CN221961030U - Lithium battery cell stacking equipment - Google Patents
Lithium battery cell stacking equipment Download PDFInfo
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- CN221961030U CN221961030U CN202420401867.7U CN202420401867U CN221961030U CN 221961030 U CN221961030 U CN 221961030U CN 202420401867 U CN202420401867 U CN 202420401867U CN 221961030 U CN221961030 U CN 221961030U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract
Description
技术领域Technical Field
本实用新型涉及锂电池生产技术领域,具体为一种锂电池电芯堆叠设备。The utility model relates to the technical field of lithium battery production, in particular to a lithium battery cell stacking device.
背景技术Background Art
锂电池是一种以锂金属或锂合金为负极材料,使用非水电解质溶液的一次电池,它目前被广泛应用在汽车、笔记本电脑以及其他需要供电的设备或装置中,然而锂电池在生产时需要对电芯进行堆叠以便于后续的组装工作。Lithium battery is a primary battery that uses lithium metal or lithium alloy as the negative electrode material and a non-aqueous electrolyte solution. It is currently widely used in automobiles, laptops and other equipment or devices that require power supply. However, during the production of lithium batteries, the cells need to be stacked to facilitate subsequent assembly.
现有的电芯在堆叠时都是人工操作,堆叠过程中的自动化程度较低,不仅增加了电芯在堆叠时的劳动强度,降低了电芯堆叠时的工作效率;而且由于整个过程需要由人工操作,因此电芯在堆叠时易发生倾斜或掉落现象,从而降低了电芯堆叠时的安全性。The existing battery cells are stacked manually, and the degree of automation in the stacking process is low, which not only increases the labor intensity of battery cell stacking and reduces the work efficiency of battery cell stacking; but also because the entire process needs to be manually operated, the battery cells are prone to tilting or falling during stacking, thereby reducing the safety of battery cell stacking.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种锂电池电芯堆叠设备,以解决上述背景技术中提出人工对电芯堆叠工作效率低,易发生倾斜或掉落的问题。The utility model aims to provide a lithium battery cell stacking device to solve the problem of low efficiency and easy tilt or drop of manual cell stacking proposed in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种锂电池电芯堆叠设备,包括底座,所述底座的上方设置有架体,且架体与底座之间通过旋转机构相互转动配合;所述架体的左右两侧皆固定有承载板,且承载板表面的前后两侧皆设置有堆叠机构,该堆叠机构用于锂电池电芯的堆叠工作;所述堆叠机构是由上盖端换手组件和下盖端换手组件构成,所述上盖端换手组件安装在承载板的顶部,而下盖端换手组件安装在承载板的底部,并且上盖端换手组件和下盖端换手组件配合用于对锂电池电芯进行堆叠;所述承载板表面的前后两侧还设置有侧向夹紧机构,该侧向夹紧机构用于锂电池电芯的夹紧工作。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lithium battery cell stacking device, comprising a base, a frame body is arranged above the base, and the frame body and the base are rotatably cooperated with each other through a rotating mechanism; a carrying plate is fixed on the left and right sides of the frame body, and a stacking mechanism is arranged on the front and back sides of the surface of the carrying plate, and the stacking mechanism is used for stacking lithium battery cells; the stacking mechanism is composed of an upper cover end hand change assembly and a lower cover end hand change assembly, the upper cover end hand change assembly is installed on the top of the carrying plate, and the lower cover end hand change assembly is installed on the bottom of the carrying plate, and the upper cover end hand change assembly and the lower cover end hand change assembly are used to stack lithium battery cells in cooperation; a lateral clamping mechanism is also arranged on the front and back sides of the surface of the carrying plate, and the lateral clamping mechanism is used for clamping lithium battery cells.
