CN221956062U - Fermentation vat yellow water discharging device is used in white spirit production - Google Patents
Fermentation vat yellow water discharging device is used in white spirit production Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及白酒生产技术领域,具体为一种白酒生产用发酵池黄水排放装置。The utility model relates to the technical field of liquor production, in particular to a yellow water discharge device for a fermentation tank used in liquor production.
背景技术Background Art
酿酒是利用微生物发酵生成含一定浓度酒精饮料的过程,发酵时一般将原料置于发酵池内部,利用微生物在特定的环境中将原料发酵制成白酒。在发酵的过程中,会产生大量的黄水,黄水中含有丰富的醇、醛、酸和脂类物质,能提升白酒香气和口感。Winemaking is the process of using microorganisms to ferment alcoholic beverages with a certain concentration. During fermentation, the raw materials are generally placed in a fermentation tank and fermented into liquor using microorganisms in a specific environment. During the fermentation process, a large amount of yellow water is produced. The yellow water is rich in alcohol, aldehydes, acids and lipids, which can enhance the aroma and taste of liquor.
在白酒酿制过程中,粮食密封在发酵池中发酵数天后,即有黄水淅出,黄水是白酒窖内的酒醅向下层渗漏的黄色淋浆水,它含有1~2%的残余淀粉,0.3~0.7%的残糖,4~5%(V/V)的酒精,以及醋酸、腐植质和酵母菌体的自溶物等,在粮食发酵完毕后,需要对黄水进行抽取收集;During the liquor brewing process, after the grains are sealed in the fermentation tank for several days, yellow water will leak out. The yellow water is the yellow liquid that leaks from the fermented grains in the liquor cellar to the lower layer. It contains 1-2% residual starch, 0.3-0.7% residual sugar, 4-5% (V/V) alcohol, as well as acetic acid, humus and yeast autolysis products. After the grain fermentation is completed, the yellow water needs to be extracted and collected.
现有的对黄水排放收集的方式采用单独的排放方法,是对每一个发酵池通过人工抽取的方式,将每一个发酵池内的黄水进行排放,进而使得发酵池之间的黄水得不到统一排放,进而降低发酵池排放黄水的工作效率。The existing method of collecting and discharging yellow water adopts a separate discharge method, which is to discharge the yellow water in each fermentation tank by manual extraction, so that the yellow water between the fermentation tanks cannot be discharged uniformly, thereby reducing the work efficiency of discharging yellow water from the fermentation tank.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种白酒生产用发酵池黄水排放装置,解决了现有的对黄水排放收集的方式采用单独的排放方法,是对每一个发酵池通过人工抽取的方式,将每一个发酵池内的黄水进行排放,进而使得发酵池之间的黄水得不到统一排放,进而降低发酵池排放黄水的工作效率的技术问题。In view of the deficiencies in the prior art, the utility model provides a yellow water discharge device for a fermentation tank for liquor production, which solves the technical problem that the existing method of collecting and discharging yellow water adopts a separate discharge method, and discharges the yellow water in each fermentation tank by artificial extraction, thereby causing the yellow water between the fermentation tanks to not be discharged uniformly, thereby reducing the work efficiency of discharging yellow water from the fermentation tank.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种白酒生产用发酵池黄水排放装置,包括地基,所述地基内开设有若干发酵池,所述发酵池下壁面设有收集斗,所述收集斗上端端口固定安装有过滤网,所述收集斗下端固定安装有导管,所述导管下端设有收集箱,所述收集箱上壁面设有触发组件,所述触发组件上端外露于地基,所述地基内且位于收集箱一侧设有汇总通道,所述收集箱与汇总通道之间连接有管道,所述管道上固定安装有电磁阀,所述地基上且位于发酵池一侧设有收集池,所述汇总通道与收集池相连接,所述地基上固定安装有水泵,所述水泵输入端固定安装有排水管,所述排水管下端位于收集池内。To achieve the above objectives, the utility model is implemented through the following technical solutions: a yellow water discharge device for a fermentation tank for liquor production, comprising a foundation, a plurality of fermentation tanks are opened in the foundation, a collecting bucket is provided on the lower wall of the fermentation tank, a filter is fixedly installed on the upper port of the collecting bucket, a conduit is fixedly installed on the lower end of the collecting bucket, a collecting box is provided on the lower end of the conduit, a trigger assembly is provided on the upper wall of the collecting box, the upper end of the trigger assembly is exposed on the foundation, a collecting channel is provided in the foundation and located on one side of the collecting box, a pipe is connected between the collecting box and the collecting channel, a solenoid valve is fixedly installed on the pipe, a collecting tank is provided on the foundation and located on one side of the fermentation tank, the collecting channel is connected to the collecting tank, a water pump is fixedly installed on the foundation, a drain pipe is fixedly installed on the input end of the water pump, and the lower end of the drain pipe is located in the collecting tank.
