CN221966947U - Gear Shaping Machine Hydraulic Tooling - Google Patents
Gear Shaping Machine Hydraulic Tooling Download PDFInfo
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Abstract
本实用新型公开了插齿机油压工装,涉及插齿机技术领域,包括安装机构,所述安装机构的表面固定连接有滑动杆,所述滑动杆的顶部固定连接有固定环,所述固定环的顶部固定连接有电机二,所述电机二转轴的底部固定连接有螺纹杆,所述螺纹杆中部的表面螺纹连接有调节环,所述调节环的内壁固定连接有夹持机构,所述安装机构的顶部固定连接有除尘机构。本实用新型通过夹持机构的设置,在对工件进行夹持时,通过液压缸推动夹板对工件进行夹持,夹持力度更大,同时当对不同规格的工件进行夹持时,启动液压缸一后启动液压缸二,使液压缸二推动加强杆对工件进行夹持,增大夹板与工件之间的接触面积,使其夹持效果更好。
The utility model discloses a gear shaping machine hydraulic tooling, which relates to the technical field of gear shaping machines, including a mounting mechanism, a sliding rod is fixedly connected to the surface of the mounting mechanism, a fixing ring is fixedly connected to the top of the sliding rod, a motor 2 is fixedly connected to the top of the fixing ring, a threaded rod is fixedly connected to the bottom of the motor 2 rotating shaft, an adjusting ring is threadedly connected to the surface of the middle part of the threaded rod, a clamping mechanism is fixedly connected to the inner wall of the adjusting ring, and a dust removal mechanism is fixedly connected to the top of the mounting mechanism. The utility model uses the setting of the clamping mechanism to clamp the workpiece by pushing the clamping plate through the hydraulic cylinder to clamp the workpiece, and the clamping force is greater. At the same time, when clamping workpieces of different specifications, the hydraulic cylinder 1 is started and then the hydraulic cylinder 2 is started, so that the hydraulic cylinder 2 pushes the reinforcing rod to clamp the workpiece, thereby increasing the contact area between the clamping plate and the workpiece, and achieving a better clamping effect.
Description
技术领域Technical Field
本实用新型涉及插齿机技术领域,具体涉及插齿机油压工装。The utility model relates to the technical field of gear shaping machines, in particular to an oil pressure tooling for gear shaping machines.
背景技术Background Art
插齿机,是一种金属切削机床,是使用插齿刀按展成法加工内,外直齿和斜齿圆柱齿轮以及其它齿形件的齿轮加工机床,插齿机分立式和卧式两种,前者使用最普遍。立式插齿机又有刀具让刀和工件让刀两种形式。高速和大型插齿机用刀具让刀中小型插齿机一般用工件让刀。在立式插齿机上,插齿刀装在刀具主轴上,同时作旋转运动和上下往复插削运动,工件装在工作台上,作旋转运动,工作台可横向移动实现径向切入运动。刀具回程时,刀架向后稍作摆动实现让刀运动或工作台作让刀运动,在插齿机对齿轮进行加工时,需使用油压工装对工件进行夹持固定。Gear shaping machine is a metal cutting machine tool. It is a gear processing machine tool that uses gear shaping cutters to process internal and external spur and helical cylindrical gears and other toothed parts according to the development method. Gear shaping machines are divided into vertical and horizontal types, and the former is the most commonly used. Vertical gear shaping machines have two forms: tool letting go and workpiece letting go. High-speed and large gear shaping machines use tool letting go, while small and medium-sized gear shaping machines generally use workpiece letting go. On the vertical gear shaping machine, the gear shaping cutter is installed on the tool spindle, and it performs rotational motion and up and down reciprocating cutting motion at the same time. The workpiece is installed on the worktable and performs rotational motion. The worktable can move horizontally to achieve radial cutting motion. When the tool returns, the tool holder swings slightly backward to achieve tool letting go or the worktable makes tool letting go. When the gear shaping machine processes the gear, a hydraulic tooling is required to clamp and fix the workpiece.
例如公开号为CN219004834U中国专利公开了一种插齿机用工装夹具,包括底座,所述底座上端前后左右对称固定设有固定组件,所述底座中间位置设有升降组件,所述升降组件上端固定设有工作台,该结构设计方便调节工作台的高度,从而方便固定不同高度的工件,且适用于固定不同尺寸的工件。For example, Chinese patent publication number CN219004834U discloses a tooling fixture for a gear shaping machine, including a base, a fixing component is symmetrically fixed to the upper end of the base in front, back, left and right directions, a lifting component is provided in the middle of the base, and a workbench is fixed to the upper end of the lifting component. This structural design facilitates the adjustment of the height of the workbench, thereby facilitating the fixing of workpieces of different heights, and is suitable for fixing workpieces of different sizes.
