CN221964917U - Flue gas desulfurization pin-removal dust removal device - Google Patents
Flue gas desulfurization pin-removal dust removal device Download PDFInfo
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Abstract
本实用新型涉及一种烟气脱硫脱销除尘装置,包括塔体,所述塔体的左侧固定设置有进气口,所述塔体的右侧固定设置有净气出口,所述塔体的外侧固定设置有预留口,所述塔体的底部固定连接有排尘管道,所述塔体的底部固定连接有支撑架,所述塔体的内部连接有除尘结构。该烟气脱硫脱销除尘装置,通过设置除尘结构,减少塔体内壁的液膜厚度,降低液膜阻力,可以提高塔体的传质效率、分离效率和运行稳定性,有利与对烟气进行脱硫脱销处理,最后从排尘管道处排出,便于人工对其清理,从而进一步减少了人力和时间成本,雾化处理区大,全面接触,除雾除尘完全,无喷头雾化、避免堵塞,减轻后续处理压力。
The utility model relates to a flue gas desulfurization, denitrification and dust removal device, comprising a tower body, an air inlet is fixedly arranged on the left side of the tower body, a clean air outlet is fixedly arranged on the right side of the tower body, a reserved port is fixedly arranged on the outer side of the tower body, a dust exhaust pipe is fixedly connected to the bottom of the tower body, a support frame is fixedly connected to the bottom of the tower body, and a dust removal structure is connected inside the tower body. The flue gas desulfurization, denitrification and dust removal device can improve the mass transfer efficiency, separation efficiency and operation stability of the tower body by setting a dust removal structure, reducing the liquid film thickness on the inner wall of the tower body and reducing the liquid film resistance, which is beneficial to the desulfurization and denitrification treatment of the flue gas, and finally discharged from the dust exhaust pipe, which is convenient for manual cleaning, thereby further reducing the manpower and time costs, the atomization treatment area is large, the contact is comprehensive, the demisting and dust removal are complete, there is no nozzle atomization, blockage is avoided, and the subsequent treatment pressure is reduced.
Description
技术领域Technical Field
本实用新型涉及烟气脱硫脱销除尘技术领域,具体为一种烟气脱硫脱销除尘装置。The utility model relates to the technical field of flue gas desulfurization, denitrification and dust removal, in particular to a flue gas desulfurization, denitrification and dust removal device.
背景技术Background Art
治理日益恶化的大气环境,控制工业窑炉烟气中S0x、N0x、颗粒物(以下简称PM)等污染物的排放,是当前大气污染治理的重中之重目前,国内外各种流的烟气净化技术,如电厂臭氧氧化脱硝、FGD(烟气脱硫)工艺、炼汕厂催化烟'气湿法脱硫工艺等,尽管这些技术相对比较成熟,工业业绩很多,但这些技术都普遍存在净化烟气PM偏高,NH、SO,脱除不彻底,烟气带“尾羽、蓝焖"现象,同时外排含盐污水TN(总氮含量)超标,硫酸盐排放造成周边区域盐碱化。To control the deteriorating atmospheric environment and control the emission of pollutants such as SOx, NOx, and particulate matter (hereinafter referred to as PM) in the flue gas of industrial kilns is the top priority of current atmospheric pollution control. At present, various flue gas purification technologies are widely used at home and abroad, such as ozone oxidation denitrification in power plants, FGD (flue gas desulfurization) process, catalytic flue gas wet desulfurization process in refineries, etc. Although these technologies are relatively mature and have many industrial achievements, these technologies generally have high PM in purified flue gas, incomplete removal of NH and SO, and the flue gas has "tail feathers and blue stewing" phenomena. At the same time, the TN (total nitrogen content) of the discharged salt-containing wastewater exceeds the standard, and the sulfate emission causes salinization in the surrounding area.
