CN221970421U - Heavy-duty steering bidirectional conveying lifting roller way - Google Patents
Heavy-duty steering bidirectional conveying lifting roller way Download PDFInfo
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- CN221970421U CN221970421U CN202420111699.8U CN202420111699U CN221970421U CN 221970421 U CN221970421 U CN 221970421U CN 202420111699 U CN202420111699 U CN 202420111699U CN 221970421 U CN221970421 U CN 221970421U
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- 230000002457 bidirectional effect Effects 0.000 title claims abstract description 49
- 230000001360 synchronised effect Effects 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 abstract 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及热处理领域,具体为一种重载型转向双向输送升降辊道。The utility model relates to the field of heat treatment, in particular to a heavy-load steering bidirectional conveying lifting roller table.
背景技术Background Art
现有的双向双层的特定重载型热处理设备需要分别设计两套升降辊道装置,设备成本高,而且还需要操作人员两头跑多次完成操作卸料,因此操作也很不方便,增加了运作成本,也会有误操作的情况,降低了安全性。The existing bidirectional double-layer specific heavy-duty heat treatment equipment requires the design of two sets of lifting roller devices respectively. The equipment cost is high, and the operator is required to run back and forth multiple times to complete the operation and unloading. Therefore, the operation is very inconvenient, which increases the operating cost, may cause misoperation, and reduce safety.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种重载型转向双向输送升降辊道,提升了人员操作的便利性。In view of the deficiencies in the prior art, the utility model provides a heavy-duty steering bidirectional conveying lifting roller table, which improves the convenience of personnel operation.
(二)技术方案(II) Technical solution
一种重载型转向双向输送升降辊道,包括左上层输送辊道、左下层输送辊道、右上层输送辊道和右下层输送辊道,进一步,还包括升降辊道提升支架、升降输送辊道架、升降台转向双向输送辊道提升装置和辊道提升装置,所述的升降输送辊道架通过设于升降辊道提升支架上的辊道提升装置做升降动作,所述的升降辊道提升支架位于左上层输送辊道和右上层输送辊道之间,所述的升降台转向双向输送辊道提升装置安装于升降输送辊道架上。A heavy-loaded steering bidirectional conveying lifting roller table comprises a left upper conveying roller table, a left lower conveying roller table, a right upper conveying roller table and a right lower conveying roller table, and further comprises a lifting bracket for the lifting roller table, a lifting roller table frame, a lifting device for steering bidirectional conveying roller table and a roller table lifting device, wherein the lifting roller table frame is lifted and lowered by a roller table lifting device arranged on the lifting bracket for the lifting roller table, the lifting bracket for the lifting roller table is located between the left upper conveying roller table and the right upper conveying roller table, and the lifting device for steering bidirectional conveying roller table is installed on the lifting roller table frame.
作为优选,所述的辊道提升装置包括提升同步轴、同步轴轴承座、同步轴链轮、提升链条连接板、提升液压缸、提升短轴和提升高强双排链条,所述的提升短轴有四组分别连接于升降输送辊道架的四个顶角处,各个提升短轴通过提升高强双排链条与提升同步轴上的同步轴链轮联动,所述的提升同步轴安装于升降辊道提升支架的同步轴轴承座上,所述的提升同步轴进一步通过提升链条连接板和提升液压缸驱动。Preferably, the roller lifting device includes a lifting synchronous shaft, a synchronous shaft bearing seat, a synchronous shaft sprocket, a lifting chain connecting plate, a lifting hydraulic cylinder, a lifting short shaft and a lifting high-strength double-row chain. The lifting short shaft has four groups respectively connected to the four top corners of the lifting and conveying roller frame. Each lifting short shaft is linked to the synchronous shaft sprocket on the lifting synchronous shaft through the lifting high-strength double-row chain. The lifting synchronous shaft is installed on the synchronous shaft bearing seat of the lifting roller lifting bracket. The lifting synchronous shaft is further driven by the lifting chain connecting plate and the lifting hydraulic cylinder.