上述示例虽可实现对不同尺寸的工件进行夹持,但在对工件夹持时,需手动推动推杆靠近工件后再固定,而人手部力量相较于插齿机加工工件时的力度较小,导致手动夹持固定后的工件在加工时,扔会晃动,同时对不同尺寸的工件进行加工时,工件表面不与夹板完全契合,导致夹板与工件之间接触面积很小,加工时,工件易晃动,同时加工时产生的金属碎屑在加工台表面积累,导致后续加工时,为避免影响夹持效果,还需人工手动清理金属碎屑,存在一定使用不便。Although the above example can clamp workpieces of different sizes, when clamping the workpiece, it is necessary to manually push the push rod close to the workpiece and then fix it. The human hand strength is smaller than the strength of the gear shaping machine when processing the workpiece, resulting in the workpiece after manual clamping still shaking during processing. At the same time, when processing workpieces of different sizes, the surface of the workpiece does not completely fit with the clamping plate, resulting in a very small contact area between the clamping plate and the workpiece. During processing, the workpiece is easy to shake. At the same time, metal debris generated during processing accumulates on the surface of the processing table, resulting in the need to manually clean the metal debris during subsequent processing to avoid affecting the clamping effect, which is inconvenient to use.
实用新型内容Utility Model Content
本实用新型提供插齿机油压工装,以解决上述背景技术中提出的问题。The utility model provides an oil pressure tooling for a gear shaping machine to solve the problems raised in the above background technology.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the utility model is:
插齿机油压工装,包括安装机构,所述安装机构的表面固定连接有滑动杆,所述滑动杆的顶部固定连接有固定环,所述固定环的顶部固定连接有电机二,所述电机二转轴的底部固定连接有螺纹杆,所述螺纹杆中部的表面螺纹连接有调节环,所述调节环的内壁固定连接有夹持机构,所述安装机构的顶部固定连接有除尘机构。The gear shaping machine oil pressure tooling comprises a mounting mechanism, a sliding rod is fixedly connected to the surface of the mounting mechanism, a fixing ring is fixedly connected to the top of the sliding rod, a motor 2 is fixedly connected to the top of the fixing ring, a threaded rod is fixedly connected to the bottom of the motor 2 rotating shaft, an adjusting ring is threadedly connected to the surface of the middle part of the threaded rod, a clamping mechanism is fixedly connected to the inner wall of the adjusting ring, and a dust removal mechanism is fixedly connected to the top of the mounting mechanism.
本实用新型技术方案的进一步改进在于:所述安装机构包括底板,所述底板的内部螺纹连接有固定螺丝,所述底板顶部的中部固定连接有电机一,所述电机一转轴的顶部固定连接有转动盘,所述底板的顶部固定连接有转动板,所述转动板的上端与转动盘的内部转动连接。A further improvement of the technical solution of the utility model is that: the mounting mechanism includes a base plate, the internal thread of the base plate is connected with a fixing screw, the middle part of the top of the base plate is fixedly connected with a motor 1, the top of the motor 1 shaft is fixedly connected with a rotating disk, the top of the base plate is fixedly connected with a rotating plate, and the upper end of the rotating plate is rotatably connected to the inside of the rotating disk.
本实用新型技术方案的进一步改进在于:所述夹持机构包括固定块,所述固定块的一侧固定连接有液压缸一,所述液压缸一的输出端固定连接有固定板,所述固定板远离液压缸一的一侧固定连接有固定柱,所述固定柱远离固定板的一端固定连接有夹板。A further improvement of the technical solution of the utility model is that the clamping mechanism includes a fixed block, one side of the fixed block is fixedly connected to a hydraulic cylinder 1, the output end of the hydraulic cylinder 1 is fixedly connected to a fixed plate, the side of the fixed plate away from the hydraulic cylinder 1 is fixedly connected to a fixed column, and the end of the fixed column away from the fixed plate is fixedly connected to a clamp.
本实用新型技术方案的进一步改进在于:所述固定板的一侧固定连接有液压缸二,所述液压缸二的一端固定连接有加强杆,所述加强杆的表面与夹板的内部搭接。A further improvement of the technical solution of the utility model is that: one side of the fixed plate is fixedly connected to a second hydraulic cylinder, one end of the second hydraulic cylinder is fixedly connected to a reinforcing rod, and the surface of the reinforcing rod overlaps the inside of the clamping plate.