优选的,所述上盖端换手组件是由上支撑座、换手气缸以及上真空吸盘组成,所述上支撑座固定连接在承载板的表面,且上支撑座的表面安装有换手气缸,且换手气缸的输出端贯穿上支撑座并安装有上真空吸盘,该上真空吸盘用于锂电池电芯的吸附工作。Preferably, the upper cover end hand-changing assembly is composed of an upper support seat, a hand-changing cylinder and an upper vacuum suction cup. The upper support seat is fixedly connected to the surface of the supporting plate, and the hand-changing cylinder is installed on the surface of the upper support seat, and the output end of the hand-changing cylinder passes through the upper support seat and is installed with an upper vacuum suction cup, which is used for the adsorption of lithium battery cells.
优选的,所述下盖端换手组件包括有下支撑座和下真空吸盘,所述下支撑座固定连接在承载板的表面,且下支撑座的表面固定有下真空吸盘,该下真空吸盘用于锂电池电芯的吸附工作。Preferably, the lower cover end hand-changing assembly includes a lower support seat and a lower vacuum suction cup, the lower support seat is fixedly connected to the surface of the supporting plate, and a lower vacuum suction cup is fixed on the surface of the lower support seat, and the lower vacuum suction cup is used for adsorption of lithium battery cells.
优选的,所述侧向夹紧机构是由夹紧板、夹紧气缸以及连杆组成,所述夹紧板设置有两组;两组夹紧板滑动设置有在承载板的表面,该夹紧板用于对锂电池电芯的夹紧工作。Preferably, the lateral clamping mechanism is composed of a clamping plate, a clamping cylinder and a connecting rod, and the clamping plate is provided in two groups; the two groups of clamping plates are slidably arranged on the surface of the supporting plate, and the clamping plates are used for clamping the lithium battery cells.
优选的,所述承载板的表面固定有夹紧气缸,且夹紧气缸的输出端与夹紧板的表面固定连接,并且相邻夹紧板之间的承载板表面转动连接有连杆,同时连杆的两端与夹紧板的表面相互转动配合。Preferably, a clamping cylinder is fixed to the surface of the supporting plate, and the output end of the clamping cylinder is fixedly connected to the surface of the clamping plate, and a connecting rod is rotatably connected to the surface of the supporting plate between adjacent clamping plates, and both ends of the connecting rod are rotatably matched with the surface of the clamping plate.
优选的,所述旋转机构是由伺服电机、齿轮以及齿盘组成,所述伺服电机固定连接在底座的内部,且伺服电机的输出端套装固定有齿轮。Preferably, the rotating mechanism is composed of a servo motor, a gear and a toothed disc. The servo motor is fixedly connected to the inside of the base, and a gear is fixedly mounted on the output end of the servo motor.
优选的,所述齿盘固定连接在架体的底部,且齿盘与齿轮相互啮合。Preferably, the toothed disc is fixedly connected to the bottom of the frame, and the toothed disc and the gear are meshed with each other.
与现有技术相比,本实用新型的有益效果是:该锂电池电芯堆叠设备通过设置堆叠机构、侧向夹紧机构以及旋转机构;本实用新型具有四个工位,两个一组,能够通过旋转机构进行左右切换;电芯分档组队完成,自动流入后端堆叠上线位,堆叠上线机器人自动抓取电芯,进行两个工位的堆叠;旋转机构旋转能够进行工位切换,将堆叠完成位旋转切换至下料位置;堆叠机器人继续对另外两个工位进行堆叠,挤压上线机器人将堆叠完成后的电芯抓取至挤压设备;具体的,通过堆叠机构对电芯进行堆叠,侧向夹紧机构防止旋转机构在旋转时电芯产生倾斜或掉落现象,旋转机构带动堆叠机构和侧向夹紧机构进行旋转,从而满足双向四工位作业,提高了工作效率,同时也能够满足市场上绝大多数锂电PACK生产线自动化生产设备在电芯堆叠工序实现电芯高精度、柔性化、生产效率等方面的要求。Compared with the prior art, the beneficial effects of the utility model are as follows: the lithium battery cell stacking equipment is provided with a stacking mechanism, a lateral clamping mechanism and a rotating mechanism; the utility model has four workstations, two in a group, which can be switched left and right through the rotating mechanism; the cells are grouped in grades and automatically flow into the stacking line position at the rear end, and the stacking line robot automatically grabs the cells to stack the two workstations; the rotating mechanism can rotate to switch the