作为优选,还包括提升链条调节螺栓,各个提升短轴与升降输送辊道架的连接处设有提升链条调节螺栓。Preferably, it also includes a lifting chain adjusting bolt, and a lifting chain adjusting bolt is provided at the connection between each lifting short shaft and the lifting and conveying roller frame.
作为优选,所述的升降台转向双向输送辊道提升装置包括升降台、双向输送辊道装置和转向装置,所述的升降台上设有双向输送辊道装置,升降台下设有转向装置。Preferably, the lifting platform steering bidirectional conveying roller lifting device comprises a lifting platform, a bidirectional conveying roller device and a steering device, the lifting platform is provided with a bidirectional conveying roller device, and a steering device is provided under the lifting platform.
作为优选,所述的双向输送辊道装置包括双向输送辊道、辊道轴承座、辊道链轮和辊道驱动电机,所述的辊道驱动电机通过辊道链轮转动各个双向输送辊道转动,所述的双向输送辊道转动连接于升降台上的辊道轴承座上。Preferably, the bidirectional conveying roller device includes a bidirectional conveying roller, a roller bearing seat, a roller sprocket and a roller drive motor. The roller drive motor rotates each bidirectional conveying roller through the roller sprocket. The bidirectional conveying roller is rotatably connected to the roller bearing seat on the lifting platform.
作为优选,所述的转向装置包括转向驱动电机、旋转销齿圈和中心定心轴承座,所述的升降台底部通过中心定心轴承座转动,所述的升降台底部的外围设有旋转销齿圈,转向驱动电机通过旋转销齿圈传动升降台转动。Preferably, the steering device includes a steering drive motor, a rotating pin gear ring and a center centering bearing seat. The bottom of the lifting platform rotates through the center centering bearing seat. A rotating pin gear ring is provided on the periphery of the bottom of the lifting platform. The steering drive motor drives the lifting platform to rotate through the rotating pin gear ring.
作为优选,还包括旋转外支撑托轮,所述的升降台底部设有旋转外支撑托轮。Preferably, it further comprises a rotating outer supporting wheel, and a rotating outer supporting wheel is provided at the bottom of the lifting platform.
作为优选,还包括升降导向轮和升降轨道,所述的升降输送辊道架通过两边的升降导向轮沿升降辊道提升支架上的升降轨道作升降运动。Preferably, it further comprises lifting guide wheels and lifting rails, and the lifting conveying roller frame performs lifting motion along the lifting rails on the lifting roller lifting bracket through the lifting guide wheels on both sides.
作为优选,所述的升降辊道提升支架两边设有上限位定位销。Preferably, upper limit positioning pins are provided on both sides of the lifting roller lifting bracket.
作为优选,所述的左下层输送辊道和右下层输送辊道之间的一侧设有装卸料辊道架。Preferably, a loading and unloading roller frame is provided on one side between the left lower conveying roller and the right lower conveying roller.
(三)有益效果(III) Beneficial effects
与现有技术相比,本实用新型提供了一种新型的重载型转向双向输送升降辊道,本产品在配合双向双层的特定重载型热处理设备中起到关键性作用,将装料工位与卸料工位集合在一起,减少了一套升降辊道,降低了制作成本,且在实际操作中避免了一端装料辊道另一端卸料辊道两头跑的现象,操作人员在装卸料辊道的位置即可完成装料及卸料的操作,减少了转运时间、提高了大件吊装安全性,装卸料只需将装有工件需要处理的料框放置于装卸料辊道,即可自动完成装料动作,同样卸料时会自动将已处理好的料框送至装卸料辊道处,只需将料框吊离装卸料辊道即可进行下一次装料动作,自动化程度高极大的提升了人员操作的便利性。Compared with the prior art, the utility model provides a new type of heavy-duty steering bidirectional conveying lifting roller table. This product plays a key role in cooperating with bidirectional and double-layer specific heavy-duty heat treatment equipment. It combines the loading station and the unloading station together, reduces a set of lifting roller tables, reduces the production cost, and avoids the phenomenon of the loading roller table at one end and the unloading roller table at the other end running at both ends in actual operation. The operator can complete the loading and unloading operations at the position of the loading and unloading roller table, reduces the transportation time, and improves the safety of large-scale lifting. For loading and unloading, only the material frame containing the workpiece to be processed needs to be placed on the loading and unloading roller table to automatically complete the loading action. Similarly, when unloading, the processed material frame will be automatically sent to the loading and unloading roller table. Only the material frame needs to be lifted off the loading and unloading roller table to carry out the next loading action. The high degree of automation greatly improves the convenience of personnel operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本产品的主视图;Figure 1 is a front view of the product;
图2为图1的侧向剖视图;FIG2 is a side cross-sectional view of FIG1 ;
图3为图1的横向剖视图。FIG. 3 is a transverse cross-sectional view of FIG. 1 .
