CN221960740U - Reinforced silicone rubber cable - Google Patents
Reinforced silicone rubber cable Download PDFInfo
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- CN221960740U CN221960740U CN202420456966.5U CN202420456966U CN221960740U CN 221960740 U CN221960740 U CN 221960740U CN 202420456966 U CN202420456966 U CN 202420456966U CN 221960740 U CN221960740 U CN 221960740U
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 30
- 239000004945 silicone rubber Substances 0.000 title claims abstract description 30
- 239000003063 flame retardant Substances 0.000 claims abstract description 34
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 30
- 230000009970 fire resistant effect Effects 0.000 claims abstract description 18
- 230000003014 reinforcing effect Effects 0.000 claims description 17
- 239000004020 conductor Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 239000006260 foam Substances 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 30
- 238000009826 distribution Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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Abstract
本实用新型提供了一种加强型硅橡胶电缆,属于硅橡胶电缆的技术领域,包括中心结构件,中心结构件上设置有挤包成型的分隔层,分隔层外等间距环绕设置有多个线芯,线芯上设置有耐低温防潮层,耐低温防潮层上设置有绕包成型的耐火阻燃层,耐火阻燃层包括空心圆管或空心条管,且空心圆管或空心条管均呈螺旋状,缠绕在耐低温防潮层上,空心圆管或空心条管内均设置有阻燃剂内芯,通过本实用新型,实现了在电缆内部增设耐火阻燃层,来加强硅橡胶电缆的耐火阻燃特性,使得在遇到明火的时候,足量的阻燃剂可以形成足够厚度的玻璃状或稳定泡沫覆盖层,来隔绝氧气,达到阻燃的目的,并且螺旋结构的设计,降低了对硅橡胶电缆整体柔韧性的影响。
The utility model provides a reinforced silicone rubber cable, belonging to the technical field of silicone rubber cables, comprising a central structural member, an extruded separation layer is arranged on the central structural member, a plurality of wire cores are arranged around the separation layer at equal intervals, a low-temperature resistant moisture-proof layer is arranged on the wire core, a wrapped fire-resistant flame-retardant layer is arranged on the low-temperature resistant moisture-proof layer, the fire-resistant flame-retardant layer comprises a hollow circular tube or a hollow strip tube, and the hollow circular tube or the hollow strip tube are both spirally wound on the low-temperature resistant moisture-proof layer, and a flame retardant inner core is arranged in the hollow circular tube or the hollow strip tube. Through the utility model, the fire-resistant flame-retardant layer is added inside the cable to enhance the fire-resistant and flame-retardant properties of the silicone rubber cable, so that when encountering an open flame, a sufficient amount of flame retardant can form a glass-like or stable foam covering layer of sufficient thickness to isolate oxygen and achieve the purpose of flame retardancy, and the design of the spiral structure reduces the influence on the overall flexibility of the silicone rubber cable.
Description
技术领域Technical Field
本实用新型主要涉及硅橡胶电缆的技术领域,具体为一种加强型硅橡胶电缆。The utility model mainly relates to the technical field of silicone rubber cables, in particular to a reinforced silicone rubber cable.
背景技术Background Art
电缆是由一根或多根相互绝缘的导体和外包绝缘保护层制成的导线,敷设于地下、空中等,电缆一般由导体、绝缘层、保护层三部分组成,通常有电力电缆和控制电缆两种,电力电缆主要用于电能的输送和分配,控制电缆主要用于测量、保护、控制等线路,电缆具有内通电,外绝缘的特征。A cable is a wire made of one or more mutually insulated conductors and an outer insulating protective layer, laid underground, in the air, etc. Cables are generally composed of three parts: conductor, insulating layer, and protective layer. There are usually two types of power cables and control cables. Power cables are mainly used for the transmission and distribution of electric energy, and control cables are mainly used for measurement, protection, control and other lines. Cables have the characteristics of internal power supply and external insulation.
