CN221967335U - Heat sink multi-station processing device - Google Patents
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- CN221967335U CN221967335U CN202420607535.4U CN202420607535U CN221967335U CN 221967335 U CN221967335 U CN 221967335U CN 202420607535 U CN202420607535 U CN 202420607535U CN 221967335 U CN221967335 U CN 221967335U
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- 238000012545 processing Methods 0.000 title claims abstract description 30
- 238000004080 punching Methods 0.000 claims abstract description 31
- 238000010079 rubber tapping Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 67
- 238000005520 cutting process Methods 0.000 claims description 49
- 238000003825 pressing Methods 0.000 claims description 19
- 238000013519 translation Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 41
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
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Abstract
本实用新型提供一种散热片多工位加工装置,该装置包括上料组件、分度盘组件、打孔组件、上倒角组件、攻牙组件、下料组件和下倒角组件,分度盘组件包括分度盘和旋转驱动组件,旋转驱动组件驱动分度盘转动,分度盘上设置有多个固定组件;上料组件、打孔组件、上倒角组件、攻牙组件、下料组件和下倒角组件沿分度盘的周向依次设置;将上料组件、执行各工艺的冲孔组件、上倒角组件、攻牙组件、下料组件和下倒角组件沿分度盘的周向设置,使得各部件不再以直线形式排列,而是采用以分度盘为中心进行辐射状分布,在实现将执行各工艺集中在同一装置上的同时,有效减小装置的占地面积,使生产产线设计更加灵活。
The utility model provides a multi-station processing device for a heat sink, which comprises a loading component, a dividing plate component, a punching component, an upper chamfering component, a tapping component, a loading component and a lower chamfering component. The dividing plate component comprises a dividing plate and a rotating drive component. The rotating drive component drives the dividing plate to rotate, and a plurality of fixed components are arranged on the dividing plate; the loading component, the punching component, the upper chamfering component, the tapping component, the loading component and the lower chamfering component are arranged in sequence along the circumference of the dividing plate; the loading component, the punching component for executing each process, the upper chamfering component, the tapping component, the loading component and the lower chamfering component are arranged along the circumference of the dividing plate, so that the components are no longer arranged in a straight line, but are radially distributed with the dividing plate as the center. While realizing the concentration of the execution of each process on the same device, the floor space of the device is effectively reduced, and the production line design is made more flexible.
Description
技术领域Technical Field
本实用新型涉及散热片加工技术领域,具体是涉及一种散热片多工位加工装置。The utility model relates to the technical field of heat sink processing, in particular to a multi-station processing device for heat sinks.
背景技术Background Art
散热片是电子行业中普遍应用的一种零部件。为了便于将散热片连接至需要散热的部件上,通常需要对散热片进行冲孔、倒角和攻牙加工工艺,以形成能够与螺丝配合的螺丝孔。上述三道加工工序是采用冲孔机、倒角机和攻牙机分别独立作业,不仅费时费力,还影响了加工的精度。Heat sinks are a commonly used component in the electronics industry. In order to facilitate the connection of heat sinks to components that need heat dissipation, it is usually necessary to perform punching, chamfering and tapping processes on the heat sink to form screw holes that can fit with screws. The above three processing steps are performed independently by punching machines, chamfering machines and tapping machines, which is not only time-consuming and labor-intensive, but also affects the processing accuracy.
为有效提高工作效率,现有装置将冲孔、倒角和攻牙三种加工工艺集中在同一装置上,减少中间搬运过程;但是该类装置中采用直线分布方式,即物料的移动方向通过直线的形式呈现,上述三种加工工艺的部件沿物料的移动方向依次排列,该种直线分布方式占地面积过大,不利于生产产线的设计。In order to effectively improve work efficiency, existing devices concentrate the three processing techniques of punching, chamfering and tapping on the same device to reduce the intermediate transportation process; however, this type of device adopts a linear distribution method, that is, the movement direction of the material is presented in the form of a straight line, and the components of the above three processing techniques are arranged in sequence along the movement direction of the material. This linear distribution method occupies too large an area and is not conducive to the design of the production line.
实用新型内容Utility Model Content
本实用新型的主要目的是提供一种减小占地面积的散热片多工位加工装置。The main purpose of the utility model is to provide a multi-station processing device for heat sinks with reduced floor space.
