CN221967617U - Milling and grinding device for off-axis aspheric mirror - Google Patents
Milling and grinding device for off-axis aspheric mirror Download PDFInfo
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- CN221967617U CN221967617U CN202420154405.XU CN202420154405U CN221967617U CN 221967617 U CN221967617 U CN 221967617U CN 202420154405 U CN202420154405 U CN 202420154405U CN 221967617 U CN221967617 U CN 221967617U
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- 238000000227 grinding Methods 0.000 title claims abstract description 57
- 238000003801 milling Methods 0.000 title claims abstract description 16
- 238000005498 polishing Methods 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims 1
- 239000005304 optical glass Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 238000007517 polishing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
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Abstract
本实用新型公开一种用于离轴非球面镜的铣磨装置,属于光学玻璃加工技术领域,包括底座,底座的顶部水平固定有中空盘,中空盘顶部的中间位置处固定有转盘,转盘底部的中间位置处沿径线方向开设有条形槽。本实用新型通过在转盘的底部设置条形槽,并在条形槽内部第一滑块的下方安装旋转电机,能够在使用的过程中调节旋转打磨时圆心的位置,并将镜片固定在放置盘的顶部,旋转调节镜片的位置,将打磨中心点位于旋转电机轴杆的上方,完成装置的调整,再配合打磨机构进行打磨作业,装置的打磨中心调整更加方便,同时打磨过程中镜片以及打磨机构同时旋转作业,提高了打磨的速率,另外装置结构简单、且操作方便。
The utility model discloses a milling device for off-axis aspheric mirrors, belonging to the technical field of optical glass processing, comprising a base, a hollow disk fixed horizontally on the top of the base, a turntable fixed at the middle position of the top of the hollow disk, and a strip groove opened along the radial direction at the middle position of the bottom of the turntable. The utility model sets a strip groove at the bottom of the turntable, and installs a rotating motor below the first slider inside the strip groove. During use, the position of the center of the circle can be adjusted during rotation and grinding, and the lens is fixed on the top of the placement plate, and the position of the lens is adjusted by rotation, so that the grinding center point is located above the shaft of the rotating motor, and the adjustment of the device is completed, and then the grinding operation is performed in conjunction with the grinding mechanism. The grinding center adjustment of the device is more convenient, and the lens and the grinding mechanism rotate at the same time during the grinding process, which improves the grinding rate. In addition, the device has a simple structure and is easy to operate.
Description
技术领域Technical Field
本实用新型涉及一种铣磨装置,特别是涉及一种用于离轴非球面镜的铣磨装置,属于光学玻璃加工技术领域。The utility model relates to a milling device, in particular to a milling device for off-axis aspheric mirrors, belonging to the technical field of optical glass processing.
背景技术Background Art
现有技术中如公开号为202120848831.X的实用新型中公开了一种离轴非球面镜的研磨抛光装置,在打磨的过程中,将工件固定放置,采用偏心轮组件、定心杆滑轨、第一调节组件、第二调节组件控制磨头组件在自转的同时并进行环形运动,进行非球面打磨,构紧凑,布局合理,劳动强度小,研抛效率高,并且在保证非球面镜的面型精度的前提下,成本低,工艺方法简单。In the prior art, for example, a utility model with publication number 202120848831.X discloses an off-axis aspheric mirror grinding and polishing device. During the grinding process, the workpiece is fixed and placed, and an eccentric wheel assembly, a centering rod slide rail, a first adjustment assembly, and a second adjustment assembly are used to control the grinding head assembly to rotate and move in a circular motion at the same time to perform aspheric grinding. The device has a compact structure, a reasonable layout, low labor intensity, and high grinding and polishing efficiency. Under the premise of ensuring the surface accuracy of the aspheric mirror, the device has low cost and a simple process method.
