over the hook head of the first hook 5 by swinging downward, and finally the first hook 5 and the second hook 6 can achieve an engaged state. Therefore, when the second hook 6 is arranged as above, it allows the first bracket 1 and the second bracket 2 to be engaged and fixed by relative rotation, which provides another effective implementation method for the connection of the first bracket 1 and the second bracket 2, and is more convenient for specific operations.
其中,在支撑轮7的其中一个应用示例中,支撑轮7包括U形轮架7.1、转动安装在U形轮架7.1两端之间的轮体7.2及垂直设置在U形轮架7.1表面的轮轴,轮调节部件包括垂直固定在轮轴外侧端上的转杆15、垂直设置在转杆15内侧面的两个定位杆16,两个定位杆16在转杆15的长度方向呈对称的分布在轮轴的外侧,第一支架1与第二支架2表面开设有用于定位杆16内侧端插入的定位槽17,且定位槽17设置有四个,四个定位槽17以轮轴为中心呈中心对称分布。Among them, in one of the application examples of the support wheel 7, the support wheel 7 includes a U-shaped wheel frame 7.1, a wheel body 7.2 rotatably installed between the two ends of the U-shaped wheel frame 7.1, and a wheel axle vertically arranged on the surface of the U-shaped wheel frame 7.1, and the wheel adjustment component includes a rotating rod 15 vertically fixed on the outer end of the wheel axle, and two positioning rods 16 vertically arranged on the inner side of the rotating rod 15. The two positioning rods 16 are symmetrically distributed on the outer side of the wheel axle in the length direction of the rotating rod 15. Positioning grooves 17 for inserting the inner ends of the positioning rods 16 are provided on the surfaces of the first bracket 1 and the second bracket 2, and four positioning grooves 17 are provided, and the four positioning grooves 17 are centrally symmetrically distributed with the wheel axle as the center.
当定位杆16插入定位槽17内时,能够保持轮体7.2的轴向所处的状态。在调整轮体7.2轴向的朝向时,可直接向外拔转杆15,使得定位杆16从定位槽17内分离,然后直接旋转转杆15,使得轮体7.2轴向的朝向调整之后,再释放转杆15,使得定位杆16重新插入对应位置的定位槽17内,即可实现对调整后的支撑轮7进行固定。When the positioning rod 16 is inserted into the positioning groove 17, the axial state of the wheel body 7.2 can be maintained. When adjusting the axial direction of the wheel body 7.2, the rotating rod 15 can be directly pulled outward to separate the positioning rod 16 from the positioning groove 17, and then the rotating rod 15 can be directly rotated to adjust the axial direction of the wheel body 7.2, and then the rotating rod 15 can be released to reinsert the positioning rod 16 into the positioning groove 17 at the corresponding position, so that the adjusted support wheel 7 can be fixed.
轮轴包括轴套7.3和轴体7.4,轴体7.4的内侧端插接在轴套7.3的腔体内,转杆15固定安装在轴体7.4的外侧端上,轴体7.4与轴套7.3之间设置有用于为定位杆16插入定位槽17内提供弹性力的弹簧7.5。在向外拔转杆15使得定位杆16与定位槽17分离时,轴体7.4在轴套7.3内向外位移,且弹簧7.5被拉伸。而在释放转杆15之后,弹簧7.5的弹性力能够使得定位杆16自动插入对准的定位槽17内。The axle includes a sleeve 7.3 and a shaft body 7.4. The inner end of the shaft body 7.4 is inserted into the cavity of the sleeve 7.3. The rotating rod 15 is fixedly mounted on the outer end of the shaft body 7.4. A spring 7.5 is provided between the shaft body 7.4 and the sleeve 7.3 to provide elastic force for the positioning rod 16 to be inserted into the positioning groove 17. When the rotating rod 15 is pulled outward to separate the positioning rod 16 from the positioning groove 17, the shaft body 7.4 moves outward in the sleeve 7.3, and the spring 7.5 is stretched. After the rotating rod 15 is released, the elastic force of the spring 7.5 can automatically insert the positioning rod 16 into the aligned positioning groove 17.
轴体7.4内侧端的表面设置有滑块7.6,轴套7.3的腔体内壁面上开设有用于滑块7.6沿轴套7.3的轴向滑动的滑槽7.7。滑块7.6与滑槽7.7的配合对轴杆在轴套7.3内的位移提供导向作用,同时,利用滑块7.6与滑槽7.7的配合,使得在旋转转杆15时,转杆15带动轴杆旋转,轴杆则利用滑块7.6和滑槽7.7使得轴套7.3旋转,轴套7.3则通过U形轮架7.1带动轮体7.2旋转,以达到调整轮体7.2轴向的朝向的作用。A slider 7.6 is provided on the inner side surface of the shaft body 7.4, and a slide groove 7.7 is provided on the inner wall surface of the cavity of the sleeve 7.3 for the slider 7.6 to slide along the axial direction of the sleeve 7.3. The cooperation between the slider 7.6 and the slide groove 7.7 provides a guide for the displacement of the shaft rod in the sleeve 7.3. At the same time, the cooperation between the slider 7.6 and the slide groove 7.7 enables the shaft rod to rotate when the rotating rod 15 is rotated, and the shaft rod uses the slider 7.6 and the slide groove 7.7 to rotate the sleeve 7.3, and the sleeve 7.3 drives the wheel body 7.2 to rotate through the U-shaped wheel frame 7.1, so as to adjust the axial direction of the wheel body 7.2.