标号说明:1、左上层输送辊道;2、左下层输送辊道;3、上限位定位销;4、升降辊道提升支架;5、升降输送辊道架;6、提升同步轴;7、同步轴轴承座;8、同步轴链轮;9、右上层输送辊道;10、右下层输送辊道;11、提升链条连接板;12、提升液压缸;13、双向输送辊道;14、辊道轴承座;15、辊道链轮;16、辊道驱动电机;17、转向驱动电机;18、旋转销齿圈;19、旋转外支撑托轮;20、中心定心轴承座;21、提升短轴;22、提升高强双排链条;23、提升链条调节螺栓;24、升降导向轮;25、升降轨道;26、装卸料辊道架;27、升降台。Explanation of the numbers: 1. Upper left conveyor roller; 2. Lower left conveyor roller; 3. Upper limit positioning pin; 4. Lifting bracket of lifting roller; 5. Lifting conveyor roller frame; 6. Lifting synchronous shaft; 7. Synchronous shaft bearing seat; 8. Synchronous shaft sprocket; 9. Upper right conveyor roller; 10. Lower right conveyor roller; 11. Lifting chain connecting plate; 12. Lifting hydraulic cylinder; 13. Bidirectional conveyor roller; 14. Roller bearing seat; 15. Roller sprocket; 16. Roller drive motor; 17. Steering drive motor; 18. Rotating pin gear ring; 19. Rotating outer support roller; 20. Center centering bearing seat; 21. Lifting short shaft; 22. Lifting high-strength double-row chain; 23. Lifting chain adjusting bolt; 24. Lifting guide wheel; 25. Lifting track; 26. Loading and unloading roller frame; 27. Lifting platform.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本实用新型作进一步详细说明,其中相同的零部件用相同的附图标记表示,需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”、“底面”和“顶面”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention is further described in detail below in conjunction with the accompanying drawings, wherein the same components are represented by the same figure numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower", "bottom surface" and "top surface" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
设计构思:设计一款产品是在原有设备的基础上增加一套双向升降辊道,以解决双向双层的特定重载型热处理设备的需求。Design concept: Design a product by adding a set of bidirectional lifting rollers to the original equipment to meet the needs of bidirectional and double-layer specific heavy-duty heat treatment equipment.
实施例:Example:
如图1-图3所示,本实用新型提供技术方案是一种重载型转向双向输送升降辊道,包括左上层输送辊道1、左下层输送辊道2、右上层输送辊道9和右下层输送辊道10,左下层输送辊道2和右下层输送辊道10之间的一侧设有装卸料辊道架26,进一步,还包括升降辊道提升支架4、升降输送辊道架5、升降台转向双向输送辊道提升装置和辊道提升装置,升降输送辊道架5通过设于升降辊道提升支架4上的辊道提升装置做升降动作,升降辊道提升支架4位于左上层输送辊道1和右上层输送辊道9之间,升降台转向双向输送辊道提升装置安装于升降输送辊道架5上。As shown in Figures 1 to 3, the technical solution provided by the utility model is a heavy-duty steering bidirectional conveying lifting roller, including a left upper conveying roller 1, a left lower conveying roller 2, a right upper conveying roller 9 and a right lower conveying roller 10. A loading and unloading roller frame 26 is provided on one side between the left lower conveying roller 2 and the right lower conveying roller 10. Further, it also includes a lifting roller lifting bracket 4, a lifting conveying roller frame 5, a lifting platform steering bidirectional conveying roller lifting device and a roller lifting device. The lifting conveying roller frame 5 is lifted and lowered by a roller lifting device provided on the lifting roller lifting bracket 4. The lifting roller lifting bracket 4 is located between the left upper conveying roller 1 and the right upper conveying roller 9. The lifting platform steering bidirectional conveying roller lifting device is installed on the lifting conveying roller frame 5.