为了实现上述的主要目的,本实用新型提供的散热片多工位加工装置包括打孔组件、上倒角组件、攻牙组件和下倒角组件,另还有上料组件、分度盘组件和下料组件,分度盘组件包括分度盘和旋转驱动组件,旋转驱动组件驱动分度盘转动,分度盘上设置有多个固定组件;上料组件、打孔组件、上倒角组件、攻牙组件、下料组件和下倒角组件沿分度盘的周向依次设置;上料组件包括支撑座、推块组件、移动驱动组件和切割组件,支撑座上设置有限位直线轨道,推块组件位于限位直线轨道的始端,推块组件包括支撑块、下压组件和支撑块移动驱动组件,支撑块移动驱动组件驱动支撑块沿限位直线轨道的延伸方向移动,下压组件包括下压块和下压驱动装置,下压驱动装置驱动下压块朝向支撑块移动,移动驱动组件包括第一驱动轮、第二驱动轮、两个齿轮和旋转驱动装置,限位直线轨道位于第一驱动轮和第二驱动轮之间,两个齿轮分别与第一驱动轮和第二驱动轮一一对应连接,两个齿轮啮合,旋转驱动装置驱动其一齿轮转动;切割组件包括切割片、切割片转动组件和切割片平移组件,切割片平移组件驱动切割片和切割片转动组件朝向或远离限位直线轨道移动,切割片在移动驱动组件与分度盘之间移动,切割片的移动方向与限位直线轨道的延伸方向相交,切割片转动组件驱动切割片转动;上倒角组件包括上倒角工件和上倒角工件移动驱动组件,上倒角组件移动驱动组件驱动上倒角工件朝向或远离分度盘移动,上倒角工件位于分度盘的上方,下料组件包括下料夹和下料夹移动驱动组件,下料夹移动驱动组件驱动下料夹在分度盘与下倒角组件之间移动,下倒角组件包括下倒角工件和固定座,下倒角工件设置在固定座上,下倒角工件工作时的移动方向为竖直向上。In order to achieve the above-mentioned main purpose, the multi-station processing device of the heat sink provided by the utility model comprises a punching assembly, an upper chamfering assembly, a tapping assembly and a lower chamfering assembly, and also comprises a loading assembly, a dividing plate assembly and a unloading assembly, the dividing plate assembly comprises a dividing plate and a rotating drive assembly, the rotating drive assembly drives the dividing plate to rotate, and a plurality of fixed assemblies are arranged on the dividing plate; the loading assembly, the punching assembly, the upper chamfering assembly, the tapping assembly, the unloading assembly and the lower chamfering assembly are arranged in sequence along the circumference of the dividing plate; the loading assembly comprises a supporting seat, a pushing block assembly, a moving drive assembly and a cutting assembly, a limited linear rail is arranged on the supporting seat, the pushing block assembly is located at the starting end of the limited linear rail, the pushing block assembly comprises a supporting block, a pressing assembly and a supporting block moving drive assembly, the supporting block moving drive assembly drives the supporting block to move along the extension direction of the limited linear rail, the pressing assembly comprises a pressing block and a pressing drive device, the pressing drive device drives the pressing block to move toward the supporting block, the moving drive assembly comprises a first driving wheel, a second driving wheel, two gears and a rotating drive device, the limiting linear rail The track is located between the first driving wheel and the second driving wheel, and the two gears are respectively connected to the first driving wheel and the second driving wheel in a one-to-one manner. The two gears are meshed, and the rotary drive device drives one of the gears to rotate; the cutting assembly includes a cutting blade, a cutting blade rotating assembly and a cutting blade translation assembly. The cutting blade translation assembly drives the cutting blade and the cutting blade rotating assembly to move toward or away from the limiting linear track, and the cutting blade moves between the moving drive assembly and the dividing plate. The moving direction of the cutting blade intersects with the extension direction of the limiting linear track, and the cutting blade rotating assembly drives the cutting blade to rotate; the upper chamfering assembly includes an upper chamfering workpiece and an upper chamfering workpiece moving drive assembly. The upper chamfering assembly moving drive assembly drives the upper chamfering workpiece to move toward or away from the dividing plate. The upper chamfering workpiece is located above the dividing plate. The blanking assembly includes a blanking clamp and a blanking clamp moving drive assembly. The blanking clamp moving drive assembly drives the blanking clamp to move between the dividing plate and the lower chamfering assembly. The lower chamfering assembly includes a lower chamfering workpiece and a fixed seat. The lower chamfering workpiece is arranged on the fixed seat, and the moving direction of the lower chamfering workpiece during operation is vertically upward.
