CN221965351U - A chemical heating reactor - Google Patents
A chemical heating reactor Download PDFInfo
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- CN221965351U CN221965351U CN202420407146.7U CN202420407146U CN221965351U CN 221965351 U CN221965351 U CN 221965351U CN 202420407146 U CN202420407146 U CN 202420407146U CN 221965351 U CN221965351 U CN 221965351U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 40
- 239000000126 substance Substances 0.000 title claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 57
- 238000006243 chemical reaction Methods 0.000 claims abstract description 16
- 238000005485 electric heating Methods 0.000 claims description 16
- 239000011229 interlayer Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 21
- 238000012824 chemical production Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 17
- 239000002994 raw material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
Description
技术领域Technical Field
本实用新型涉及反应釜技术领域,具体为一种化工加热反应釜。The utility model relates to the technical field of reaction kettles, in particular to a chemical heating reaction kettle.
背景技术Background Art
反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能,反应釜广泛应用于石油、化工、橡胶、农药、染料、医药和食品等领域。A reactor is broadly understood as a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are achieved. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicines and food.
申请号为201921522571.X的中国实用新型专利中提出了一种化工用预加热反应釜,包括主体、底座和进料口,进料口的内部嵌入设置转轴,进料口的内部顶部设置为进料腔,进料腔的内部居中位置设置分料块,进料腔的内侧底面设置料口,料口位于分料块一侧设置,分料块的底端固定连接管套,管套套接在转轴外侧,管套的内侧设置第一加热丝,管套的外侧固定设置送料板,送料板的外侧边缘固定设置凸起条,通过第二加热丝和第一加热丝,达到在将物料进行输送的过程中对其进行预热处理,保证生产的连续化进行,利于生产效率的提高,通过限位腔,达到对第二加热丝进行限位固定的效果,同时达到大限度的对温度进行保存,有利于对物料的加热。A Chinese utility model patent with application number 201921522571.X proposes a preheating reactor for chemical industry, including a main body, a base and a feed port, a rotating shaft is embedded inside the feed port, the inner top of the feed port is set as a feed chamber, a dividing block is set at the center of the feed chamber, a feed port is set on the inner bottom surface of the feed chamber, and the feed port is set on one side of the dividing block. The bottom end of the dividing block is fixedly connected to a pipe sleeve, and the pipe sleeve is sleeved on the outside of the rotating shaft. A first heating wire is set on the inner side of the pipe sleeve, and a feeding plate is fixedly set on the outside of the pipe sleeve. A raised strip is fixedly set on the outer edge of the feeding plate. Through the second heating wire and the first heating wire, the material can be preheated during the transportation process, so as to ensure the continuous production and improve the production efficiency. Through the limiting cavity, the second heating wire can be limited and fixed, and the temperature can be preserved to the greatest extent, which is beneficial to the heating of the material.
上述装置在经过改进后,通过设置的第二加热丝和第一加热丝,达到在将物料进行输送的过程中对其进行预热处理,保证生产的连续化进行,利于生产效率的提高,但是在送料板螺旋向下将物料输入主体内部时,存在物料分散不均匀的问题,从而预热效果不均匀,影响化工生产效率,为此,我们提出了一种化工加热反应釜。After being improved, the above device achieves preheating treatment of the material during the transportation process by setting up the second heating wire and the first heating wire, ensuring the continuous production and improving the production efficiency. However, when the feeding plate spirally inputs the material into the main body downward, there is a problem of uneven material dispersion, resulting in uneven preheating effect, which affects the chemical production efficiency. For this reason, we propose a chemical heating reactor.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种化工加热反应釜,解决了上述背景技术中提出的问题。In view of the deficiencies in the prior art, the utility model provides a chemical heating reaction kettle, which solves the problems raised in the above background technology.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种化工加热反应釜,包括釜体,所述釜体的一端固定连接有加料口,所述釜体的顶部固定连接有安装架,所述安装架的顶部固定安装有电机,所述安装架的底部转动连接有传动辊,所述电机的输出端与传动辊的一端固定连接,所述釜体的顶部且位于安装架的下方转动连接有齿圈,所述齿圈的内壁固定安装有齿牙组,所述齿圈的顶部固定安装有连接架,所述传动辊贯穿连接架并与其固定连接,所述釜体的顶部且位于齿圈的内部转动连接有多个齿轮,多个所述齿轮均与齿牙组啮合连接,所述釜体的内部转动连接有搅拌辊一,所述搅拌辊一的外侧设置有电加热丝,所述釜体的内部转动连接有多个搅拌辊二,多个所述搅拌辊二分别与多个齿轮固定连接,所述搅拌辊一与传动辊固定连接。To achieve the above objectives, the utility model is implemented through the following technical solutions: a chemical heating reaction kettle, comprising a kettle body, one end of the kettle body is fixedly connected with a feeding port, the top of the kettle body is fixedly connected with a mounting frame, the top of the mounting frame is fixedly installed with a motor, the bottom of the mounting frame is rotatably connected with a transmission roller, the output end of the motor is fixedly connected to one end of the transmission roller, the top of the kettle body and the bottom of the mounting frame are rotatably connected with a gear ring, the inner wall of the gear ring is fixedly installed with a gear group, the top of the gear ring is fixedly installed with a connecting frame, the transmission roller passes through the connecting frame and is fixedly connected with it, the top of the kettle body and the inside of the gear ring are rotatably connected with a plurality of gears, and the plurality of gears are meshed with the gear group, the inside of the kettle body is rotatably connected with a stirring roller 1, the outer side of the stirring roller 1 is provided with an electric heating wire, the inside of the kettle body is rotatably connected with a plurality of stirring rollers 2, the plurality of stirring rollers 2 are respectively fixedly connected with a plurality of gears, and the stirring roller 1 is fixedly connected with the transmission roller.