其中硅胶电缆适用于交流额定电压0.6/1KV及以下固定敷设用动力传输线或移动电器用连接电缆,产品具有耐热辐射、耐寒、耐酸碱及腐蚀性气体、防水等特性,电缆结构柔软,辐射方便,高温(高寒)环境下电气性能稳定,抗老化性能突出,使用寿命长,广泛用于冶金、电力、石化、电子、汽车制造等行业,目前为了提高硅橡胶电缆的防火耐高温性能,主要是在护套层的材料内添加阻燃剂,由于要保证护套层各组分配比的合理性,以确保护套的防水、耐酸碱等特性,阻燃剂只能少量,阻燃效果不佳,且阻燃剂的添加也会影响到硅橡胶电缆的柔韧性,不利于电缆的敷设,增加电缆铺设的难度。Among them, silicone cables are suitable for fixed power transmission lines with AC rated voltage of 0.6/1KV and below, or connecting cables for mobile electrical appliances. The products have the characteristics of heat radiation resistance, cold resistance, acid and alkali resistance, corrosive gas resistance, waterproofness, etc. The cable structure is soft, radiation is convenient, the electrical performance is stable under high temperature (high cold) environment, the anti-aging performance is outstanding, and the service life is long. It is widely used in metallurgy, electric power, petrochemical, electronics, automobile manufacturing and other industries. At present, in order to improve the fire resistance and high temperature resistance of silicone rubber cables, flame retardants are mainly added to the materials of the sheath layer. Due to the need to ensure the rationality of the distribution ratio of each component of the sheath layer to ensure the waterproof, acid and alkali resistance and other characteristics of the sheath, only a small amount of flame retardant can be used, and the flame retardant effect is not good. The addition of flame retardants will also affect the flexibility of silicone rubber cables, which is not conducive to the laying of cables and increases the difficulty of cable laying.
实用新型内容Utility Model Content
本实用新型技术方案针对现有技术解决方案过于单一的技术问题,提供了显著不同于现有技术的解决方案,具体地本实用新型主要提供了一种加强型硅橡胶电缆,用以解决上述背景技术中提出的目前为了提高电缆的耐火特性,主要是在护套层的组分内添加阻燃剂,由于使用的量有限,造成阻燃效果不佳的技术问题。The technical solution of the utility model aims at the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technologies. Specifically, the utility model mainly provides a reinforced silicone rubber cable to solve the technical problem proposed in the above background technology that in order to improve the fire resistance of the cable, flame retardants are mainly added to the components of the sheath layer, but the flame retardant effect is poor due to the limited amount used.
本实用新型解决上述技术问题采用的技术方案为:The technical solution adopted by the utility model to solve the above technical problems is:
一种加强型硅橡胶电缆,包括中心结构件,所述中心结构件上设置有挤包成型的分隔层,所述分隔层外等间距环绕设置有多个线芯,所述线芯上设置有耐低温防潮层,所述耐低温防潮层上设置有绕包成型的耐火阻燃层,所述耐火阻燃层包括空心圆管或空心条管,且空心圆管或空心条管均呈螺旋状,缠绕在耐低温防潮层上,所述空心圆管或空心条管内均设置有阻燃剂内芯。A reinforced silicone rubber cable comprises a central structural member, an extruded separation layer is arranged on the central structural member, a plurality of wire cores are arranged around the separation layer at equal intervals, a low-temperature resistant moisture-proof layer is arranged on the wire core, a wrapped fire-resistant flame-retardant layer is arranged on the low-temperature resistant moisture-proof layer, the fire-resistant flame-retardant layer comprises a hollow circular tube or a hollow strip tube, and the hollow circular tube or the hollow strip tube are both spirally wound on the low-temperature resistant moisture-proof layer, and a flame retardant inner core is arranged in the hollow circular tube or the hollow strip tube.
进一步的,所述耐火阻燃层外设置有挤包成型的硅橡胶护套,且硅橡胶护套的横截面半径大于耐低温防潮层的横截面半径。Furthermore, an extruded silicone rubber sheath is disposed outside the fire-resistant and flame-retardant layer, and the cross-sectional radius of the silicone rubber sheath is greater than the cross-sectional radius of the low-temperature resistant and moisture-proof layer.
进一步的,每个所述线芯均包括铜导体和绝缘护套。Furthermore, each of the wire cores includes a copper conductor and an insulating sheath.
进一步的,每相邻两个线芯之间均填充有抗压填充颗粒。Furthermore, compression-resistant filling particles are filled between every two adjacent wire cores.