由上述方案可见,将上料组件、执行各工艺的冲孔组件、上倒角组件、攻牙组件、下料组件和下倒角组件沿分度盘的周向设置,使得各部件不再以直线形式排列,而是采用以分度盘为中心进行辐射状分布,在实现将执行各工艺集中在同一装置上的同时,有效减小装置的占地面积,使生产产线设计更加灵活;上料组件上料时,人工将未切割的物料放置在限位直线轨道上,通过推块组件和移动驱动组件驱动未切割物料朝向分度盘移动,待分度盘上的固定组件上已上料一定长度的物料后,停止驱动物料移动,转动的切割片移动至分度盘与上料组件之间,对物料进行切割,完成后复位,实现物料的自动化上料;分度盘组件将物料传动至各工艺部件处,实现物料传递的自动化,各工艺部件分别依次执行其对应的工艺,当物料移动至下料组件处时,下料组件的下料夹将固定组件上的物料夹起,下料夹驱动物料移动至下倒角组件处进行下倒角工艺,下倒角工艺完成后,下料夹将物料移动至下料收集箱处,完成自动下料,装置上述工作流程,上料组件自动驱动物料移动并切割上料,分度盘组件实现物料的传递,各工艺部件实现工艺实施的自动,下料组件实现物料的自动化下料,使得该装置实现上料、物料传递和下料的自动化,有效提高工作效率。It can be seen from the above scheme that the feeding assembly, the punching assembly for executing each process, the upper chamfering assembly, the tapping assembly, the feeding assembly and the lower chamfering assembly are arranged along the circumference of the indexing disk, so that the components are no longer arranged in a straight line, but are radially distributed with the indexing disk as the center. While realizing the concentration of the execution of each process on the same device, the footprint of the device is effectively reduced, making the production line design more flexible; when the feeding assembly is loading materials, the uncut materials are manually placed on the limited linear track, and the uncut materials are driven to move toward the indexing disk by the push block assembly and the mobile drive assembly. After a certain length of material has been loaded on the fixed assembly on the indexing disk, the driving of the material movement is stopped, and the rotating cutting blade moves to between the indexing disk and the feeding assembly to cut the material, and the material is completed. After completion, it resets to realize automatic loading of materials; the indexing plate assembly transmits the materials to each process component to realize the automation of material transfer, and each process component performs its corresponding process in turn. When the material moves to the unloading component, the unloading clamp of the unloading component clamps the material on the fixed component, and the unloading clamp drives the material to move to the lower chamfering component for the lower chamfering process. After the lower chamfering process is completed, the unloading clamp moves the material to the unloading collection box to complete the automatic unloading. According to the above working process of the device, the loading component automatically drives the material to move and cut the material, the indexing plate assembly realizes the transfer of materials, each process component realizes the automation of process implementation, and the unloading component realizes the automatic unloading of materials, so that the device can realize the automation of loading, material transfer and unloading, and effectively improve the work efficiency.
进一步的方案是,固定组件包括放置座、第一推块组件和第二推块组件,放置座上形成放置位,第一推块组件包括第一推块和第一推块驱动装置,第一推块驱动装置驱动第一推块朝向或远离放置位移动,第二推块组件包括第二推块和第二推块移动驱动装置,第二推块移动驱动装置驱动第二推块朝向或远离放置位移动,放置位位于第一推块和第二推块之间,第一推块的移动方向和第二推块的移动方向平行且相反。A further solution is that the fixed component includes a placement seat, a first push block component and a second push block component, a placement position is formed on the placement seat, the first push block component includes a first push block and a first push block driving device, the first push block driving device drives the first push block to move toward or away from the placement position, the second push block component includes a second push block and a second push block movement driving device, the second push block movement driving device drives the second push block to move toward or away from the placement position, the placement position is located between the first push block and the second push block, and the moving direction of the first push block is parallel and opposite to the moving direction of the second push block.
可见,当物料移动至放置位上后,第一推块与第二推块同时朝向放置位移动,将放置位上的物料夹紧,避免在后续工艺进行时,物料发生移动导致工艺加工出现错误。It can be seen that when the material moves to the placement position, the first push block and the second push block move toward the placement position at the same time to clamp the material on the placement position to avoid errors in the process caused by the movement of the material during the subsequent process.
进一步的方案是,第一推块朝向放置位的第一侧壁上凸起设置有限位块,限位块与第一侧壁之间形成有限位台阶,限位块朝向限位台阶的第二侧壁上设置有避让斜面。A further solution is that a limiting block is protruded on the first side wall of the first push block toward the placement position, a limiting step is formed between the limiting block and the first side wall, and an avoidance slope is provided on the second side wall of the limiting block toward the limiting step.
可见,当第一推块朝向放置位上的物料移动时,物料先经过避让斜面后更加准确地进入限位台阶内,限位台阶从物料的两个侧面对放置位上的物料进行限位,进一步保证放置位上的物料的稳定性。It can be seen that when the first push block moves toward the material on the placement position, the material first passes through the avoidance slope and then enters the limiting step more accurately. The limiting step limits the material on the placement position from two sides of the material, further ensuring the stability of the material on the placement position.
进一步的方案是,放置位通过在放置座的顶面凸起设置有定位条形成。A further solution is that the placement position is formed by providing a positioning strip protruding from the top surface of the placement seat.
可见,放置位上凸起设置的定位条适配物料的形状,对物料进行定位,确定物料在放置座的位置。It can be seen that the positioning strip protruding from the placement position adapts to the shape of the material, positions the material, and determines the position of the material on the placement seat.
进一步的方案是,限位直线轨道通过支撑座的顶面上设置的凹槽形成。A further solution is that the limiting linear track is formed by a groove arranged on the top surface of the support seat.
可见,采用凹槽形成限位直线轨道,使得轨道内自然形成有内凹的限位结构,使物料更加准确地沿限位直线轨道的延伸方向移动。It can be seen that the use of grooves to form the limiting linear track allows a concave limiting structure to be naturally formed in the track, allowing the material to move more accurately along the extension direction of the limiting linear track.
进一步的方案是,下料夹包括第一夹块和第二夹块,第一夹块与第二夹块上分别设置有夹块台阶,第一夹块的夹块台阶与第二夹块的夹块台阶相对设置。A further solution is that the blanking clamp includes a first clamping block and a second clamping block, the first clamping block and the second clamping block are respectively provided with clamping block steps, and the clamping block step of the first clamping block is arranged opposite to the clamping block step of the second clamping block.