优选的,所述搅拌辊一的外侧固定安装有多个搅拌桨一,所述搅拌桨一与电加热丝安装位置不干涉,多个所述搅拌辊二的外侧均固定安装有多个搅拌桨二,通过设置的搅拌辊一与搅拌辊二对物料进行均匀的搅拌。Preferably, a plurality of stirring paddles 1 are fixedly installed on the outer side of the stirring roller 1, and the stirring paddle 1 does not interfere with the installation position of the electric heating wire. A plurality of stirring paddles 2 are fixedly installed on the outer side of the plurality of stirring rollers 2, and the material is uniformly stirred by the stirring rollers 1 and 2.
优选的,所述釜体的内部设置有两个夹层,两个所述夹层之间设置有加热板,所述加热板与电加热丝配合,通过设置的加热板与电加热丝对物料的外端和内端同步进行加热,从而提高加热效率。Preferably, two interlayers are provided inside the kettle body, a heating plate is provided between the two interlayers, and the heating plate cooperates with the electric heating wire to heat the outer end and the inner end of the material synchronously through the provided heating plate and the electric heating wire, thereby improving the heating efficiency.
优选的,所述釜体的底部设置有出料管,所述出料管的外侧固定安装有电磁阀,通过设置的电磁阀,对出料管的开关进行操控。Preferably, a discharge pipe is provided at the bottom of the kettle body, and a solenoid valve is fixedly installed on the outer side of the discharge pipe, and the switch of the discharge pipe is controlled by the provided solenoid valve.
优选的,所述釜体的一端固定安装有控制面板,所述电机、电磁阀、加热板和电加热丝均与控制面板电性连接,通过设置的控制面板对上述结构进行控制,从而方便使用者对装置进行操控。Preferably, a control panel is fixedly installed at one end of the kettle body, and the motor, solenoid valve, heating plate and electric heating wire are all electrically connected to the control panel. The above structure is controlled by the control panel, so that the user can operate the device conveniently.
优选的,所述釜体的外侧固定安装有多个支撑腿,通过设置的支撑腿对装置整体提供稳定性。Preferably, a plurality of supporting legs are fixedly mounted on the outer side of the kettle body, and the supporting legs provide stability to the device as a whole.
本实用新型提供了一种化工加热反应釜,具备以下有益效果:The utility model provides a chemical heating reaction kettle, which has the following beneficial effects:
1、该化工加热反应釜,通过加料口将物料输送至釜体内部后,启动电机,通过电机带动传动辊运转,传动辊运转的同时会带动连接架随之运转,并随着传动辊运转的同时釜体内部的搅拌辊一同步运转,并随着连接架运转,从而带动齿圈以及齿牙组同步运转,从而通过齿牙组与多个齿轮的啮合关系驱动齿轮运转,从而通过齿轮的运转同步带动搅拌辊二运转,从而搅拌辊一与多个搅拌辊二的运转方向相同,并同步对釜体内部的物料进行搅拌,使其分散均匀,从而使其受热均匀,提高化工生产效率。1. The chemical heating reactor, after the material is transported to the inside of the reactor through the feeding port, starts the motor, and drives the transmission roller to rotate through the motor. The transmission roller will drive the connecting frame to rotate at the same time, and the stirring roller 1 inside the reactor will rotate synchronously with the transmission roller, and the connecting frame will rotate, thereby driving the gear ring and the gear tooth group to rotate synchronously, thereby driving the gear to rotate through the meshing relationship between the gear tooth group and the multiple gears, thereby synchronously driving the stirring roller 2 to rotate through the operation of the gear, so that the stirring roller 1 and the multiple stirring rollers 2 have the same rotation direction, and synchronously stir the material inside the reactor to make it evenly dispersed, so that it is evenly heated, and the chemical production efficiency is improved.