类似于上述申请目前还存在不足之处:Similar to the above application, there are still some shortcomings:
打磨过程中对于非球面镜的打磨区域的定心调整较为不便,需要较长时间进行调整,影响打磨的速率,另外装置零件较多结构较为复杂,使用控制较为繁琐;During the grinding process, it is inconvenient to adjust the centering of the grinding area of the aspheric mirror, which takes a long time to adjust, affecting the grinding rate. In addition, the device has many parts and a complex structure, which makes the use and control more cumbersome.
为此设计一种用于离轴非球面镜的铣磨装置来优化上述问题。Therefore, a milling device for off-axis aspheric mirror is designed to optimize the above problems.
实用新型内容Utility Model Content
本实用新型的主要目的是为了提供一种用于离轴非球面镜的铣磨装置,通过在转盘的底部设置条形槽,并在条形槽内部第一滑块的下方安装旋转电机,能够在使用的过程中调节旋转打磨时圆心的位置,并将镜片固定在放置盘的顶部,旋转调节镜片的位置,将打磨中心点位于旋转电机轴杆的上方,完成装置的调整,再配合打磨机构进行打磨作业,装置的打磨中心调整更加方便,同时打磨过程中镜片以及打磨机构同时旋转作业,提高了打磨的速率,另外装置结构简单、且操作方便,通过立柱、第一气缸、横板、第二气缸、打磨电机、打磨头组成的打磨机构,能够根据镜片的厚度以及打磨的位置进行快速的调节,实用性更高。The main purpose of the utility model is to provide a milling device for off-axis aspheric mirrors. By arranging a strip groove at the bottom of a turntable and installing a rotating motor below a first slider inside the strip groove, the position of the center of a circle during rotational grinding can be adjusted during use, and the lens is fixed on the top of the placement plate, and the position of the lens is adjusted by rotation, and the grinding center point is located above the shaft of the rotating motor. After the adjustment of the device is completed, the grinding operation is performed in conjunction with the grinding mechanism. The grinding center adjustment of the device is more convenient. At the same time, during the grinding process, the lens and the grinding mechanism rotate at the same time, which improves the grinding rate. In addition, the device has a simple structure and is easy to operate. The grinding mechanism composed of a column, a first cylinder, a cross plate, a second cylinder, a grinding motor, and a grinding head can be quickly adjusted according to the thickness of the lens and the grinding position, and the practicality is higher.
本实用新型的目的可以通过采用如下技术方案达到:The purpose of the utility model can be achieved by adopting the following technical solutions:
一种用于离轴非球面镜的铣磨装置,包括底座,底座的顶部水平固定有中空盘,中空盘顶部的中间位置处固定有转盘,转盘底部的中间位置处沿径线方向开设有条形槽,条形槽的内部滑动安装有第一滑块,第一滑块的两侧皆螺纹安装有第一螺栓,中空盘的下方安装有旋转电机,旋转电机的输出端与第一滑块的底端连接,旋转电机的底部设有平移机构,转盘的顶部设有镜面固定机构,中空盘顶部的外侧设有打磨机构。A milling device for an off-axis aspheric mirror comprises a base, a hollow disk is horizontally fixed on the top of the base, a turntable is fixed at the middle position of the top of the hollow disk, a strip groove is opened at the middle position of the bottom of the turntable along the radial direction, a first slider is slidably installed inside the strip groove, first bolts are threadedly installed on both sides of the first slider, a rotating motor is installed below the hollow disk, the output end of the rotating motor is connected to the bottom end of the first slider, a translation mechanism is provided at the bottom of the rotating motor, a mirror fixing mechanism is provided on the top of the turntable, and a grinding mechanism is provided on the outer side of the top of the hollow disk.
优选的:平移机构包括滑槽、第二滑块和螺杆,滑槽开设在底座的顶部,滑槽的内部滑动安装有第二滑块,第二滑块的顶部与旋转电机固定连接,滑槽的两端之间转动安装有螺杆,螺杆与第二滑块之间螺纹连接。Preferably: the translation mechanism includes a slide groove, a second slider and a screw rod, the slide groove is opened at the top of the base, the second slider is slidably installed inside the slide groove, the top of the second slider is fixedly connected to the rotating motor, a screw rod is rotatably installed between the two ends of the slide groove, and the screw rod is threadedly connected to the second slider.