现有技术中,燃煤锅炉在使用的时候会产生大量的烟气,一般技术采用喷淋层后仍会携带大量的雾粒和颗粒物,原因是烟气上升的速度过快,喷淋无法做到全面覆盖接触,导致部分烟气没有处理干净,设备长时间的使用后发现,此时又需要工作人员,手动的对设备内的灰尘进行刮除,清洁过程过于麻烦,并且不便整个除尘和清洁的过程耗费大量的时间,对烟气净化进度造成影响,为此,我们提出一种烟气脱硫脱销除尘装置。In the prior art, a coal-fired boiler will generate a large amount of flue gas when in use. The general technology will still carry a large amount of mist particles and particulate matter after the spray layer is used. The reason is that the flue gas rises too fast and the spray cannot achieve full coverage and contact, resulting in part of the flue gas not being treated cleanly. After the equipment has been used for a long time, it is found that the staff is required to manually scrape the dust in the equipment. The cleaning process is too troublesome and inconvenient. The entire dust removal and cleaning process takes a lot of time, which affects the progress of flue gas purification. For this reason, we propose a flue gas desulfurization, denitrification and dust removal device.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种烟气脱硫脱销除尘装置,具备除尘清理彻底、自动化清洁等优点,解决了清洁方式繁琐导致耗费大量人力和时间的问题。In view of the deficiencies in the prior art, the utility model provides a flue gas desulfurization, denitrification and dust removal device, which has the advantages of thorough dust removal and automatic cleaning, and solves the problem of cumbersome cleaning methods that consume a lot of manpower and time.
为实现上述目的,本实用新型提供如下技术方案:一种烟气脱硫脱销除尘装置,包括塔体,所述塔体的左侧固定设置有进气口,所述塔体的右侧固定设置有净气出口,所述塔体的外侧固定设置有预留口,所述塔体的底部固定连接有排尘管道,所述塔体的底部固定连接有支撑架,所述塔体的内部连接有除尘结构,所述塔体外侧固定连接有脉冲阀,所述塔体的内部固定连接有聚集管,所述聚集管的输出端固定连接有喷吹管,所述塔体的内部固定连接有折流板除雾器组,所述塔体的外表面固定连接有控制面板;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flue gas desulfurization, denitrification and dust removal device, comprising a tower body, an air inlet is fixedly arranged on the left side of the tower body, a clean air outlet is fixedly arranged on the right side of the tower body, a reserved port is fixedly arranged on the outer side of the tower body, a dust exhaust pipe is fixedly connected to the bottom of the tower body, a support frame is fixedly connected to the bottom of the tower body, a dust removal structure is connected inside the tower body, a pulse valve is fixedly connected to the outer side of the tower body, a gathering pipe is fixedly connected inside the tower body, a blowing pipe is fixedly connected to the output end of the gathering pipe, a baffle demister group is fixedly connected inside the tower body, and a control panel is fixedly connected to the outer surface of the tower body;
所述除尘结构包括侧板,所述塔体的内侧壁固定连接有侧板,所述侧板的内壁固定连接有滤板,所述滤板的内部固定连接有分离网,所述侧板的内壁固定连接有支撑板,所述侧板的内部活动连接有鲍尔环填料。The dust removal structure includes a side plate, the inner wall of the tower body is fixedly connected to the side plate, the inner wall of the side plate is fixedly connected to a filter plate, the interior of the filter plate is fixedly connected to a separation net, the inner wall of the side plate is fixedly connected to a support plate, and the interior of the side plate is movably connected to a ball ring filler.
进一步,所述排尘管道的内部固定设置有转动开关阀,所述塔体的外表面固定连接有气包。Furthermore, a rotary switch valve is fixedly arranged inside the dust exhaust pipe, and an air bag is fixedly connected to the outer surface of the tower body.
进一步,所述气包的输出端固定连接有脉冲阀,所述脉冲阀的输出端固定连接有聚集管。Furthermore, the output end of the air bag is fixedly connected to a pulse valve, and the output end of the pulse valve is fixedly connected to a gathering pipe.
进一步,所述折流板除雾器组的整体为两个折流板除雾器组成,且安装高度较高的折流板除雾器的内部空隙大于高度较低的折流板除雾器的内部空隙。Furthermore, the baffle demister group as a whole is composed of two baffle demisters, and the internal gap of the baffle demister with a higher installation height is larger than the internal gap of the baffle demister with a lower height.