workstations, and the stacking completion position is rotated to the unloading position; the stacking robot continues to stack the other two workstations, and the extrusion line robot grabs the stacked cells to the extrusion equipment; specifically, the cells are stacked by the stacking mechanism, and the lateral clamping mechanism prevents the cells from tilting or falling when the rotating mechanism rotates, and the rotating mechanism drives the stacking mechanism and the lateral clamping mechanism to rotate, thereby meeting the two-way four-station operation and improving the work efficiency. At the same time, it can also meet the requirements of most lithium battery PACK production line automation production equipment on the market in the cell stacking process to achieve high precision, flexibility, and production efficiency of the cells.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的三维外观结构示意图;FIG1 is a schematic diagram of the three-dimensional appearance structure of the utility model;
图2为本实用新型的爆炸结构示意图;FIG2 is a schematic diagram of the explosion structure of the utility model;
图3为本实用新型的堆叠机构放大结构示意图;FIG3 is an enlarged structural schematic diagram of the stacking mechanism of the present invention;
图4为本实用新型的侧向夹紧机构放大结构示意图。FIG. 4 is an enlarged structural diagram of the lateral clamping mechanism of the present invention.
图中:1、底座;2、架体;3、承载板;4、堆叠机构;41、上盖端换手组件;411、上支撑座;412、换手气缸;413、上真空吸盘;42、下盖端换手组件;421、下支撑座;422、下真空吸盘;5、侧向夹紧机构;51、夹紧板;52、夹紧气缸;53、连杆;6、旋转机构;61、伺服电机;62、齿轮;63、齿盘。In the figure: 1. base; 2. frame; 3. load-bearing plate; 4. stacking mechanism; 41. hand-changing assembly at the upper cover end; 411. upper support seat; 412. hand-changing cylinder; 413. upper vacuum suction cup; 42. hand-changing assembly at the lower cover end; 421. lower support seat; 422. lower vacuum suction cup; 5. lateral clamping mechanism; 51. clamping plate; 52. clamping cylinder; 53. connecting rod; 6. rotating mechanism; 61. servo motor; 62. gear; 63. geared disc.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,此外,术语“第一”、“第二”、“第三”“上、下、左、右”等仅用于描述目的,而不能理解为指示或暗示相对重要性。同时,在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电性连接;可以是直接相连,也可以通过中间媒介间接相连,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
本实用新型提供的一种锂电池电芯堆叠设备的结构如图1以及图2所示,包括底座1,底座1的上方设置有架体2,且架体2与底座1之间通过旋转机构6相互转动配合,旋转机构6是由伺服电机61、齿轮62以及齿盘63组成,伺服电机61固定连接在底座1的内部,且伺服电机61的输出端套装固定有齿轮62,齿盘63固定连接在架体2的底部,且齿盘63与齿轮62相互啮合;架体2的左右两侧皆固定有承载板3,且承载板3表面的前后两侧皆设置有堆叠机构4,该堆叠机构4用于锂电池电芯的堆叠工作。The structure of a lithium battery cell stacking device provided by the utility model is shown in Figures 1 and 2, including a base 1, a frame 2 is arranged above the base 1, and the frame 2 and the base 1 are rotated and matched with each other through a rotating mechanism 6, the rotating mechanism 6 is composed of a servo motor 61, a gear 62 and a toothed disc 63, the servo motor 61 is fixedly connected to the inside of the base 1, and the output end of the servo motor 61 is fixedly set with a gear 62, the toothed disc 63 is fixedly connected to the bottom of the frame 2, and the toothed disc 63 and the gear 62 are meshed with each other; the left and right sides of the frame 2 are fixed with a supporting plate 3, and the front and rear sides of the surface of the supporting plate 3 are provided with a stacking mechanism 4, and the stacking mechanism 4 is used for stacking lithium battery cells.