优选的:螺杆的两端皆固定有调节轮,且调节轮的外侧设有防滑纹。Preferably, an adjusting wheel is fixed to both ends of the screw rod, and an anti-slip pattern is provided on the outer side of the adjusting wheel.
优选的:镜面固定机构包括放置盘、第二螺栓和三爪卡盘,放置盘转动安装在转盘的顶部,且转盘与放置盘的圆心位于相同竖直线上,放置盘的外侧均匀安装有第二螺栓,放置盘顶部的中间位置处安装有三爪卡盘。Preferably: the mirror fixing mechanism includes a placing plate, a second bolt and a three-jaw chuck, the placing plate is rotatably installed on the top of the turntable, and the centers of the turntable and the placing plate are located on the same vertical line, the second bolts are evenly installed on the outside of the placing plate, and the three-jaw chuck is installed at the middle position of the top of the placing plate.
优选的:转盘的顶部外侧开设有环形导槽,环形导槽的内部均匀滑动设有第三滑块,第三滑块的顶部与放置盘之间固定连接。Preferably, an annular guide groove is provided on the outer side of the top of the rotating disk, a third slider is evenly slidably provided inside the annular guide groove, and the top of the third slider is fixedly connected to the placement disk.
优选的:转盘底部的外侧均匀开设有滚珠槽,滚珠槽的内部皆转动安装有滚珠,且滚珠的底部与中空盘的顶部贴合。Preferably, ball grooves are evenly formed on the outer side of the bottom of the turntable, balls are rotatably mounted inside the ball grooves, and the bottom of the balls fits the top of the hollow disk.
优选的:打磨机构包括立柱、第一气缸、横板、第二气缸、打磨电机和打磨头,立柱竖直固定在中空盘顶部的外侧,立柱的顶部安装有第一气缸,第一气缸的输出端水平安装有横板,横板的端部安装有第二气缸,第二气缸的输出端安装有打磨电机,打磨电机的输出端垂直朝向三爪卡盘,且打磨电机的输出端安装有打磨头。Preferably: the grinding mechanism includes a column, a first cylinder, a horizontal plate, a second cylinder, a grinding motor and a grinding head, the column is vertically fixed on the outside of the top of the hollow disk, the first cylinder is installed on the top of the column, the horizontal plate is horizontally installed on the output end of the first cylinder, the second cylinder is installed on the end of the horizontal plate, the grinding motor is installed on the output end of the second cylinder, the output end of the grinding motor is vertically facing the three-jaw chuck, and the output end of the grinding motor is installed with a grinding head.
本实用新型的有益效果为:The beneficial effects of the utility model are:
本实用新型提供的一种用于离轴非球面镜的铣磨装置,通过在转盘的底部设置条形槽,并在条形槽内部第一滑块的下方安装旋转电机,能够在使用的过程中调节旋转打磨时圆心的位置,并将镜片固定在放置盘的顶部,旋转调节镜片的位置,将打磨中心点位于旋转电机轴杆的上方,完成装置的调整,再配合打磨机构进行打磨作业,装置的打磨中心调整更加方便,同时打磨过程中镜片以及打磨机构同时旋转作业,提高了打磨的速率,另外装置结构简单、且操作方便;The utility model provides a milling device for off-axis aspheric mirrors. By arranging a strip groove at the bottom of a turntable and installing a rotating motor below a first slider in the strip groove, the position of the center of a circle during rotational grinding can be adjusted during use, and the lens is fixed on the top of the placement plate, and the position of the lens is rotated to adjust the grinding center point to be located above the shaft of the rotating motor. The device is adjusted, and then the grinding operation is performed in conjunction with the grinding mechanism. The grinding center adjustment of the device is more convenient. At the same time, during the grinding process, the lens and the grinding mechanism rotate at the same time, thereby increasing the grinding rate. In addition, the device has a simple structure and is easy to operate.