优选的,所述触发组件包括筒体,所述筒体固定安装于收集箱上壁面,所述筒体上端贯穿于地基,所述筒体下端为开放式结构且与收集箱相通,所述筒体上壁面中心处固定安装有导向管,所述导向管上端贯穿于筒体上壁面且下端固定安装于收集箱内下壁面,所述导向管上端固定安装有阀门,所述导向管上套装有移动杆,所述移动杆下端固定安装有浮漂,所述筒体内上壁面固定安装有压力传感器,所述导向管上开设有通孔,所述通孔位于收集箱内。Preferably, the trigger assembly includes a cylinder, which is fixedly mounted on the upper wall of the collection box, the upper end of the cylinder passes through the foundation, the lower end of the cylinder is an open structure and communicates with the collection box, a guide tube is fixedly mounted at the center of the upper wall of the cylinder, the upper end of the guide tube passes through the upper wall of the cylinder and the lower end is fixedly mounted on the lower wall inside the collection box, a valve is fixedly mounted on the upper end of the guide tube, a moving rod is mounted on the guide tube, a float is fixedly mounted on the lower end of the moving rod, a pressure sensor is fixedly mounted on the upper wall inside the cylinder, a through hole is opened on the guide tube, and the through hole is located in the collection box.
优选的,所述移动杆下端且位于浮漂两侧固定安装有密封垫。Preferably, a sealing pad is fixedly installed at the lower end of the movable rod and on both sides of the float.
优选的,所述移动杆顶端到筒体内上壁面之间的距离等于收集箱的高度。Preferably, the distance between the top end of the moving rod and the upper wall surface of the cylinder is equal to the height of the collecting box.
优选的,所述汇总通道倾斜安装于收集池侧壁面。Preferably, the collecting channel is installed obliquely on the side wall of the collecting tank.
优选的,若干所述发酵池分布于汇总通道两侧。Preferably, the plurality of fermentation tanks are distributed on both sides of the collecting channel.
有益效果Beneficial Effects
本实用新型提供了一种白酒生产用发酵池黄水排放装置,解决了现有的对黄水排放收集的方式采用单独的排放方法,是对每一个发酵池通过人工抽取的方式,将每一个发酵池内的黄水进行排放,进而使得发酵池之间的黄水得不到统一排放,进而降低发酵池排放黄水的工作效率的技术问题,本实用新型通过收集斗对黄水进行收集,并且导入收集箱内进行存放,通过触发组件检测收集箱内的黄水存放量,并且控制电磁阀对管道的打开,使得各个发酵池内的黄水统一通过汇总通道导入收集池内,并通过水泵以及排水管对黄水进行统一排放,提高发酵池内黄水排放的统一性,提高发酵池黄水排放的工作效率。The utility model provides a yellow water discharge device for fermentation tanks used in liquor production, which solves the technical problem that the existing yellow water discharge and collection method adopts a separate discharge method, that is, the yellow water in each fermentation tank is discharged by artificial extraction, so that the yellow water between the fermentation tanks cannot be discharged uniformly, thereby reducing the work efficiency of discharging the yellow water from the fermentation tanks. The utility model collects the yellow water through a collecting bucket and introduces it into a collecting box for storage, detects the yellow water storage amount in the collecting box through a trigger component, and controls the opening of the pipeline by the solenoid valve, so that the yellow water in each fermentation tank is uniformly introduced into the collecting tank through a collection channel, and the yellow water is uniformly discharged through a water pump and a drain pipe, thereby improving the uniformity of the yellow water discharge in the fermentation tank and improving the work efficiency of the yellow water discharge in the fermentation tank.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型所述一种白酒生产用发酵池黄水排放装置的主视结构示意图。FIG1 is a schematic diagram of the main structure of a yellow water discharge device of a fermentation tank for liquor production according to the utility model.