实施时,通过旋转机构6带动堆叠机构4和侧向夹紧机构5夹持的电芯进行旋转供料。During implementation, the rotating mechanism 6 drives the stacking mechanism 4 and the battery cells clamped by the lateral clamping mechanism 5 to rotate and feed.
进一步地,如图2以及图3所示,堆叠机构4是由上盖端换手组件41和下盖端换手组件42构成,上盖端换手组件41安装在承载板3的顶部,而下盖端换手组件42安装在承载板3的底部,并且上盖端换手组件41和下盖端换手组件42配合用于对锂电池电芯进行堆叠,上盖端换手组件41是由上支撑座411、换手气缸412以及上真空吸盘413组成,上支撑座411固定连接在承载板3的表面,且上支撑座411的表面安装有换手气缸412,且换手气缸412的输出端贯穿上支撑座411并安装有上真空吸盘413,该上真空吸盘413用于锂电池电芯的吸附工作,下盖端换手组件42包括有下支撑座421和下真空吸盘422,下支撑座421固定连接在承载板3的表面,且下支撑座421的表面固定有下真空吸盘422,该下真空吸盘422用于锂电池电芯的吸附工作。Further, as shown in Figures 2 and 3, the stacking mechanism 4 is composed of an upper cover end hand-changing component 41 and a lower cover end hand-changing component 42, the upper cover end hand-changing component 41 is installed on the top of the carrier plate 3, and the lower cover end hand-changing component 42 is installed at the bottom of the carrier plate 3, and the upper cover end hand-changing component 41 and the lower cover end hand-changing component 42 are used to stack lithium battery cells, and the upper cover end hand-changing component 41 is composed of an upper support seat 411, a hand-changing cylinder 412 and an upper vacuum suction cup 413, and the upper support seat 411 is fixedly connected to the carrier plate 3 The surface of the upper support seat 411 is provided with a hand-changing cylinder 412, and the output end of the hand-changing cylinder 412 passes through the upper support seat 411 and is provided with an upper vacuum suction cup 413, which is used for the adsorption of the lithium battery cell. The lower cover end hand-changing assembly 42 includes a lower support seat 421 and a lower vacuum suction cup 422, the lower support seat 421 is fixedly connected to the surface of the carrying plate 3, and the surface of the lower support seat 421 is fixed with a lower vacuum suction cup 422, which is used for the adsorption of the lithium battery cell.
实施时,将电芯放置在上盖端换手组件41表面进行堆叠,堆叠时通过下盖端换手组件42和上盖端换手组件41相互配合对电芯进行吸附固定。During implementation, the battery cells are placed on the surface of the upper cover end hand-changing assembly 41 for stacking. During stacking, the lower cover end hand-changing assembly 42 and the upper cover end hand-changing assembly 41 cooperate with each other to adsorb and fix the battery cells.
进一步地,如图2以及图4所示,承载板3表面的前后两侧还设置有侧向夹紧机构5,该侧向夹紧机构5用于锂电池电芯的夹紧工作,侧向夹紧机构5是由夹紧板51、夹紧气缸52以及连杆53组成,夹紧板51设置有两组;两组夹紧板51滑动设置有在承载板3的表面,该夹紧板51用于对锂电池电芯的夹紧工作,承载板3的表面固定有夹紧气缸52,且夹紧气缸52的输出端与夹紧板51的表面固定连接,并且相邻夹紧板51之间的承载板3表面转动连接有连杆53,同时连杆53的两端与夹紧板51的表面相互转动配合。Furthermore, as shown in Figures 2 and 4, lateral clamping mechanisms 5 are also provided on the front and rear sides of the surface of the supporting plate 3, and the lateral clamping mechanisms 5 are used for clamping the lithium battery cells. The lateral clamping mechanisms 5 are composed of a clamping plate 51, a clamping cylinder 52 and a connecting rod 53. There are two groups of clamping plates 51; the two groups of clamping plates 51 are slidably arranged on the surface of the supporting plate 3, and the clamping plates 51 are used for clamping the lithium battery cells. The surface of the supporting plate 3 is fixed with a clamping cylinder 52, and the output end of the clamping cylinder 52 is fixedly connected to the surface of the clamping plate 51, and the surface of the supporting plate 3 between adjacent clamping plates 51 is rotatably connected with a connecting rod 53, and at the same time, the two ends of the connecting rod 53 are rotatably matched with the surface of the clamping plate 51.