通过立柱、第一气缸、横板、第二气缸、打磨电机、打磨头组成的打磨机构,能够根据镜片的厚度以及打磨的位置进行快速的调节,实用性更高。The grinding mechanism composed of a column, a first cylinder, a horizontal plate, a second cylinder, a grinding motor and a grinding head can be quickly adjusted according to the thickness of the lens and the grinding position, and is more practical.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的主视剖视图;Figure 1 is a front cross-sectional view of the present invention;
图2为本实用新型的打磨机构图;Fig. 2 is a diagram of a grinding mechanism of the present utility model;
图3为本实用新型的转盘底部结构图;FIG3 is a bottom structural diagram of a turntable of the present invention;
图4为本实用新型的图1中A处放大图。FIG. 4 is an enlarged view of point A in FIG. 1 of the present utility model.
图中:1、底座;2、中空盘;3、转盘;4、条形槽;5、第一滑块;6、第一螺栓;7、旋转电机;8、滑槽;9、第二滑块;10、螺杆;11、放置盘;12、第二螺栓;13、三爪卡盘;14、打磨机构;15、环形导槽;16、第三滑块;17、滚珠;18、滚珠槽;19、立柱;20、第一气缸;21、横板;22、第二气缸;23、打磨电机;24、打磨头。In the figure: 1. base; 2. hollow disk; 3. turntable; 4. strip groove; 5. first slider; 6. first bolt; 7. rotating motor; 8. slide groove; 9. second slider; 10. screw; 11. placement disk; 12. second bolt; 13. three-jaw chuck; 14. grinding mechanism; 15. annular guide groove; 16. third slider; 17. ball; 18. ball groove; 19. column; 20. first cylinder; 21. cross plate; 22. second cylinder; 23. grinding motor; 24. grinding head.
具体实施方式DETAILED DESCRIPTION
为使本技术领域人员更加清楚和明确本实用新型的技术方案,下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。In order to make the technical solution of the utility model more clear and specific to those skilled in the art, the utility model is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the utility model are not limited thereto.
如图1-图4所示,本实施例提供了一种用于离轴非球面镜的铣磨装置,包括底座1,底座1的顶部水平固定有中空盘2,中空盘2顶部的中间位置处固定有转盘3,转盘3底部的中间位置处沿径线方向开设有条形槽4,条形槽4的内部滑动安装有第一滑块5,第一滑块5的两侧皆螺纹安装有第一螺栓6,中空盘2的下方安装有旋转电机7,旋转电机7的输出端与第一滑块5的底端连接,旋转电机7的底部设有平移机构,转盘3的顶部设有镜面固定机构,中空盘2顶部的外侧设有打磨机构14。As shown in Figures 1 to 4, this embodiment provides a milling device for an off-axis aspheric mirror, including a base 1, a hollow disk 2 is horizontally fixed on the top of the base 1, a turntable 3 is fixed at the middle position of the top of the hollow disk 2, a strip groove 4 is opened in the middle position of the bottom of the turntable 3 along the radial direction, a first slider 5 is slidably installed inside the strip groove 4, and first bolts 6 are threadedly installed on both sides of the first slider 5. A rotating motor 7 is installed below the hollow disk 2, and the output end of the rotating motor 7 is connected to the bottom end of the first slider 5. A translation mechanism is provided at the bottom of the rotating motor 7, a mirror fixing mechanism is provided at the top of the turntable 3, and a grinding mechanism 14 is provided on the outer side of the top of the hollow disk 2.