可见,第一夹块和第二夹块上的夹块台阶的设置增大夹块与物料之间的接触面积,提高夹料时的稳固性。It can be seen that the arrangement of the clamping block steps on the first clamping block and the second clamping block increases the contact area between the clamping blocks and the material, thereby improving the stability when clamping the material.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型散热片多工位加工装置实施例的立体图。FIG1 is a perspective view of an embodiment of a multi-station processing device for heat sinks of the utility model.
图2是本实用新型散热片多工位加工装置中固定组件另一实施方式的结构图。FIG. 2 is a structural diagram of another embodiment of a fixing assembly in the multi-station processing device for heat sinks of the present invention.
图3是图1A处的放大图。FIG. 3 is an enlarged view of FIG. 1A .
图4是本实用新型散热片多工位加工装置中上料组件的结构图。FIG. 4 is a structural diagram of a feeding assembly in a multi-station processing device for heat sinks of the present invention.
图5是本实用新型散热片多工位加工装置中上料组件另一角度的结构图。FIG. 5 is a structural diagram of the feeding assembly in the multi-station processing device for heat sinks of the present invention from another angle.
图6是本实用新型散热片多工位加工装置中下料组件的结构图。FIG. 6 is a structural diagram of a material blanking assembly in a multi-station processing device for heat sinks of the present invention.
以下结合附图及实施例对本实用新型作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
具体实施方式DETAILED DESCRIPTION
本实用新型散热片多工位加工装置应用于散热片上的冲孔、攻牙和倒角的加工工艺,通过沿分度盘的周向依次设置有上料组件、冲孔组件、攻牙组件、倒角组件和下料组件,使得多个部件以分度盘为中心呈辐射状排列,将多种工艺部件集中在同一装置上的同时,有效缩小装置的占地面积,使生产产线布置更加灵活。The utility model discloses a multi-station processing device for heat sinks, which is applied to the processing techniques of punching, tapping and chamfering on heat sinks. A loading assembly, a punching assembly, a tapping assembly, a chamfering assembly and a unloading assembly are sequentially arranged along the circumference of a dividing plate, so that a plurality of components are radially arranged with the dividing plate as the center. While a variety of process components are concentrated on the same device, the floor space of the device is effectively reduced, making the production line layout more flexible.
参见图1,散热片多工位加工装置包括上料组件1、分度盘组件2、打孔组件、上倒角组件、攻牙组件4、下料组件5和下倒角组件6。参见图2,分度盘组件2包括分度盘21和旋转驱动组件22,旋转驱动组件22驱动分度盘21转动,分度盘21上设置有多个固定组件23,固定组件23用于固定物料。上料组件1、打孔组件、上倒角组件、攻牙组件4、下料组件5和下倒角组件6沿分度盘21的周向依次设置,使得上料组件1、打孔组件、上倒角组件、攻牙组件4、下料组件5和下倒角组件6,采用以分度盘21为中心进行辐射状分布,避免沿直线分布导致的占地面积过大,多种工艺部件集中在同一装置上的同时,有效缩小装置的占地面积,使生产产线布置更加灵活。Referring to FIG1 , the multi-station processing device for heat sinks includes a loading component 1, a dividing plate component 2, a punching component, an upper chamfering component, a tapping component 4, a loading component 5, and a lower chamfering component 6. Referring to FIG2 , the dividing plate component 2 includes a dividing plate 21 and a rotating drive component 22, the rotating drive component 22 drives the dividing plate 21 to rotate, and a plurality of fixing components 23 are arranged on the dividing plate 21, and the fixing components 23 are used to fix the material. The loading component 1, the punching component, the upper chamfering component, the tapping component 4, the loading component 5, and the lower chamfering component 6 are arranged in sequence along the circumference of the dividing plate 21, so that the loading component 1, the punching component, the upper chamfering component, the tapping component 4, the loading component 5, and the lower chamfering component 6 are radially distributed with the dividing plate 21 as the center, so as to avoid the excessive occupation area caused by the distribution along the straight line, and while a variety of process components are concentrated on the same device, the occupation area of the device is effectively reduced, so that the production line layout is more flexible.
在本实施例中,分度盘21上对应设置有四组固定组件23,由于固定组件23用于固定待加工的散热片,分度盘21上固定组件23设置的数量与加工工位一一对应。如在本实施例中,上料组件1对应一个上料工位,打孔工艺与上倒角工艺集中于同一个加工部件上实施,因此实施打孔和上倒角工艺的部件对应一个加工工位,本领域技术人员可根据实际生产情况设计打孔组件和上倒角组件是否为一体;攻牙组件4对应一个加工工位,下料组件5对应一个加工工位,然后通过下料组件5进行分度盘21与下倒角组件6之间的物料传递。因此,在本实施例中,分度盘21上的四个固定件分别在上料组件1、打孔上倒角组件3、攻牙组件4和下料组件5之间移动。In this embodiment, four groups of fixed components 23 are correspondingly arranged on the dividing plate 21. Since the fixed components 23 are used to fix the heat sink to be processed, the number of fixed components 23 arranged on the dividing plate 21 corresponds to the processing station. For example, in this embodiment, the loading component 1 corresponds to one loading station, and the punching process and the upper chamfering process are concentrated on the same processing component. Therefore, the component implementing the punching and upper chamfering processes corresponds to one processing station. Those skilled in the art can design whether the punching component and the upper chamfering component are integrated according to the actual production situation; the tapping component 4 corresponds to one processing station, and the unloading component 5 corresponds to one processing station, and then the material transfer between the dividing plate 21 and the lower chamfering component 6 is carried out through the unloading component 5. Therefore, in this embodiment, the four fixings on the dividing plate 21 move between the loading component 1, the punching and upper chamfering component 3, the tapping component 4 and the unloading component 5 respectively.