本实施例的辊道提升装置包括提升同步轴6、同步轴轴承座7、同步轴链轮8、提升链条连接板11、提升液压缸12、提升短轴21和提升高强双排链条22,提升短轴21有四组分别连接于升降输送辊道架5的四个顶角处,各个提升短轴21通过提升高强双排链条22与提升同步轴6上的同步轴链轮8联动,提升同步轴6安装于升降辊道提升支架4的同步轴轴承座7上,提升同步轴6进一步通过提升链条连接板11和提升液压缸12驱动。进一步,还包括提升链条调节螺栓23,各个提升短轴21与升降输送辊道架5的连接处设有提升链条调节螺栓23。The roller lifting device of this embodiment includes a lifting synchronous shaft 6, a synchronous shaft bearing seat 7, a synchronous shaft sprocket 8, a lifting chain connecting plate 11, a lifting hydraulic cylinder 12, a lifting short shaft 21 and a lifting high-strength double-row chain 22. The lifting short shaft 21 has four groups connected to the four top corners of the lifting and conveying roller frame 5 respectively. Each lifting short shaft 21 is linked with the synchronous shaft sprocket 8 on the lifting synchronous shaft 6 through the lifting high-strength double-row chain 22. The lifting synchronous shaft 6 is installed on the synchronous shaft bearing seat 7 of the lifting roller lifting bracket 4. The lifting synchronous shaft 6 is further driven by the lifting chain connecting plate 11 and the lifting hydraulic cylinder 12. Further, it also includes a lifting chain adjusting bolt 23. The connection between each lifting short shaft 21 and the lifting and conveying roller frame 5 is provided with a lifting chain adjusting bolt 23.
本实施例的升降台转向双向输送辊道提升装置包括升降台27、双向输送辊道装置和转向装置,升降台27上设有双向输送辊道装置,升降台27下设有转向装置。其中,双向输送辊道装置包括双向输送辊道13、辊道轴承座14、辊道链轮15和辊道驱动电机16,辊道驱动电机16通过辊道链轮15转动各个双向输送辊道13转动,双向输送辊道13转动连接于升降台27上的辊道轴承座14上。本实施例的转向装置包括转向驱动电机17、旋转销齿圈18和中心定心轴承座20,升降台27底部通过中心定心轴承座20转动,升降台27底部的外围设有旋转销齿圈18,转向驱动电机17通过旋转销齿圈18传动升降台27转动,进一步,还包括旋转外支撑托轮19,升降台27底部设有旋转外支撑托轮19。The lifting platform steering bidirectional conveying roller lifting device of this embodiment includes a lifting platform 27, a bidirectional conveying roller device and a steering device. The lifting platform 27 is provided with a bidirectional conveying roller device, and the lifting platform 27 is provided with a steering device. Among them, the bidirectional conveying roller device includes a bidirectional conveying roller 13, a roller bearing seat 14, a roller sprocket 15 and a roller drive motor 16. The roller drive motor 16 rotates each bidirectional conveying roller 13 through the roller sprocket 15, and the bidirectional conveying roller 13 is rotatably connected to the roller bearing seat 14 on the lifting platform 27. The steering device of this embodiment includes a steering drive motor 17, a rotating pin gear ring 18 and a center centering bearing seat 20. The bottom of the lifting platform 27 rotates through the center centering bearing seat 20. The outer periphery of the bottom of the lifting platform 27 is provided with a rotating pin gear ring 18. The steering drive motor 17 drives the lifting platform 27 to rotate through the rotating pin gear ring 18. Further, it also includes a rotating outer support roller 19. The bottom of the lifting platform 27 is provided with a rotating outer support roller 19.