本实用新型技术方案的进一步改进在于:所述除尘机构包括升降杆,所述升降杆的底部与转动盘的顶部固定连接,所述升降杆的顶部固定连接有加工台,所述加工台顶部的一侧固定连接有吹风口。A further improvement of the technical solution of the utility model is that the dust removal mechanism includes a lifting rod, the bottom of the lifting rod is fixedly connected to the top of the rotating disk, the top of the lifting rod is fixedly connected to a processing table, and one side of the top of the processing table is fixedly connected to an air outlet.
本实用新型技术方案的进一步改进在于:所述吹风口内腔的一侧固定连接有吹风管,所述吹风管的一端固定连接有鼓风机,所述鼓风机的底部与转动盘的顶部固定连接。A further improvement of the technical solution of the utility model is that: a blowing pipe is fixedly connected to one side of the inner cavity of the blowing port, a blower is fixedly connected to one end of the blowing pipe, and the bottom of the blower is fixedly connected to the top of the rotating disk.
由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
本实用新型提供插齿机油压工装,通过夹持机构的设置,在对工件进行夹持时,通过液压缸推动夹板对工件进行夹持,夹持力度更大,同时当对不同规格的工件进行夹持时,启动液压缸一后启动液压缸二,使液压缸二推动加强杆对工件进行夹持,增大夹板与工件之间的接触面积,使其夹持效果更好,同时鼓风机的设置,在加工完成后,通过吹风口将加工台表面的金属碎屑吹走,无需人工清理,使其更便于使用。The utility model provides an oil pressure tooling for a gear shaping machine. Through the setting of a clamping mechanism, when clamping a workpiece, a clamping plate is pushed by a hydraulic cylinder to clamp the workpiece, and the clamping force is greater. At the same time, when clamping workpieces of different specifications, hydraulic cylinder one is started and then hydraulic cylinder two is started, so that hydraulic cylinder two pushes a reinforcing rod to clamp the workpiece, thereby increasing the contact area between the clamping plate and the workpiece and achieving a better clamping effect. At the same time, the setting of the blower can blow away metal debris on the surface of the processing table through the air outlet after processing is completed, without the need for manual cleaning, making it more convenient to use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的主视结构示意图;FIG1 is a schematic diagram of the main structure of the utility model;
图2为本实用新型的除尘机构结构示意图;FIG2 is a schematic diagram of the structure of the dust removal mechanism of the present utility model;
图3为本实用新型的夹持机构结构示意图;FIG3 is a schematic diagram of the structure of the clamping mechanism of the present invention;
图4为本实用新型的安装机构剖视结构示意图。FIG4 is a schematic cross-sectional view of the mounting mechanism of the present invention.
图中:1、安装机构;11、底板;12、固定螺丝;13、电机一;14、转动盘;15、转动板;2、滑动杆;3、固定环;4、电机二;5、螺纹杆;6、调节环;7、夹持机构;71,固定块;72、液压缸一;73、固定板;74、固定柱;75、夹板;76、液压缸二;77、加强杆;8、除尘机构;81、升降杆;82、加工台;83、吹风口;84、吹风管;85、鼓风机。In the figure: 1. mounting mechanism; 11. bottom plate; 12. fixing screw; 13. motor 1; 14. rotating disk; 15. rotating plate; 2. sliding rod; 3. fixing ring; 4. motor 2; 5. threaded rod; 6. adjusting ring; 7. clamping mechanism; 71. fixing block; 72. hydraulic cylinder 1; 73. fixing plate; 74. fixing column; 75. clamping plate; 76. hydraulic cylinder 2; 77. reinforcing rod; 8. dust removal mechanism; 81. lifting rod; 82. processing table; 83. blowing port; 84. blowing pipe; 85. blower.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本实用新型做进一步详细说明:The present invention is further described in detail below in conjunction with the embodiments:
实施例1Example 1
如图1-4所示,本实用新型提供了插齿机油压工装,包括安装机构1,安装机构1的表面固定连接有滑动杆2,滑动杆2的顶部固定连接有固定环3,固定环3的顶部固定连接有电机二4,电机二4转轴的底部固定连接有螺纹杆5,螺纹杆5中部的表面螺纹连接有调节环6,调节环6的内壁固定连接有夹持机构7,安装机构1的顶部固定连接有除尘机构8。As shown in Figures 1-4, the utility model provides an oil pressure tooling for a gear shaping machine, including a mounting mechanism 1, a sliding rod 2 is fixedly connected to the surface of the mounting mechanism 1, a fixing ring 3 is fixedly connected to the top of the sliding rod 2, a motor 4 is fixedly connected to the top of the fixing ring 3, a threaded rod 5 is fixedly connected to the bottom of the rotating shaft of the motor 4, an adjusting ring 6 is threadedly connected to the surface of the middle part of the threaded rod 5, a clamping mechanism 7 is fixedly connected to the inner wall of the adjusting ring 6, and a dust removal mechanism 8 is fixedly connected to the top of the mounting mechanism 1.