进一步,所述折流板除雾器组的右侧电连接有控制面板,所述脉冲阀采用直角式电磁脉冲阀,所述控制面板的内部固定连接有与脉冲阀电信号相匹配的控制仪。Furthermore, a control panel is electrically connected to the right side of the baffle demister group, the pulse valve adopts a right-angle electromagnetic pulse valve, and a controller matching the electrical signal of the pulse valve is fixedly connected inside the control panel.
进一步,所述支撑板的顶部固定连接有支撑驼峰,且支撑板的顶部活动连接有数量为若干个鲍尔环填料,所述支撑板的底部固定连接有滤板。Furthermore, a support hump is fixedly connected to the top of the support plate, and a number of ball ring fillers are movably connected to the top of the support plate, and a filter plate is fixedly connected to the bottom of the support plate.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of this application has the following beneficial effects:
1、该烟气脱硫脱销除尘装置,通过设置除尘结构,内置鲍尔环填料配合支撑驼峰和分离网内部开设的小窗孔联动设计,使设备在脱硫脱硝的过程中可以减少液体流动阻力,有助于液体更好地分散,使得气液接触更加充分,增大了气液接触面积,减少塔体内壁的液膜厚度,降低液膜阻力,可以提高塔体的传质效率、分离效率和运行稳定性。1. The flue gas desulfurization, denitrification and dust removal device has a dust removal structure, a built-in ball ring filler, a supporting hump and a small window hole linkage design opened inside the separation net, so that the equipment can reduce the liquid flow resistance during the desulfurization and denitrification process, help the liquid to be better dispersed, make the gas-liquid contact more complete, increase the gas-liquid contact area, reduce the liquid film thickness on the inner wall of the tower body, reduce the liquid film resistance, and improve the mass transfer efficiency, separation efficiency and operation stability of the tower body.
2、该烟气脱硫脱销除尘装置,通过设置脉冲阀、折流板除雾器组,双重缓速,降低烟气的上升速度,且上升过程中,烟气中的粉尘颗粒碰撞折流板侧壁,对粉尘颗粒进行拦截,顺着折流板滑落至塔体底部,分层逐步的喷洒碱性溶液,有利与对烟气进行脱硫脱销处理,最后从排尘管道处排出,便于人工对其清理,从而进一步减少了人力和时间成本,雾化处理区大,全面接触,除雾除尘完全,无喷头雾化、避免堵塞,减轻后续处理压力,并且相较传统工业废气灰尘处理设备的外形不美观、占地面积大、安装麻烦,该实用新型外形美观、占地面积小、安装方便维修方便、运行费用低。2. The flue gas desulfurization, denitrification and dust removal device has a pulse valve and a baffle demister group, which double slows down the rising speed of the flue gas. During the rising process, the dust particles in the flue gas collide with the side wall of the baffle plate, intercept the dust particles, and slide down the baffle plate to the bottom of the tower body. The alkaline solution is sprayed in layers and gradually, which is beneficial to the desulfurization and denitrification of the flue gas. Finally, it is discharged from the dust exhaust pipe, which is convenient for manual cleaning, thereby further reducing the manpower and time costs. The atomization treatment area is large, the contact is comprehensive, the demisting and dust removal is complete, there is no nozzle atomization, blockage is avoided, and the subsequent processing pressure is reduced. Compared with the traditional industrial waste gas dust treatment equipment with unsightly appearance, large footprint and troublesome installation, the utility model has beautiful appearance, small footprint, easy installation and maintenance, and low operating cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体正视半剖平面图;Figure 1 is a half-section plan view of the utility model as a whole;
图2为本实用新型整体俯视半剖图;Figure 2 is a half-section top view of the utility model as a whole;
图3为本实用新型除尘结构三维爆炸图;FIG3 is a three-dimensional exploded view of the dust removal structure of the utility model;
图4为本实用新型喷吹管三维细节图。FIG. 4 is a three-dimensional detail diagram of the blowing tube of the utility model.