U形轮架7.1上套设有第一齿轮18,第一齿轮18的两侧均啮合有第二齿轮19,第二齿轮19的中心固定穿设有螺纹套筒20,螺纹套筒20内螺纹连接有螺纹杆21,螺纹杆21的内侧端固定连接有弧形夹板22,且第一支架1与第二支架2上对应于同一支撑轮7两侧的螺纹杆21固定连接在同一个弧形夹板22上,且弧形夹板22上开设有用于支撑轮7穿过的通孔23。A first gear 18 is sleeved on the U-shaped wheel frame 7.1, and second gears 19 are meshed on both sides of the first gear 18. A threaded sleeve 20 is fixedly penetrated through the center of the second gear 19, and a threaded rod 21 is connected to the inner thread of the threaded sleeve 20. An arc-shaped clamping plate 22 is fixedly connected to the inner end of the threaded rod 21, and the threaded rods 21 corresponding to the two sides of the same support wheel 7 on the first bracket 1 and the second bracket 2 are fixedly connected to the same arc-shaped clamping plate 22, and a through hole 23 is opened on the arc-shaped clamping plate 22 for the support wheel 7 to pass through.
在U形轮架7.1旋转的过程中,第一齿轮18同时驱动其两侧的第二齿轮19旋转,第二齿轮19驱动螺纹套筒20旋转,螺纹套筒20则驱动螺纹杆21沿其轴向位移,此时,螺纹杆21会带动弧形夹板22将管道夹紧或松开管道。如此设置,在调整轮体7.2轴向的朝向过程中,可同步实现调整弧形夹板22的状态。具体如下:During the rotation of the U-shaped wheel frame 7.1, the first gear 18 drives the second gears 19 on both sides to rotate, the second gear 19 drives the threaded sleeve 20 to rotate, and the threaded sleeve 20 drives the threaded rod 21 to move along its axial direction. At this time, the threaded rod 21 drives the arc clamping plate 22 to clamp or loosen the pipe. In this way, the state of the arc clamping plate 22 can be adjusted synchronously during the process of adjusting the axial direction of the wheel body 7.2. The details are as follows:
在调整轮体7.2的轴向使得其垂直于管道轴向时,弧形夹板22能够松开管道,即可沿管道轴向调整管道位置。在调整轮体7.2的轴向使得其平行于管道轴向时,弧形夹板22能够将管道夹紧,进而能够自动根据吊装管道或对接管道的状态调整弧形夹板22的状态。When the axial direction of the wheel body 7.2 is adjusted to be perpendicular to the axial direction of the pipeline, the arc clamping plate 22 can loosen the pipeline, that is, adjust the position of the pipeline along the axial direction of the pipeline. When the axial direction of the wheel body 7.2 is adjusted to be parallel to the axial direction of the pipeline, the arc clamping plate 22 can clamp the pipeline, and then the state of the arc clamping plate 22 can be automatically adjusted according to the state of the pipeline hoisting or docking.
通过设置通孔23,使得弧形夹板22向外位移松开管道的过程中,轮体7.2能够进入通孔23内,进而,使得弧形夹板22能够在管道轴向覆盖第一支架1和第二支架2,使得其对管道具有更多的夹持面,提高夹持效果。By providing the through hole 23, the wheel body 7.2 can enter the through hole 23 when the arc clamping plate 22 moves outward to loosen the pipe, thereby enabling the arc clamping plate 22 to cover the first bracket 1 and the second bracket 2 in the axial direction of the pipe, so that it has more clamping surfaces for the pipe, thereby improving the clamping effect.
第一支架1与第二支架2的的底端均安装有高度可调整的支撑腿24。具体地,在本应用示例中,支撑腿24包括支撑杆、支撑筒和支撑板,两个支撑杆的顶端分别固定连接在第一支架1和第二支架2的底部,两个支撑筒分别螺纹套设在两个支撑杆的外部,支撑板则转动安装在支撑筒的底端。此时,通过旋转支撑筒,能够调整支撑腿24的长度,达到调整管道高度的功能,以更加方便管道的对接。The bottom ends of the first bracket 1 and the second bracket 2 are both installed with height-adjustable support legs 24. Specifically, in this application example, the support legs 24 include a support rod, a support tube and a support plate. The top ends of the two support rods are respectively fixedly connected to the bottoms of the first bracket 1 and the second bracket 2. The two support tubes are respectively threadedly sleeved on the outside of the two support rods, and the support plate is rotatably installed on the bottom ends of the support tubes. At this time, by rotating the support tube, the length of the support leg 24 can be adjusted to achieve the function of adjusting the height of the pipeline, so as to facilitate the docking of the pipeline.
其中,在本实用新型的上述实施例中,第一支架1与第二支架2的圆心角小于90°,在第一支架1与第二支架2连接之后,二者在管道的底部具有间隙,更加方便第一支架1与第二支架2从管道上拆除,同时,使得两个支撑腿24之间具有一定的距离,提高支撑腿24对管道支撑的稳定性。Among them, in the above-mentioned embodiment of the utility model, the central angle of the first bracket 1 and the second bracket 2 is less than 90°. After the first bracket 1 and the second bracket 2 are connected, there is a gap between the two at the bottom of the pipe, which makes it easier to remove the first bracket 1 and the second bracket 2 from the pipe. At the same time, a certain distance is created between the two supporting legs 24, thereby improving the stability of the supporting legs 24 in supporting the pipe.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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