参见图3,固定组件23包括放置座231、第一推块组件232和第二推块组件233,固定组件23上形成放置位234。在本实施例中,放置位234通过在固定组件23的顶面凸起设置有定位条235而形成,放置位234上凸起设置的定位条235适配散热片的形状,对散热片进行定位,确定散热片在固定组件23的位置。第一推块组件232包括第一推块2321和第一推块驱动装置2322,第一推块驱动装置2322驱动第一推块2321朝向或远离放置位234移动,第二推块组件233包括第二推块2331和第二推块移动驱动装置2332,第二推块移动驱动装置2332驱动第二推块2331朝向或远离放置位234移动,放置位234位于第一推块2321和第二推块之间,第一推块2321的移动方向和第二推块2321的移动方向平行且相反。在本实施例中,第一推块2321和第二推块的形状相同,第一推块2321和第二推块2331分别位于定位条235相对两侧上;当第一推块2321和第二推块2331朝向或远离放置位234移动时,第一推块2321的移动方向和第二推块2331的移动方向平行且相反,进而能够同时夹紧或释放放置位234上的散热片。3 , the fixing assembly 23 includes a placement seat 231, a first push block assembly 232, and a second push block assembly 233. A placement position 234 is formed on the fixing assembly 23. In this embodiment, the placement position 234 is formed by protruding a positioning bar 235 on the top surface of the fixing assembly 23. The positioning bar 235 protruding on the placement position 234 is adapted to the shape of the heat sink, and the heat sink is positioned to determine the position of the heat sink in the fixing assembly 23. The first push block assembly 232 includes a first push block 2321 and a first push block driving device 2322, the first push block driving device 2322 drives the first push block 2321 to move toward or away from the placement position 234, the second push block assembly 233 includes a second push block 2331 and a second push block moving driving device 2332, the second push block moving driving device 2332 drives the second push block 2331 to move toward or away from the placement position 234, the placement position 234 is located between the first push block 2321 and the second push block, the moving direction of the first push block 2321 is parallel and opposite to the moving direction of the second push block 2321. In this embodiment, the first push block 2321 and the second push block have the same shape, and the first push block 2321 and the second push block 2331 are respectively located on opposite sides of the positioning strip 235; when the first push block 2321 and the second push block 2331 move toward or away from the placement position 234, the moving direction of the first push block 2321 and the moving direction of the second push block 2331 are parallel and opposite, thereby being able to clamp or release the heat sink on the placement position 234 at the same time.
在本实施例中,第一推块2321和第二推块2331分别呈长方体。作为另一实施方式,第一推块2321朝向放置位234的第一侧壁上凸起设置有限位块2323,限位块2323与第一侧壁之间形成有限位台阶2324,限位块2323朝向限位台阶2324的第二侧壁上设置有避让斜面2325,避让斜面2325的设置便于对进入限位台阶2324的散热片导向;当物料移动至放置位234上后,第一推块2321与第二推块2331同时朝向放置位234移动,随着第一推块2321和第二推块2331移动,散热片随着避让斜面2325移动后接触限位台阶2324,限位台阶2324对应散热片的直角处,进一步保证散热片在放置位234上的稳固。In this embodiment, the first push block 2321 and the second push block 2331 are rectangular parallelepiped. As another embodiment, the first push block 2321 is provided with a limit block 2323 protruding from the first side wall facing the placement position 234, a limit step 2324 is formed between the limit block 2323 and the first side wall, and a avoidance slope 2325 is provided on the second side wall of the limit block 2323 facing the limit step 2324, and the setting of the avoidance slope 2325 facilitates the guidance of the heat sink entering the limit step 2324; when the material moves to the placement position 234, the first push block 2321 and the second push block 2331 move toward the placement position 234 at the same time, and as the first push block 2321 and the second push block 2331 move, the heat sink contacts the limit step 2324 after the avoidance slope 2325 moves, and the limit step 2324 corresponds to the right angle of the heat sink, further ensuring the stability of the heat sink on the placement position 234.