图中:1、塔体;2、进气口;3、净气出口;4、预留口;5、排尘管道;6、转动开关阀;7、支撑架;8、除尘结构;801、侧板;802、滤板;803、分离网;804、支撑板;805、鲍尔环填料;9、脉冲阀;10、气包;11、聚集管;12、喷吹管;13、折流板除雾器组;14、控制面板。In the figure: 1. tower body; 2. air inlet; 3. clean air outlet; 4. reserved port; 5. dust exhaust pipe; 6. rotary switch valve; 7. support frame; 8. dust removal structure; 801. side plate; 802. filter plate; 803. separation net; 804. support plate; 805. ball ring packing; 9. pulse valve; 10. air bag; 11. gathering pipe; 12. injection pipe; 13. baffle demister group; 14. control panel.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-4,本实施例中的一种烟气脱硫脱销除尘装置,包括塔体1,塔体1的左侧固定设置有进气口2,塔体1的右侧固定设置有净气出口3,塔体1的外侧固定设置有预留口4,塔体1的底部固定连接有排尘管道5,塔体1的底部固定连接有支撑架7,塔体1的内部连接有除尘结构8,塔体1外侧固定连接有脉冲阀9,塔体1的内部固定连接有聚集管11,聚集管11的输出端固定连接有喷吹管12,塔体1的内部固定连接有折流板除雾器组13,塔体1的外表面固定连接有控制面板14;Please refer to Figures 1-4. A flue gas desulfurization, denitrification and dust removal device in this embodiment includes a tower body 1, an air inlet 2 is fixedly arranged on the left side of the tower body 1, a clean air outlet 3 is fixedly arranged on the right side of the tower body 1, a reserved port 4 is fixedly arranged on the outer side of the tower body 1, a dust exhaust pipe 5 is fixedly connected to the bottom of the tower body 1, a support frame 7 is fixedly connected to the bottom of the tower body 1, a dust removal structure 8 is connected inside the tower body 1, a pulse valve 9 is fixedly connected to the outer side of the tower body 1, a gathering pipe 11 is fixedly connected inside the tower body 1, a spray pipe 12 is fixedly connected to the output end of the gathering pipe 11, a baffle demister group 13 is fixedly connected inside the tower body 1, and a control panel 14 is fixedly connected to the outer surface of the tower body 1;
除尘结构8包括侧板801,塔体1的内侧壁固定连接有侧板801,侧板801的内壁固定连接有滤板802,滤板802的内部固定连接有分离网803,侧板801的内壁固定连接有支撑板804,侧板801的内部活动连接有鲍尔环填料805;The dust removal structure 8 includes a side plate 801, the inner wall of the tower body 1 is fixedly connected with the side plate 801, the inner wall of the side plate 801 is fixedly connected with a filter plate 802, the inside of the filter plate 802 is fixedly connected with a separation net 803, the inner wall of the side plate 801 is fixedly connected with a support plate 804, and the inside of the side plate 801 is movably connected with a ball ring filler 805;
具体实施时,气包10通过脉冲阀9、聚集管11与喷吹管12相连接,脉冲阀9通过气包10与塔体1相连接,进气口2、净气出口3、预留口4呈等距圆周式分布在塔体1的外侧。During specific implementation, the air bag 10 is connected to the injection pipe 12 through the pulse valve 9 and the gathering pipe 11, the pulse valve 9 is connected to the tower body 1 through the air bag 10, and the air inlet 2, the clean air outlet 3, and the reserved port 4 are equidistantly distributed in circles on the outside of the tower body 1.
滤板802通过支撑板804与鲍尔环填料805相连接,喷吹管12的底部固定开设有数量为16个且等距分布的喷吹孔,且其喷吹孔的内部固定连接有喷头。The filter plate 802 is connected to the ball ring packing 805 through the support plate 804. The bottom of the spray pipe 12 is fixedly provided with 16 spray holes that are evenly distributed, and the inside of the spray holes is fixedly connected with a nozzle.