在本实施例中,通过在插齿机对工件进行加工时,首先通过固定螺丝12,将油压工装安装至插齿机内,随后根据工件的高度,启动电机二4,在电机二4的作用下,螺纹杆5转动对调节环6的高度进行调节,调节至合适的位置后,启动液压缸一72,对工件进行夹持。In this embodiment, when the gear shaping machine processes the workpiece, the hydraulic tooling is first installed in the gear shaping machine through the fixing screw 12, and then the motor 2 4 is started according to the height of the workpiece. Under the action of the motor 2 4, the threaded rod 5 rotates to adjust the height of the adjusting ring 6. After adjusting to the appropriate position, the hydraulic cylinder 1 72 is started to clamp the workpiece.
实施例2Example 2
如图1-4所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,安装机构1包括底板11,底板11的内部螺纹连接有固定螺丝12,底板11顶部的中部固定连接有电机一13,电机一13转轴的顶部固定连接有转动盘14,底板11的顶部固定连接有转动板15,转动板15的上端与转动盘14的内部转动连接,夹持机构7包括固定块71,固定块71的一侧固定连接有液压缸一72,液压缸一72的输出端固定连接有固定板73,固定板73远离液压缸一72的一侧固定连接有固定柱74,固定柱74远离固定板73的一端固定连接有夹板75。As shown in Figures 1-4, on the basis of Example 1, the utility model provides a technical solution: preferably, the mounting mechanism 1 includes a base plate 11, the internal thread of the base plate 11 is connected with a fixing screw 12, the middle part of the top of the base plate 11 is fixedly connected with a motor 13, the top of the rotating shaft of the motor 13 is fixedly connected with a rotating disk 14, the top of the base plate 11 is fixedly connected with a rotating plate 15, the upper end of the rotating plate 15 is rotatably connected to the inside of the rotating disk 14, the clamping mechanism 7 includes a fixed block 71, one side of the fixed block 71 is fixedly connected with a hydraulic cylinder 72, the output end of the hydraulic cylinder 72 is fixedly connected with a fixed plate 73, the side of the fixed plate 73 away from the hydraulic cylinder 72 is fixedly connected with a fixed column 74, and the end of the fixed column 74 away from the fixed plate 73 is fixedly connected with a clamping plate 75.
在本实施例中,通过在液压缸一72的作用下,使夹板75对工件进行夹持固定,随后进行加工,当对不同规格的工件进行夹持时,启动液压缸一72后再次启动液压缸二76,使液压缸二76推动加强杆77对工件再次夹持,增大工件与夹板75之间的接触面积,使其夹持效果更好。In this embodiment, the clamping plate 75 is used to clamp and fix the workpiece under the action of hydraulic cylinder 1 72, and then processing is performed. When clamping workpieces of different specifications, hydraulic cylinder 1 72 is started and then hydraulic cylinder 2 76 is started again, so that hydraulic cylinder 2 76 pushes the reinforcing rod 77 to clamp the workpiece again, thereby increasing the contact area between the workpiece and the clamping plate 75 and achieving a better clamping effect.
实施例3Example 3
如图1-4所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,固定板73的一侧固定连接有液压缸二76,液压缸二76的一端固定连接有加强杆77,加强杆77的表面与夹板75的内部搭接,除尘机构8包括升降杆81,升降杆81的底部与转动盘14的顶部固定连接,升降杆81的顶部固定连接有加工台82,加工台82顶部的一侧固定连接有吹风口83,吹风口83内腔的一侧固定连接有吹风管84,吹风管84的一端固定连接有鼓风机85,鼓风机85的底部与转动盘14的顶部固定连接。As shown in Figures 1-4, on the basis of Example 1, the utility model provides a technical solution: preferably, one side of the fixed plate 73 is fixedly connected to a hydraulic cylinder 2 76, one end of the hydraulic cylinder 2 76 is fixedly connected to a reinforcing rod 77, the surface of the reinforcing rod 77 overlaps the inside of the splint 75, the dust removal mechanism 8 includes a lifting rod 81, the bottom of the lifting rod 81 is fixedly connected to the top of the rotating disk 14, the top of the lifting rod 81 is fixedly connected to a processing table 82, one side of the top of the processing table 82 is fixedly connected to a blowing port 83, one side of the inner cavity of the blowing port 83 is fixedly connected to a blowing pipe 84, one end of the blowing pipe 84 is fixedly connected to a blower 85, and the bottom of the blower 85 is fixedly connected to the top of the rotating disk 14.