图2为本实用新型所述一种白酒生产用发酵池黄水排放装置的侧视结构示意图。Figure 2 is a side structural schematic diagram of a yellow water discharge device for a fermentation tank for liquor production described in the utility model.
图3为本实用新型所述一种白酒生产用发酵池黄水排放装置的部分放大结构示意图。FIG3 is a partially enlarged structural schematic diagram of a yellow water discharge device of a fermentation tank for liquor production according to the utility model.
图中:1、地基;2、发酵池;3、收集斗;4、过滤网;5、导管;6、收集箱;7、汇总通道;8、管道;9、电磁阀;10、收集池;11、水泵;12、排水管;13、筒体;14、导向管;15、阀门;16、移动杆;17、浮漂;18、压力传感器;19、密封垫。In the figure: 1. foundation; 2. fermentation tank; 3. collecting bucket; 4. filter screen; 5. conduit; 6. collecting box; 7. collecting channel; 8. pipeline; 9. solenoid valve; 10. collecting tank; 11. water pump; 12. drain pipe; 13. cylinder; 14. guide pipe; 15. valve; 16. moving rod; 17. float; 18. pressure sensor; 19. sealing gasket.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种白酒生产用发酵池黄水排放装置,包括地基,所述地基内开设有若干发酵池,所述发酵池下壁面设有收集斗,所述收集斗上端端口固定安装有过滤网,所述收集斗下端固定安装有导管,所述导管下端设有收集箱,所述收集箱上壁面设有触发组件,所述触发组件上端外露于地基,所述地基内且位于收集箱一侧设有汇总通道,所述收集箱与汇总通道之间连接有管道,所述管道上固定安装有电磁阀,所述地基上且位于发酵池一侧设有收集池,所述汇总通道与收集池相连接,所述地基上固定安装有水泵,所述水泵输入端固定安装有排水管,所述排水管下端位于收集池内;Please refer to Figures 1-3. The utility model provides a technical solution: a yellow water discharge device for a fermentation tank used in liquor production, comprising a foundation, a plurality of fermentation tanks are provided in the foundation, a collecting bucket is provided on the lower wall of the fermentation tank, a filter screen is fixedly installed on the upper port of the collecting bucket, a conduit is fixedly installed on the lower end of the collecting bucket, a collecting box is provided on the lower end of the conduit, a trigger assembly is provided on the upper wall of the collecting box, the upper end of the trigger assembly is exposed on the foundation, a collecting channel is provided in the foundation and located on one side of the collecting box, a pipeline is connected between the collecting box and the collecting channel, a solenoid valve is fixedly installed on the pipeline, a collecting tank is provided on the foundation and located on one side of the fermentation tank, the collecting channel is connected to the collecting tank, a water pump is fixedly installed on the foundation, a drain pipe is fixedly installed on the input end of the water pump, and the lower end of the drain pipe is located in the collecting tank;
发酵池内粮食发酵过程呈下沉产生黄水,通过收集斗对黄水进行收集,黄水通过导管进入收集箱内进行储存,当触发组件检测到收集箱内黄水的水位注满时,电磁阀打开,进而使得黄水通过管道进入汇总通道内,汇总通道将黄水导入收集池内,并通过水泵以及排水管对黄水进行统一排放。The grain fermentation process in the fermentation tank sinks and produces yellow water, which is collected by a collecting bucket and enters a collecting box through a conduit for storage. When the trigger component detects that the water level of the yellow water in the collecting box is full, the solenoid valve opens, allowing the yellow water to enter the aggregation channel through the pipe. The aggregation channel guides the yellow water into the collection tank and discharges the yellow water uniformly through a water pump and a drain pipe.