在实施时,按以下步骤进行操作:When implementing, follow these steps:
1)先将含尘气体由进风口2进入塔体1内部,气体中部分大颗粒粉尘受惯性力和重力作用落入排尘管道5内部被分离出来;1) First, the dust-laden gas enters the tower body 1 from the air inlet 2, and some large dust particles in the gas fall into the dust exhaust pipe 5 under the action of inertia and gravity and are separated;
2)然后含微小颗粒的含尘气体经过第一折流板除雾器2,烟气缓慢上升,去除部分大颗粒粉尘,即可进行第一步脱销脱硫处理,然后经过第二折流板除雾器3,去除大部分的小粒径粉尘,即可进行第二步的脱销脱硫处理,粉尘随喷洒的液体流入至塔体1底部;2) Then the dusty gas containing tiny particles passes through the first baffle demister 2, the flue gas rises slowly, and some large dust particles are removed, and the first step of desulfurization and denitrification can be carried out. Then, it passes through the second baffle demister 3 to remove most of the small dust particles, and the second step of desulfurization and denitrification can be carried out. The dust flows into the bottom of the tower body 1 with the sprayed liquid;
3)再将脉冲阀9开启,压缩空气以很短促的时间在上塔体1内迅速膨胀,涌入除尘结构8内部,并使滤板802、分离网803产生振动,并在逆向气流冲刷的作用下,附着在鲍尔环填料805内部的粉尘被剥离落入排尘管道5中;3) The pulse valve 9 is opened again, and the compressed air expands rapidly in the upper tower body 1 in a very short time, rushes into the dust removal structure 8, and causes the filter plate 802 and the separation net 803 to vibrate. Under the action of the reverse airflow, the dust attached to the inside of the ball ring packing 805 is peeled off and falls into the dust exhaust pipe 5;
4)最后工作人员可通过调节转动开关阀6使得粉尘集中排出。4) Finally, the staff can adjust the rotary switch valve 6 to discharge the dust in a centralized manner.
综上所述,该烟气脱硫脱销除尘装置,通过设置除尘结构8,内置鲍尔环填料805配合支撑驼峰和分离网803内部开设的小窗孔联动设计,使设备在脱硫脱硝的过程中可以减少液体流动阻力,有助于液体更好地分散,使得气液接触更加充分,增大了气液接触面积,减少塔体1内壁的液膜厚度,降低液膜阻力,可以提高塔体1的传质效率、分离效率和运行稳定性。In summary, the flue gas desulfurization, denitrification and dust removal device, by setting a dust removal structure 8, a built-in ball ring filler 805, and a linkage design of small windows opened inside the supporting hump and the separation net 803, can reduce the liquid flow resistance of the equipment during the desulfurization and denitrification process, help to better disperse the liquid, make the gas-liquid contact more complete, increase the gas-liquid contact area, reduce the liquid film thickness on the inner wall of the tower body 1, reduce the liquid film resistance, and improve the mass transfer efficiency, separation efficiency and operation stability of the tower body 1.
并且,通过设置脉冲阀9、折流板除雾器组13,双重缓速,降低烟气的上升速度,且上升过程中,烟气中的粉尘颗粒碰撞折流板侧壁,对粉尘颗粒进行拦截,顺着折流板滑落至塔体1底部,分层逐步的喷洒碱性溶液,有利与对烟气进行脱硫脱销处理,最后从排尘管道5处排出,便于人工对其清理,从而进一步减少了人力和时间成本,雾化处理区大,全面接触,除雾除尘完全,无喷头雾化、避免堵塞,减轻后续处理压力,并且相较传统工业废气灰尘处理设备的外形不美观、占地面积大、安装麻烦,该实用新型外形美观、占地面积小、安装方便维修方便、运行费用低。In addition, by arranging the pulse valve 9 and the baffle demister group 13, double deceleration is achieved to reduce the rising speed of the flue gas. During the rising process, the dust particles in the flue gas collide with the side walls of the baffle plate, intercept the dust particles, slide down the baffle plate to the bottom of the tower body 1, and gradually spray the alkaline solution in layers, which is beneficial to the desulfurization and denitrification treatment of the flue gas. Finally, it is discharged from the dust exhaust pipe 5, which is convenient for manual cleaning, thereby further reducing the manpower and time costs. The atomization treatment area is large, the contact is comprehensive, the demisting and dust removal is complete, there is no nozzle atomization, blockage is avoided, and the subsequent processing pressure is reduced. Compared with the traditional industrial waste gas dust treatment equipment with unsightly appearance, large footprint and troublesome installation, the utility model has beautiful appearance, small footprint, easy installation and maintenance, and low operating cost.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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