参见图4和图5,上料组件1包括支撑座11、推块组件12、移动驱动组件13和切割组件14,支撑座11上设置有限位直线轨道111,在本实施例中,限位直线轨道111通过支撑座11的顶面上设置的凹槽112形成;采用凹槽112形成限位直线轨道111,使得轨道内自然形成有内凹的限位结构,使物料更加准确且稳固地沿限位直线轨道111的延伸方向移动。推块组件12位于限位直线轨道111的始端,推块组件12用于驱动未切割的物料移动。推块组件12包括支撑块121、下压组件122和支撑块移动驱动组件123,支撑块121上设置有支撑台阶124,支撑台阶124用于支撑未切割物料。支撑块移动驱动组件123驱动支撑块121沿限位直线轨道111的延伸方向移动,支撑块移动驱动组件123可采用气缸、滑块和滑轨等部件组成。下压组件122设置在支撑台124阶的上方,下压组件122包括下压块1221和下压驱动装置1222,下压驱动装置1222驱动下压块1221朝向支撑块121移动。移动驱动组件13包括第一驱动轮131、第二驱动轮132、两个齿轮133和旋转驱动装置134,限位直线轨道111位于第一驱动轮131和第二驱动轮132之间,两个齿轮133分别与第一驱动轮131和第二驱动轮132一一对应连接,两个齿轮133啮合,旋转驱动装置134驱动其一齿轮133转动,使得旋转驱动装置134驱动其一齿轮133转动时,同时带动两个驱动轮转动。切割组件14包括切割片141、切割片转动组件142和切割片平移组件143,切割片平移组件143驱动切割片141和切割片转动组件142朝向或远离限位直线轨道111移动,切割片141在移动驱动组件13与分度盘21之间移动,切割片141的移动方向与限位直线轨道111的延伸方向相交,切割片转动组件142驱动切割片141转动。在本实施例中,切割片141的移动方向与限位直线轨道111的延伸方向垂直,切割片141呈圆形。在未切割的物料上料时,移动驱动组件13和推块组件12同时驱动未切割的散热片移动,当一定长度的散热片移动至放置位234上,移动驱动组件13中的旋转驱动装置134停止驱动齿轮133转动的同时,下压驱动装置1222驱动下压块1221压紧支撑台阶124上的散热片,散热片的移动停止,然后切割片转动组件142驱动切割片转动,切割片平移组件143驱动切割片转动组件142和切割片141朝向限位直线轨道111移动,转动的切割片141移动至移动驱动组件与分度盘21之间对散热片进行切割,切割完成后,切割片141复位,分度盘21开始转动,将完成上料的切割片移动至下一工位。Referring to Figures 4 and 5, the loading assembly 1 includes a support seat 11, a push block assembly 12, a moving drive assembly 13 and a cutting assembly 14. A limited linear track 111 is provided on the support seat 11. In the present embodiment, the limited linear track 111 is formed by a groove 112 provided on the top surface of the support seat 11. The groove 112 is used to form the limited linear track 111, so that a concave limiting structure is naturally formed in the track, so that the material can move more accurately and stably along the extension direction of the limited linear track 111. The push block assembly 12 is located at the beginning of the limited linear track 111, and the push block assembly 12 is used to drive the uncut material to move. The push block assembly 12 includes a support block 121, a pressing assembly 122 and a support block moving drive assembly 123. A support step 124 is provided on the support block 121, and the support step 124 is used to support the uncut material. The support block moving driving assembly 123 drives the support block 121 to move along the extension direction of the limiting linear track 111. The support block moving driving assembly 123 can be composed of components such as a cylinder, a slider and a slide rail. The pressing assembly 122 is arranged above the support platform 124 step. The pressing assembly 122 includes a pressing block 1221 and a pressing driving device 1222. The pressing driving device 1222 drives the pressing block 1221 to move toward the support block 121. The moving driving assembly 13 includes a first driving wheel 131, a second driving wheel 132, two gears 133 and a rotating driving device 134. The limiting linear track 111 is located between the first driving wheel 131 and the second driving wheel 132. The two gears 133 are connected to the first driving wheel 131 and the second driving wheel 132 in a one-to-one correspondence. The two gears 133 are meshed. The rotating driving device 134 drives one of the gears 133 to rotate, so that when the rotating driving device 134 drives one of the gears 133 to rotate, the two driving wheels are driven to rotate at the same time. The cutting assembly 14 includes a cutting blade 141, a cutting blade rotating assembly 142, and a cutting blade translation assembly 143. The cutting blade translation assembly 143 drives the cutting blade 141 and the cutting blade rotating assembly 142 to move toward or away from the limiting linear track 111. The cutting blade 141 moves between the moving drive assembly 13 and the indexing plate 21. The moving direction of the cutting blade 141 intersects with the extension direction of the limiting linear track 111. The cutting blade rotating assembly 142 drives the cutting blade 141 to rotate. In this embodiment, the moving direction of the cutting blade 141 is perpendicular to the extension direction of the limiting linear track 111, and the cutting blade 141 is circular. When uncut materials are loaded, the mobile drive assembly 13 and the push block assembly 12 simultaneously drive the uncut heat sink to move. When a certain length of the heat sink moves to the placement position 234, the rotating drive device 134 in the mobile drive assembly 13 stops the driving gear 133 from rotating. At the same time, the downward pressure drive device 1222 drives the downward pressure block 1221 to press the heat sink on the supporting step 124. The movement of the heat sink stops, and then the cutting blade rotating assembly 142 drives the cutting blade to rotate. The cutting blade translation assembly 143 drives the cutting blade rotating assembly 142 and the cutting blade 141 to move toward the limiting linear track 111. The rotating cutting blade 141 moves between the mobile drive assembly and the dividing plate 21 to cut the heat sink. After the cutting is completed, the cutting blade 141 is reset, and the dividing plate 21 starts to rotate to move the cutting blade that has completed loading to the next station.