总工作原理:在使用过程中,先将需要打磨区域处的圆心位于条形槽4的正上方,然后光学玻璃利用镜面固定机构进行位置固定,然后利用平移机构控制旋转电机7的移动,将旋转电机7的轴心与打磨区域的圆心对齐,在旋转电机7的移动过程中,带动第一滑块5在条形槽4的内部移动,在旋转电机7的轴心与打磨区域的圆心对齐之后,利用第一螺栓6对第一滑块5的位置进行固定,保证旋转电机7旋转的稳定,打磨时,旋转电机7启动带动光学玻璃高速旋转,再调整打磨机构14与光学玻璃接触,并进行打磨,在打磨的过程中同时调整打磨的位置。The general working principle is as follows: during use, the center of the circle in the area to be polished is first located directly above the strip groove 4, and then the optical glass is fixed in position using a mirror fixing mechanism, and then the translation mechanism is used to control the movement of the rotating motor 7, and the axis of the rotating motor 7 is aligned with the center of the circle of the polishing area. During the movement of the rotating motor 7, the first slider 5 is driven to move inside the strip groove 4. After the axis of the rotating motor 7 is aligned with the center of the circle of the polishing area, the position of the first slider 5 is fixed using the first bolt 6 to ensure the stable rotation of the rotating motor 7. During polishing, the rotating motor 7 is started to drive the optical glass to rotate at high speed, and then the polishing mechanism 14 is adjusted to contact the optical glass, and polishing is performed, and the polishing position is adjusted during the polishing process.
在本实施中,平移机构包括滑槽8、第二滑块9和螺杆10,滑槽8开设在底座1的顶部,滑槽8的内部滑动安装有第二滑块9,第二滑块9的顶部与旋转电机7固定连接,滑槽8的两端之间转动安装有螺杆10,螺杆10与第二滑块9之间螺纹连接。In this embodiment, the translation mechanism includes a slide groove 8, a second slider 9 and a screw 10. The slide groove 8 is opened at the top of the base 1. The second slider 9 is slidably installed inside the slide groove 8. The top of the second slider 9 is fixedly connected to the rotating motor 7. The screw 10 is rotatably installed between the two ends of the slide groove 8, and the screw 10 and the second slider 9 are threadedly connected.
局部工作原理:在控制旋转电机7移动时,转动螺杆10,控制第二滑块9在滑槽8的内部沿长度方向滑动,由于旋转电机7固定在第二滑块9的底部,因此对旋转电机7进行移动。Local working principle: when controlling the movement of the rotary motor 7, the screw 10 is rotated to control the second slider 9 to slide along the length direction inside the slide groove 8. Since the rotary motor 7 is fixed at the bottom of the second slider 9, the rotary motor 7 is moved.
在本实施中,螺杆10的两端皆固定有调节轮,且调节轮的外侧设有防滑纹。In this embodiment, adjusting wheels are fixed to both ends of the screw rod 10, and anti-slip grooves are arranged on the outer sides of the adjusting wheels.
局部工作原理:在转动螺杆10时,手动调整调节轮转动,而调节轮外侧的防滑纹,能够增加与手掌的摩擦力。Partial working principle: When the screw rod 10 is rotated, the manual adjustment wheel is rotated, and the anti-skid pattern on the outer side of the adjustment wheel can increase the friction with the palm.
在本实施中,镜面固定机构包括放置盘11、第二螺栓12和三爪卡盘13,放置盘11转动安装在转盘3的顶部,且转盘3与放置盘11的圆心位于相同竖直线上,放置盘11的外侧均匀安装有第二螺栓12,放置盘11顶部的中间位置处安装有三爪卡盘13。In this embodiment, the mirror fixing mechanism includes a placing plate 11, a second bolt 12 and a three-jaw chuck 13. The placing plate 11 is rotatably installed on the top of the turntable 3, and the center of the turntable 3 and the placing plate 11 are located on the same vertical line. The second bolts 12 are evenly installed on the outside of the placing plate 11, and the three-jaw chuck 13 is installed at the middle position of the top of the placing plate 11.