在本实施例中,通过鼓风机85,在鼓风机85的作用下,使外界空气从鼓风机85沿吹风管84进入吹风口83内,对加工台82表面掉落的金属碎屑进行吹除,使其无需人工清理,同时电机一13的设置,转动盘14可沿转动板15进行转动,对工件的角度进行调节,使其更便于使用。In this embodiment, through the blower 85, under the action of the blower 85, the outside air enters the blowing port 83 from the blower 85 along the blowing pipe 84, and the metal debris dropped from the surface of the processing table 82 is blown away, so that there is no need for manual cleaning. At the same time, the setting of the motor 13 allows the rotating disk 14 to rotate along the rotating plate 15 to adjust the angle of the workpiece, making it more convenient to use.
下面具体说一下该插齿机油压工装的工作原理。The following is a detailed description of the working principle of the gear shaping machine hydraulic tooling.
如图1-4所示,在插齿机对工件进行加工时,首先通过固定螺丝12,将油压工装安装至插齿机内,随后根据工件的高度,启动电机二4,在电机二4的作用下,螺纹杆5转动对调节环6的高度进行调节,调节至合适的位置后,启动液压缸一72,在液压缸一72的作用下,使夹板75对工件进行夹持固定,随后进行加工,当对不同规格的工件进行夹持时,启动液压缸一72后再次启动液压缸二76,使液压缸二76推动加强杆77对工件再次夹持,增大工件与夹板75之间的接触面积,使其夹持效果更好,加工完成后,启动鼓风机85,在鼓风机85的作用下,使外界空气从鼓风机85沿吹风管84进入吹风口83内,对加工台82表面掉落的金属碎屑进行吹除,使其无需人工清理,同时电机一13的设置,转动盘14可沿转动板15进行转动,对工件的角度进行调节,使其更便于使用。As shown in Fig. 1-4, when the gear shaping machine processes the workpiece, firstly, the hydraulic tooling is installed in the gear shaping machine by fixing the screw 12, and then the motor 2 4 is started according to the height of the workpiece. Under the action of the motor 2 4, the threaded rod 5 rotates to adjust the height of the adjusting ring 6. After adjusting to the appropriate position, the hydraulic cylinder 1 72 is started. Under the action of the hydraulic cylinder 1 72, the clamping plate 75 clamps and fixes the workpiece, and then the processing is carried out. When clamping workpieces of different specifications, the hydraulic cylinder 1 72 is started and the hydraulic cylinder 2 7 is started again. 6, so that the hydraulic cylinder 2 76 pushes the reinforcing rod 77 to clamp the workpiece again, increasing the contact area between the workpiece and the clamping plate 75, so that the clamping effect is better. After the processing is completed, the blower 85 is started. Under the action of the blower 85, the outside air enters the blowing port 83 from the blower 85 along the blowing pipe 84, and the metal debris dropped from the surface of the processing table 82 is blown away, so that there is no need for manual cleaning. At the same time, the setting of the motor 13, the rotating disk 14 can rotate along the rotating plate 15 to adjust the angle of the workpiece, making it more convenient to use.
上文一般性的对本实用新型做了详尽的描述,但在本实用新型基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本实用新型思想精神的修改或改进,均在本实用新型的保护范围之内。The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323506513.3U CN221966947U (en) | 2023-12-21 | 2023-12-21 | Gear Shaping Machine Hydraulic Tooling |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323506513.3U CN221966947U (en) | 2023-12-21 | 2023-12-21 | Gear Shaping Machine Hydraulic Tooling |
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Denomination of utility model: Gear hobbing machine hydraulic fixture Granted publication date: 20241108 Pledgee: Zhuhai Branch of China Construction Bank Co.,Ltd. Pledgor: ZHUHAI RUIXIN PRECISION TECHNOLOGY Co.,Ltd. Registration number: Y2025980013294 |
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