2、该化工加热反应釜,通过搅拌辊一外部所设置的电加热丝,在搅拌辊一运转的同时对物料进行加热,并通过釜体内部所设置的加热板对釜体整体进行加热,从而从物料的外端和内端对物料进行双重的加热,从而使得物料的整体受热均匀,从而提高化工生产效率。2. The chemical heating reactor heats the material while the stirring roller is running through the electric heating wire arranged outside the stirring roller, and heats the entire kettle body through the heating plate arranged inside the kettle body, so that the material is doubly heated from the outer end and the inner end of the material, so that the whole material is heated evenly, thereby improving the chemical production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型釜体剖视图;Figure 2 is a cross-sectional view of the kettle body of the utility model;
图3为本实用新型局部结构示意图;Figure 3 is a schematic diagram of the local structure of the utility model;
图4为本实用新型局部剖视图。FIG4 is a partial cross-sectional view of the utility model.
图中:1、釜体;2、电机;3、加料口;4、支撑腿;5、出料管;6、电磁阀;7、控制面板;8、搅拌辊一;9、搅拌桨一;10、搅拌辊二;11、搅拌桨二;12、电加热丝;13、安装架;14、传动辊;15、连接架;16、齿轮;17、齿牙组;18、齿圈;19、夹层;20、加热板。In the figure: 1. kettle body; 2. motor; 3. feeding port; 4. supporting leg; 5. discharge pipe; 6. solenoid valve; 7. control panel; 8. stirring roller 1; 9. stirring paddle 1; 10. stirring roller 2; 11. stirring paddle 2; 12. electric heating wire; 13. mounting frame; 14. transmission roller; 15. connecting frame; 16. gear; 17. tooth group; 18. gear ring; 19. interlayer; 20. heating plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
请参阅图1至图4,本实用新型提供一种技术方案:一种化工加热反应釜,包括釜体1,釜体1的一端固定连接有加料口3,釜体1的顶部固定连接有安装架13,安装架13的顶部固定安装有电机2,安装架13的底部转动连接有传动辊14,电机2的输出端与传动辊14的一端固定连接,通过电机2驱动传动辊14运转,釜体1的顶部且位于安装架13的下方转动连接有齿圈18,齿圈18的内壁固定安装有齿牙组17,齿圈18的顶部固定安装有连接架15,传动辊14贯穿连接架15并与其固定连接,釜体1的顶部且位于齿圈18的内部转动连接有多个齿轮16,多个齿轮16均与齿牙组17啮合连接,釜体1的内部转动连接有搅拌辊一8,搅拌辊一8的外侧设置有电加热丝12,釜体1的内部转动连接有多个搅拌辊二10,多个搅拌辊二10分别与多个齿轮16固定连接,搅拌辊一8与传动辊14固定连接,通过传动辊14的运转,从而能够驱动搅拌辊一8随之运转,并通过传动辊14的运转从而带动齿圈18以及齿牙组17运转,从而通过齿牙组17与多个齿轮16的啮合关系驱动齿轮16运转,从而通过多个齿轮16带动多个搅拌辊二10运转,进而能够通过多个搅拌辊二10以及搅拌辊一8对釜体1内部的原料进行搅拌,使其在釜体1内部流动均匀,并使其受热均匀。Please refer to Figures 1 to 4. The utility model provides a technical solution: a chemical heating reaction kettle, including a kettle body 1, one end of the kettle body 1 is fixedly connected to a feeding port 3, the top of the kettle body 1 is fixedly connected to a mounting frame 13, the top of the mounting frame 13 is fixedly installed with a motor 2, the bottom of the mounting frame 13 is rotatably connected to a transmission roller 14, the output end of the motor 2 is fixedly connected to one end of the transmission roller 14, and the transmission roller 14 is driven to operate by the motor 2, the top of the kettle body 1 and located below the mounting frame 13 is rotatably connected to a gear ring 18, the inner wall of the gear ring 18 is fixedly installed with a tooth group 17, the top of the gear ring 18 is fixedly installed with a connecting frame 15, the transmission roller 14 penetrates the connecting frame 15 and is fixedly connected thereto, the top of the kettle body 1 and located inside the gear ring 18 are rotatably connected to a plurality of gears 16, and the plurality of gears 16 are all connected to the gears The kettle body 1 is meshed with a group 17, and a stirring roller 8 is rotatably connected inside the kettle body 1. An electric heating wire 12 is arranged on the outer side of the stirring roller 8. A plurality of stirring rollers 10 are rotatably connected inside the kettle body 1. The plurality of stirring rollers 10 are respectively fixedly connected to a plurality of gears 16. The stirring roller 8 is fixedly connected to the transmission roller 14. The transmission roller 14 is operated to drive the stirring roller 8 to rotate accordingly, and the transmission roller 14 is operated to drive the gear ring 18 and the gear group 17 to rotate, so that the gear 16 is driven to rotate through the meshing relationship between the gear group 17 and the plurality of gears 16, so that the plurality of stirring rollers 10 are driven to rotate through the plurality of gears 16, and then the raw materials inside the kettle body 1 can be stirred through the plurality of stirring rollers 10 and the stirring roller 8, so that the raw materials flow evenly inside the kettle body 1 and are evenly heated.