进一步的,所述中心结构件包括第一加强筋,第一加强筋位于电缆整体的中轴线上,所述第一加强筋上等间距环绕设置有三个第二加强筋,且每相邻两个第二加强筋之间均设置有弹性填充块。Furthermore, the central structural member includes a first reinforcing rib, which is located on the central axis of the entire cable. Three second reinforcing ribs are arranged around the first reinforcing rib at equal intervals, and an elastic filling block is arranged between every two adjacent second reinforcing ribs.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过设置的空心圆管、空心条管和阻燃剂内芯,实现了在电缆内部构成耐火阻燃层,来加强硅橡胶电缆的耐火阻燃特性,使得在遇到明火的时候,有足量的阻燃剂可以形成足够厚度的玻璃状或稳定泡沫覆盖层,来隔绝氧气,达到阻燃的目的,并且空心圆管和空心条管的螺旋结构设计,降低了对硅橡胶电缆整体柔韧性的影响,易于弯曲,故利于电缆的铺设,并且结构简单,方便加工,具有一定的实用价值。The utility model realizes the formation of a fire-resistant and flame-retardant layer inside the cable by arranging the hollow circular tube, the hollow strip tube and the flame retardant inner core, so as to enhance the fire-resistant and flame-retardant properties of the silicone rubber cable, so that when encountering an open flame, there is a sufficient amount of flame retardant to form a glass-like or stable foam covering layer of sufficient thickness to isolate oxygen and achieve the purpose of flame retardancy. In addition, the spiral structure design of the hollow circular tube and the hollow strip tube reduces the influence on the overall flexibility of the silicone rubber cable, is easy to bend, and is therefore conducive to the laying of the cable. In addition, the utility model has a simple structure and is convenient for processing, and has certain practical value.
以下将结合附图与具体的实施例对本实用新型进行详细的解释说明。The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的硅橡胶电缆横截面结构示意图;FIG1 is a schematic diagram of the cross-sectional structure of a silicone rubber cable of the present invention;
图2为本实用新型的空心圆管分布结构示意图;FIG2 is a schematic diagram of the hollow circular tube distribution structure of the utility model;
图3为本实用新型的空心条管分布结构示意图。FIG. 3 is a schematic diagram of the distribution structure of the hollow tube strips of the present invention.
图中:1、中心结构件;11、第一加强筋;12、第二加强筋;13、弹性填充块;2、分隔层;3、线芯;31、铜导体;32、绝缘护套;4、抗压填充颗粒;5、耐低温防潮层;6、耐火阻燃层;61、空心圆管;62、空心条管;63、阻燃剂内芯;7、硅橡胶护套。In the figure: 1. central structural member; 11. first reinforcing rib; 12. second reinforcing rib; 13. elastic filling block; 2. separation layer; 3. wire core; 31. copper conductor; 32. insulating sheath; 4. pressure-resistant filling particles; 5. low-temperature resistant moisture-proof layer; 6. fire-resistant flame-retardant layer; 61. hollow circular tube; 62. hollow strip tube; 63. flame retardant inner core; 7. silicone rubber sheath.
具体实施方式DETAILED DESCRIPTION
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更加全面的描述,附图中给出了本实用新型的若干实施例,但是本实用新型可以通过不同的形式来实现,并不限于文本所描述的实施例,相反的,提供这些实施例是为了使对本实用新型公开的内容更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上也可以存在居中的元件,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件,本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常连接的含义相同,本文中在本实用新型的说明书中所使用的术语知识为了描述具体的实施例的目的,不是旨在于限制本实用新型,本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field of the present invention. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more related listed items.