实施时,堆摞后通过侧向夹紧机构5进行侧向夹紧,防止在后续旋转时电芯产生倾斜。During implementation, the stacked cells are clamped laterally by the lateral clamping mechanism 5 to prevent the cells from tilting during subsequent rotation.
本实用新型具有四个工位,两个一组,能够通过旋转机构6进行左右切换;电芯分档组队完成,自动流入后端堆叠上线位,堆叠上线机器人自动抓取电芯,进行两个工位的堆叠;旋转机构6旋转能够进行工位切换,将堆叠完成位旋转切换至下料位置;堆叠机器人继续对另外两个工位进行堆叠,挤压上线机器人将堆叠完成后的电芯抓取至挤压设备。The utility model has four workstations, two in a group, which can be switched left and right through a rotating mechanism 6; after the battery cells are grouped in grades, they automatically flow into the stacking line position at the rear end, and the stacking line robot automatically grabs the battery cells to stack the two workstations; the rotating mechanism 6 can rotate to switch the workstations, and the stacking completion position is rotated to the unloading position; the stacking robot continues to stack the other two workstations, and the extrusion line robot grabs the stacked battery cells to the extrusion equipment.
工作原理:使用时,机械手将电芯放置在上盖端换手组件41表面进行堆叠,堆叠时通过下盖端换手组件42和上盖端换手组件41相互配合对电芯进行吸附固定,堆摞后通过侧向夹紧机构5进行侧向夹紧,防止在后续旋转时电芯产生倾斜,随后通过旋转机构6带动堆叠机构4和侧向夹紧机构5夹持的电芯进行旋转供料。Working principle: When in use, the robot places the battery cells on the surface of the upper cover end hand-changing assembly 41 for stacking. When stacking, the lower cover end hand-changing assembly 42 and the upper cover end hand-changing assembly 41 cooperate with each other to adsorb and fix the battery cells. After stacking, the lateral clamping mechanism 5 is used to clamp the battery cells laterally to prevent the battery cells from tilting during subsequent rotation. Subsequently, the rotating mechanism 6 drives the battery cells clamped by the stacking mechanism 4 and the lateral clamping mechanism 5 to rotate and feed.
本设备适用于锂电PACK生产线电芯堆叠工序,配合机器人实现电芯自动堆叠,本设备包括堆叠机构4、侧向夹紧机构5和旋转机构6,堆叠机构4固定在旋转机构6两侧框架上配合机械手对电芯进行堆叠,侧向夹紧机构5固定在堆叠机构4两侧,防止旋转机构6在旋转时电芯产生倾斜,旋转机构6固定在设备中间,带动堆叠机构4和侧向夹紧机构5进行旋转,从而满足双向四工位作业,本实用新型能够满足市场上绝大多数锂电PACK生产线自动化生产设备在电芯堆叠工序实现电芯高精度、柔性化、生产效率等方面的要求。This equipment is suitable for the battery cell stacking process of the lithium battery PACK production line, and cooperates with the robot to realize automatic battery cell stacking. This equipment includes a stacking mechanism 4, a lateral clamping mechanism 5 and a rotating mechanism 6. The stacking mechanism 4 is fixed on the frames on both sides of the rotating mechanism 6 to cooperate with the manipulator to stack the battery cells. The lateral clamping mechanism 5 is fixed on both sides of the stacking mechanism 4 to prevent the battery cells from tilting when the rotating mechanism 6 rotates. The rotating mechanism 6 is fixed in the middle of the equipment to drive the stacking mechanism 4 and the lateral clamping mechanism 5 to rotate, thereby meeting the two-way four-station operation. The utility model can meet the requirements of most lithium battery PACK production line automation production equipment on the market in the battery cell stacking process to achieve high precision, flexibility, production efficiency and other aspects of the battery cells.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
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