冲孔组件、上倒角组件和攻牙组件4的结构相似,分别包括作业工件和移动驱动组件,作业工件为实现工艺效果的部件,如专门用于冲孔的钻头或专用用于攻牙的钻头,移动驱动组件采用丝杆、电机和滑轨等结构组件,驱动作业工件沿水平方向和竖直方向移动,便于驱动作业工件移动至工位进行作业。在本实施例中,冲孔组件与上倒角组件合为一体,即一个作业工件能够实现冲孔和上倒角两种工艺。冲孔上倒角组件3包括冲孔上倒角工件31和上倒角工件移动驱动组件32,上倒角工件移动驱动组件32驱动冲孔上倒角工件31朝向或远离分度盘21移动,冲孔上倒角工件31位于分度盘21的上方。在本实施例中,完成上料的散热片通过分度盘21依次移动至冲孔上倒角组件3、攻牙组件4和下料组件5处。The structures of the punching assembly, the upper chamfering assembly and the tapping assembly 4 are similar, and they respectively include a workpiece and a moving drive assembly. The workpiece is a component for achieving the process effect, such as a drill bit specifically used for punching or a drill bit specifically used for tapping. The moving drive assembly uses structural components such as a screw, a motor and a slide rail to drive the workpiece to move in the horizontal and vertical directions, so as to facilitate driving the workpiece to move to the work station for operation. In this embodiment, the punching assembly and the upper chamfering assembly are integrated into one, that is, one workpiece can realize two processes of punching and upper chamfering. The punching upper chamfering assembly 3 includes a punching upper chamfering workpiece 31 and an upper chamfering workpiece moving drive assembly 32. The upper chamfering workpiece moving drive assembly 32 drives the punching upper chamfering workpiece 31 to move toward or away from the dividing plate 21, and the punching upper chamfering workpiece 31 is located above the dividing plate 21. In this embodiment, the heat sink that has completed the loading is moved to the punching upper chamfering assembly 3, the tapping assembly 4 and the unloading assembly 5 in sequence through the dividing plate 21.
参见图6,下料组件5包括下料夹51和下料夹移动驱动组件52,下料夹移动驱动组件52驱动下料夹51在分度盘21与下倒角组件6之间移动。在本实施例中,下料夹移动驱动组件52包括丝杆、电机和滑轨等部件组成的结构驱动下料夹51沿水平方向和竖直方向移动,使得下料夹51能够在分度盘21与下倒角组件6之间移动。在本实施例中,下料夹51包括第一夹块511、第二夹块512和双向气缸513,双向气缸513驱动第一夹块511和第二夹块512朝向或远离彼此移动,实现下料夹51的抓取和释放,第一夹块511与第二夹块512在朝向彼此的侧壁上分别设置有夹块台阶514,第一夹块511的夹块台阶514与第二夹块511的夹块台阶514相对设置,当第一夹块511和第二夹块511夹紧散热片时,夹块台阶514的设置增大夹块与物料之间的接触面积,提高夹料时的稳固性。6 , the blanking assembly 5 includes a blanking clamp 51 and a blanking clamp moving driving assembly 52, and the blanking clamp moving driving assembly 52 drives the blanking clamp 51 to move between the indexing plate 21 and the lower chamfering assembly 6. In this embodiment, the blanking clamp moving driving assembly 52 includes a structure composed of a screw rod, a motor, and a slide rail to drive the blanking clamp 51 to move in the horizontal direction and the vertical direction, so that the blanking clamp 51 can move between the indexing plate 21 and the lower chamfering assembly 6. In this embodiment, the blanking clamp 51 includes a first clamp block 511, a second clamp block 512 and a bidirectional cylinder 513. The bidirectional cylinder 513 drives the first clamp block 511 and the second clamp block 512 to move toward or away from each other to achieve the grabbing and releasing of the blanking clamp 51. The first clamp block 511 and the second clamp block 512 are respectively provided with clamp block steps 514 on the side walls facing each other. The clamp block step 514 of the first clamp block 511 is arranged opposite to the clamp block step 514 of the second clamp block 511. When the first clamp block 511 and the second clamp block 511 clamp the heat sink, the setting of the clamp block step 514 increases the contact area between the clamp blocks and the material, thereby improving the stability when clamping the material.