局部工作原理:在安装过程中,将光学玻璃放置到三爪卡盘13进行夹持固定,并在固定完成之后,再次旋转放置盘11带动光学玻璃同时进行旋转,将光学玻璃待打磨区域的圆心调整到条形槽4的正上方,并在调整完成之后,拧紧第二螺栓12稳定放置盘11的位置。Local working principle: During the installation process, the optical glass is placed on the three-jaw chuck 13 for clamping and fixing. After the fixing is completed, the placement plate 11 is rotated again to drive the optical glass to rotate at the same time, and the center of the optical glass area to be polished is adjusted to be directly above the strip groove 4. After the adjustment is completed, the second bolt 12 is tightened to stabilize the position of the placement plate 11.
在本实施中,转盘3的顶部外侧开设有环形导槽15,环形导槽15的内部均匀滑动设有第三滑块16,第三滑块16的顶部与放置盘11之间固定连接。In this embodiment, an annular guide groove 15 is provided on the outer side of the top of the turntable 3 , a third slider 16 is evenly slidably provided inside the annular guide groove 15 , and the top of the third slider 16 is fixedly connected to the placement plate 11 .
局部工作原理:在放置盘11的旋转过程中,第三滑块16在环形导槽15的内部滑动,由于第三滑块16位于放置盘11底部的外侧,因此能够保证放置盘11旋转的稳定性。Partial working principle: During the rotation of the placement plate 11 , the third slider 16 slides inside the annular guide groove 15 . Since the third slider 16 is located outside the bottom of the placement plate 11 , the stability of the rotation of the placement plate 11 can be ensured.
在本实施中,转盘3底部的外侧均匀开设有滚珠槽18,滚珠槽18的内部皆转动安装有滚珠17,且滚珠17的底部与中空盘2的顶部贴合。In this embodiment, ball grooves 18 are evenly opened on the outer side of the bottom of the turntable 3 , and balls 17 are rotatably installed inside the ball grooves 18 , and the bottom of the balls 17 fits with the top of the hollow disk 2 .
局部工作原理:在转盘3的旋转过程中,由于滚珠17的存在不会与中空盘2发生磨损,同时转盘3的旋转更加稳定。Partial working principle: During the rotation of the turntable 3, the balls 17 will not wear against the hollow disk 2, and the rotation of the turntable 3 is more stable.
在本实施中,打磨机构14包括立柱19、第一气缸20、横板21、第二气缸22、打磨电机23和打磨头24,立柱19竖直固定在中空盘2顶部的外侧,立柱19的顶部安装有第一气缸20,第一气缸20的输出端水平安装有横板21,横板21的端部安装有第二气缸22,第二气缸22的输出端安装有打磨电机23,打磨电机23的输出端垂直朝向三爪卡盘13,且打磨电机23的输出端安装有打磨头24。In this embodiment, the grinding mechanism 14 includes a column 19, a first cylinder 20, a cross plate 21, a second cylinder 22, a grinding motor 23 and a grinding head 24. The column 19 is vertically fixed on the outer side of the top of the hollow disk 2. The first cylinder 20 is installed on the top of the column 19. The cross plate 21 is horizontally installed on the output end of the first cylinder 20. The second cylinder 22 is installed on the end of the cross plate 21. The output end of the second cylinder 22 is installed with a grinding motor 23. The output end of the grinding motor 23 is vertically facing the three-jaw chuck 13, and the output end of the grinding motor 23 is installed with a grinding head 24.
局部工作原理:在打磨的过程中,启动第一气缸20控制打磨电机23的升降,启动第二气缸22水平控制打磨电机23的平移,改变打磨位置,并在打磨的过程中,打磨电机23带动打磨头24旋转,对光学玻璃面进行打磨。Local working principle: During the polishing process, the first cylinder 20 is started to control the lifting and lowering of the polishing motor 23, and the second cylinder 22 is started to horizontally control the translation of the polishing motor 23 to change the polishing position. During the polishing process, the polishing motor 23 drives the polishing head 24 to rotate to polish the optical glass surface.
以上所述,仅为本实用新型进一步的实施例,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型所公开的范围内,根据本实用新型的技术方案及其构思加以等同替换或改变,都属于本实用新型的保护范围。The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.
Claims (7)
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