搅拌辊一8的外侧固定安装有多个搅拌桨一9,搅拌桨一9与电加热丝12安装位置不干涉,多个搅拌辊二10的外侧均固定安装有多个搅拌桨二11,通过搅拌辊二10以及搅拌辊一8外侧的多个搅拌桨一9以及搅拌桨二11对物料进行搅拌,并通过设置的电加热丝12对其进行加热,从而使其受热均匀,釜体1的内部设置有两个夹层19,两个夹层19之间设置有加热板20,加热板20与电加热丝12配合,通过设置的加热板20与电加热丝12进行配合,电加热丝12通过蓄电池进行供电,蓄电池安装在搅拌辊一8顶端侧面内部。A plurality of stirring paddles 9 are fixedly installed on the outside of the stirring roller 8, and the stirring paddles 9 do not interfere with the installation position of the electric heating wire 12. A plurality of stirring paddles 11 are fixedly installed on the outside of the plurality of stirring rollers 10. The materials are stirred by the stirring roller 10 and the plurality of stirring paddles 9 and the stirring paddles 11 on the outside of the stirring roller 8, and are heated by the arranged electric heating wire 12 so that the materials are heated evenly. Two interlayers 19 are arranged inside the kettle body 1, and a heating plate 20 is arranged between the two interlayers 19. The heating plate 20 cooperates with the electric heating wire 12, and the electric heating wire 12 is powered by a battery, and the battery is installed inside the side surface of the top end of the stirring roller 8.
从而对釜体1内部的物料进行外端和内端的加热处理,使其受热均匀。Thereby, the material inside the kettle body 1 is heated at the outer end and the inner end, so that the material is heated evenly.
釜体1的底部设置有出料管5,出料管5的外侧固定安装有电磁阀6,通过设置的电磁阀6能够对出料管5的开合进行控制,釜体1的一端固定安装有控制面板7,电机2、电磁阀6、加热板20和电加热丝12均与控制面板7电性连接,通过设置的控制面板7对上述结构进行控制,从而方便使用者对装置进行操控,釜体1的外侧固定安装有多个支撑腿4,通过设置的支撑腿4为装置提供稳定性。A discharge pipe 5 is provided at the bottom of the kettle body 1, and a solenoid valve 6 is fixedly installed on the outer side of the discharge pipe 5. The opening and closing of the discharge pipe 5 can be controlled by the solenoid valve 6. A control panel 7 is fixedly installed at one end of the kettle body 1. The motor 2, solenoid valve 6, heating plate 20 and electric heating wire 12 are all electrically connected to the control panel 7. The above structure is controlled by the control panel 7, so as to facilitate the user to operate the device. A plurality of support legs 4 are fixedly installed on the outer side of the kettle body 1, and the support legs 4 provide stability for the device.
综上所述,该化工加热反应釜,使用时,通过设置的加料口3将需要进行加工的物料投入釜体1内部,然后通过控制面板7将加热板20以及电加热丝12启动,使其对原料进行加热处理,并启动电机2,通过电机2驱动传动辊14运转,并通过传动辊14的运转从而带动齿圈18以及齿牙组17运转,从而通过齿牙组17与多个齿轮16的啮合关系驱动齿轮16运转,从而通过多个齿轮16带动多个搅拌辊二10运转,进而能够通过多个搅拌辊二10以及搅拌辊一8对釜体1内部的原料进行搅拌,使得其受热均匀,反应完成后,通过设置的电磁阀6将其从出料管5取出即可。To sum up, when the chemical heating reactor is in use, the material to be processed is put into the reactor body 1 through the provided feeding port 3, and then the heating plate 20 and the electric heating wire 12 are started through the control panel 7 to heat the raw materials, and the motor 2 is started to drive the transmission roller 14 to operate, and the operation of the transmission roller 14 drives the gear ring 18 and the gear group 17 to operate, so that the gear 16 is driven to operate through the meshing relationship between the gear group 17 and the multiple gears 16, and the multiple stirring rollers 10 are driven to operate through the multiple gears 16, and then the raw materials inside the reactor body 1 can be stirred by the multiple stirring rollers 10 and the stirring roller 18, so that they are heated evenly. After the reaction is completed, it can be taken out from the discharge pipe 5 through the provided solenoid valve 6.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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| CN202420407146.7U CN221965351U (en) | 2024-03-01 | 2024-03-01 | A chemical heating reactor |
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