下倒角组件6包括下倒角工件61和固定座62,下倒角工件61设置在固定座62上,下倒角工件61工作时的移动方向为竖直向上。在本实施例中,下倒角工件61是固定在固定座62上,无需移动驱动组件驱动下倒角工件61移动,通过下料组件5实现散热片在分度盘21与下倒角组件6之间移动,并且在进行下倒角工艺时,通过下料夹51夹紧散热片以便进行下倒角工艺。The lower chamfering assembly 6 includes a lower chamfering workpiece 61 and a fixing seat 62. The lower chamfering workpiece 61 is arranged on the fixing seat 62. The moving direction of the lower chamfering workpiece 61 during operation is vertically upward. In this embodiment, the lower chamfering workpiece 61 is fixed on the fixing seat 62. There is no need to move the driving assembly to drive the lower chamfering workpiece 61 to move. The heat sink is moved between the indexing plate 21 and the lower chamfering assembly 6 by the blanking assembly 5. When the lower chamfering process is performed, the heat sink is clamped by the blanking clamp 51 to perform the lower chamfering process.
在本实用新型的散热片多工位加工装置中,将上料组件1、执行各工艺的冲孔组件、上倒角组件、攻牙组件4、下料组件5和下倒角组件6沿分度盘21的周向设置,使得各部件不再以直线形式排列,而是采用以分度盘21为中心进行辐射状分布,在实现将执行各工艺集中在同一装置上的同时,有效减小装置的占地面积,使生产产线设计更加灵活。上料组件1上料时,人工将未切割的物料放置在限位直线轨道111上,通过推块组件12和移动驱动组件13驱动未切割物料朝向分度盘21移动,待分度盘21上的固定组件23上已上料一定长度的物料后,停止驱动物料移动,转动的切割片141移动至分度盘21与上料组件1之间,对物料进行切割,完成后复位,实现物料的自动化上料;分度盘组件2将物料传动至各工艺部件处,实现物料传递的自动化,各工艺部件分别依次执行其对应的工艺,当物料移动至下料组件5处时,下料组件5的下料夹51将固定组件23上的物料夹起,下料夹51驱动物料移动至下倒角组件6处进行下倒角工艺,下倒角工艺完成后,下料夹51将物料移动至下料收集箱63处,完成自动下料,装置上述工作流程,上料组件1自动驱动物料移动并切割上料,分度盘组件2实现物料的传递,各工艺部件实现工艺实施的自动,下料组件5实现物料的自动化下料,使得该装置实现上料、物料传递和下料的自动化,有效提高工作效率。在本实施例中,在冲孔上倒角组件3、攻牙组件4和下倒角组件6处可设置有喷水组件,对加工中的散热片进行降温,在下倒角组件6旁设置一个漏网架64,下料组件5将完成全部工艺的散热片放置在漏网架64上,将散热片上的水分晾干后装货,晾干后可以通过人工将散热片收集到下料收集箱63内。In the heat sink multi-station processing device of the present invention, the loading component 1, the punching component for executing each process, the upper chamfering component, the tapping component 4, the unloading component 5 and the lower chamfering component 6 are arranged along the circumference of the dividing plate 21, so that the components are no longer arranged in a straight line, but are radially distributed with the dividing plate 21 as the center. While concentrating the execution of each process on the same device, the floor space of the device is effectively reduced, making the production line design more flexible. When the loading component 1 is loading, the uncut material is manually placed on the limiting linear track 111, and the uncut material is driven to move toward the indexing plate 21 through the push block component 12 and the mobile drive component 13. After a certain length of material has been loaded on the fixed component 23 on the indexing plate 21, the driving of the material movement is stopped, and the rotating cutting blade 141 moves to between the indexing plate 21 and the loading component 1 to cut the material, and resets after completion to realize the automatic loading of the material; the indexing plate component 2 transmits the material to each process component to realize the automation of material transfer, and each process component executes its corresponding process in turn. When the material moves to the unloading component 5, the unloading clamp 51 of the unloading component 5 clamps the material on the fixed component 23, and the unloading clamp 51 drives the material to move to the lower chamfering component 6 for the lower chamfering process. After the lower chamfering process is completed, the unloading clamp 51 moves the material to the unloading collection box 63 to complete automatic unloading. The above-mentioned working process of the device is carried out. The loading component 1 automatically drives the material to move and cut the loading material, the dividing plate component 2 realizes the transfer of the material, and each process component realizes the automation of the process implementation. The unloading component 5 realizes the automatic unloading of the material, so that the device can realize the automation of loading, material transfer and unloading, and effectively improve the work efficiency. In this embodiment, water spraying components can be provided at the punching upper chamfering component 3, the tapping component 4 and the lower chamfering component 6 to cool the heat sink being processed. A mesh rack 64 is provided next to the lower chamfering component 6. The unloading component 5 places the heat sink that has completed all the processes on the mesh rack 64, and the moisture on the heat sink is dried before loading. After drying, the heat sink can be manually collected into the unloading collection box 63.
最后需要强调的是,以上仅为本实用新型的优选实施例,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种变化和更改,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be emphasized that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
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| CN120533485A (en) * | 2025-06-21 | 2025-08-26 | 浙江科熊智能科技有限公司 | A multi-station automated equipment for the processing and assembly of handle heads |
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| CN120533485A (en) * | 2025-06-21 | 2025-08-26 | 浙江科熊智能科技有限公司 | A multi-station automated equipment for the processing and assembly of handle heads |
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