本实施例还包括升降导向轮24和升降轨道25,升降输送辊道架5通过两边的升降导向轮24沿升降辊道提升支架4上的升降轨道25作升降运动。升降辊道提升支架4两边还设有上限位定位销3。This embodiment also includes a lifting guide wheel 24 and a lifting rail 25. The lifting conveying roller frame 5 moves up and down along the lifting rail 25 on the lifting roller lifting bracket 4 through the lifting guide wheels 24 on both sides. The lifting roller lifting bracket 4 is also provided with upper limit positioning pins 3 on both sides.
工作原理:Working principle:
装料时,装卸料辊道架26位置用于装料及卸料,标高与地面平齐,升降输送辊道架5已在低位与装卸料辊道架26对齐等待。然后人工将需要处理的工件料框吊装至装卸料辊道架26上,再操作台上启动上层装料/下层装料,装卸料辊道架26将会自动将料框送入升降输送辊道架5中,根据程序设定,上层装料时会启动提升液压缸12,通过提升链条连接板11、提升同步轴6、同步轴轴承座7、同步轴链轮8、提升短轴21、提升高强双排链条22、提升链条调节螺栓23等辊道提升装置,将料框提升至上层辊道标高对齐,并通过升降导向轮24和升降轨道25做导向,到位后上限位定位销3会被气缸推进锁住,确保输送时输送辊道运行平稳;双向输送辊道13启动转向驱动电机17旋转90角度,将双向输送辊道13方向正对左上层输送辊道1,旋转到位后双向输送辊道13与左上层输送辊道1同时启动,将料框从双向输送辊道13上输送至左上层输送辊道1上,完成料框的一个方向的送料动作;而下料时则反之运行操作。During loading, the loading and unloading roller frame 26 is used for loading and unloading, and its elevation is flush with the ground. The lifting and conveying roller frame 5 is already in the low position and aligned with the loading and unloading roller frame 26 and waiting. Then the workpiece material frame to be processed is manually hoisted onto the loading and unloading roller frame 26, and then the upper loading/lower loading is started on the operating table. The loading and unloading roller frame 26 will automatically send the material frame into the lifting and conveying roller frame 5. According to the program setting, the lifting hydraulic cylinder 12 will be started during the upper loading, and the material frame will be lifted to the upper roller elevation and aligned through the lifting chain connecting plate 11, lifting synchronous shaft 6, synchronous shaft bearing seat 7, synchronous shaft sprocket 8, lifting short shaft 21, lifting high-strength double-row chain 22, lifting chain adjusting bolt 23 and other roller lifting devices, and Guided by the lifting guide wheel 24 and the lifting rail 25, the upper limit positioning pin 3 will be pushed and locked by the cylinder after it is in place, ensuring that the conveyor roller runs smoothly during transportation; the two-way conveyor roller 13 starts the steering drive motor 17 to rotate 90 degrees, and the direction of the two-way conveyor roller 13 is facing the left upper conveyor roller 1. After rotating into place, the two-way conveyor roller 13 and the left upper conveyor roller 1 are started at the same time, and the material frame is transported from the two-way conveyor roller 13 to the left upper conveyor roller 1, completing the feeding action of the material frame in one direction; while unloading, the operation is reversed.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420111699.8U CN221970421U (en) | 2024-01-16 | 2024-01-16 | Heavy-duty steering bidirectional conveying lifting roller way |
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| CN202420111699.8U CN221970421U (en) | 2024-01-16 | 2024-01-16 | Heavy-duty steering bidirectional conveying lifting roller way |
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