请着重参照附图1-3,一种加强型硅橡胶电缆,包括中心结构件1,所述中心结构件1上设置有挤包成型的分隔层2,所述分隔层2外等间距环绕设置有多个线芯3,所述线芯3上设置有耐低温防潮层5,所述耐低温防潮层5上设置有绕包成型的耐火阻燃层6,所述耐火阻燃层6包括空心圆管61或空心条管62,且空心圆管61或空心条管62均呈螺旋状,缠绕在耐低温防潮层5上,所述空心圆管61或空心条管62内均设置有阻燃剂内芯63,空心圆管61或空心条管62均在阻燃剂内芯63上挤包成型,然后经冷却处理后,绕包在耐低温防潮层5上即可。Please refer to Figures 1-3 in particular, a reinforced silicone rubber cable, including a central structural member 1, an extruded separation layer 2 is provided on the central structural member 1, a plurality of wire cores 3 are arranged around the separation layer 2 at equal intervals, a low-temperature resistant moisture-proof layer 5 is provided on the wire core 3, a wrapped fire-resistant flame-retardant layer 6 is provided on the low-temperature resistant moisture-proof layer 5, the fire-resistant flame-retardant layer 6 includes a hollow circular tube 61 or a hollow strip tube 62, and the hollow circular tube 61 or the hollow strip tube 62 are both spirally wound on the low-temperature resistant moisture-proof layer 5, a flame retardant inner core 63 is provided in the hollow circular tube 61 or the hollow strip tube 62, the hollow circular tube 61 or the hollow strip tube 62 are both extruded on the flame retardant inner core 63, and then wrapped on the low-temperature resistant moisture-proof layer 5 after cooling treatment.
通过上述结构,实现了在电缆内部增设耐火阻燃层6,来加强硅橡胶电缆的耐火阻燃特性,使得在遇到明火的时候,足量的阻燃剂可以形成足够厚度的玻璃状或稳定泡沫覆盖层,来隔绝氧气,达到阻燃的目的,并且螺旋结构的设计,降低了对硅橡胶电缆整体柔韧性的影响,利于电缆的铺设,并且结构简单,方便加工,具有一定的实用价值。Through the above structure, it is achieved to add a fire-resistant and flame-retardant layer 6 inside the cable to enhance the fire-resistant and flame-retardant properties of the silicone rubber cable, so that when encountering an open flame, a sufficient amount of flame retardant can form a glass-like or stable foam covering layer of sufficient thickness to isolate oxygen and achieve the purpose of flame retardancy. The design of the spiral structure reduces the impact on the overall flexibility of the silicone rubber cable, which is beneficial to the laying of the cable. The structure is simple and easy to process, and it has certain practical value.
请着重参照附图1和附图2,所述耐火阻燃层6外设置有挤包成型的硅橡胶护套7,且硅橡胶护套7的横截面半径大于耐低温防潮层5的横截面半径,通过硅橡胶护套7,实现了对电缆整体外部的保护,每个所述线芯3均包括铜导体31和绝缘护套32,每相邻两个线芯3之间均填充有抗压填充颗粒4,通过抗压填充颗粒4,实现了降低线芯3之间的挤压磨损,保护了线芯3,所述中心结构件1包括第一加强筋11,第一加强筋11位于电缆整体的中轴线上,所述第一加强筋11上等间距环绕设置有三个第二加强筋12,且每相邻两个第二加强筋12之间均设置有弹性填充块13,通过第一加强筋11、第二加强筋12和弹性填充块13之间的相互配合,实现了提高电缆整体的韧性和抗拉能力。Please pay special attention to Figures 1 and 2. An extruded silicone rubber sheath 7 is provided outside the fire-resistant and flame-retardant layer 6, and the cross-sectional radius of the silicone rubber sheath 7 is larger than the cross-sectional radius of the low-temperature resistant and moisture-proof layer 5. The silicone rubber sheath 7 is used to protect the entire exterior of the cable. Each of the cores 3 includes a copper conductor 31 and an insulating sheath 32. Compression-resistant filling particles 4 are filled between each two adjacent cores 3. The compression-resistant filling particles 4 reduce the extrusion wear between the cores 3 and protect the cores 3. The central structural member 1 includes a first reinforcing rib 11, which is located on the central axis of the entire cable. Three second reinforcing ribs 12 are evenly spaced around the first reinforcing rib 11, and an elastic filling block 13 is provided between each two adjacent second reinforcing ribs 12. The first reinforcing rib 11, the second reinforcing rib 12 and the elastic filling block 13 cooperate with each other to improve the overall toughness and tensile strength of the cable.
上述结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的这种非实质改进,或未经改进将本实用新型的构思和技术方案直接应用于其他场合的,均在本实用新型的保护范围之内。The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
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