本实施例进一步设置为,所述触发组件包括筒体,所述筒体固定安装于收集箱上壁面,所述筒体上端贯穿于地基,所述筒体下端为开放式结构且与收集箱相通,所述筒体上壁面中心处固定安装有导向管,所述导向管上端贯穿于筒体上壁面且下端固定安装于收集箱内下壁面,所述导向管上端固定安装有阀门,所述导向管上套装有移动杆,所述移动杆下端固定安装有浮漂,所述筒体内上壁面固定安装有压力传感器,所述导向管上开设有通孔,所述通孔位于收集箱内;This embodiment is further configured as follows: the trigger assembly includes a cylinder, the cylinder is fixedly mounted on the upper wall of the collection box, the upper end of the cylinder passes through the foundation, the lower end of the cylinder is an open structure and communicates with the collection box, a guide tube is fixedly mounted at the center of the upper wall of the cylinder, the upper end of the guide tube passes through the upper wall of the cylinder and the lower end is fixedly mounted on the lower wall of the collection box, a valve is fixedly mounted on the upper end of the guide tube, a moving rod is sleeved on the guide tube, a float is fixedly mounted on the lower end of the moving rod, a pressure sensor is fixedly mounted on the upper wall of the cylinder, a through hole is opened on the guide tube, and the through hole is located in the collection box;
当收集池内的黄水上涨时,浮漂推动移动杆沿着导向管向上运动,直至移动杆与压力传感器相接触,此时电磁阀打开,当需要对收集箱内单独进行排放黄水时,通过打开阀门,将外界泵体与导向管上端连接,通过通孔将黄水抽入导向管内进行单独排放。When the yellow water in the collection pool rises, the float pushes the moving rod to move upward along the guide tube until the moving rod contacts the pressure sensor. At this time, the solenoid valve opens. When it is necessary to discharge the yellow water in the collection box separately, the valve is opened to connect the external pump body to the upper end of the guide tube, and the yellow water is pumped into the guide tube through the through hole for separate discharge.
本实施例进一步设置为,所述移动杆下端且位于浮漂两侧固定安装有密封垫;This embodiment is further configured such that a sealing pad is fixedly installed at the lower end of the moving rod and located on both sides of the float;
移动杆向上运动时,密封垫可以对筒体进行密封。When the moving rod moves upward, the sealing gasket can seal the cylinder.
本实施例进一步设置为,所述移动杆顶端到筒体内上壁面之间的距离等于收集箱的高度。This embodiment is further configured such that the distance between the top end of the moving rod and the upper wall surface of the cylinder is equal to the height of the collection box.
本实施例进一步设置为,所述汇总通道倾斜安装于收集池侧壁面。This embodiment is further configured such that the collecting channel is installed obliquely on the side wall of the collecting tank.
本实施例进一步设置为,若干所述发酵池分布于汇总通道两侧。This embodiment is further configured such that a plurality of fermentation tanks are distributed on both sides of the collecting channel.
其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,具体工作如下。The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.
实施例:根据说明书附图可知,电磁阀9以及压力传感器18与外界控制器电控连接,发酵池2内粮食发酵过程呈下沉产生黄水,通过收集斗3对黄水进行收集,黄水通过导管5进入收集箱6内进行储存,当收集池10内的黄水上涨时,浮漂17推动移动杆16沿着导向管14向上运动,直至移动杆16与压力传感器18相接触,此时电磁阀9打开,进而使得黄水通过管道8进入汇总通道7内,汇总通道7将黄水导入收集池10内,并通过水泵11以及排水管12对黄水进行统一排放;Embodiment: According to the attached drawings of the specification, the solenoid valve 9 and the pressure sensor 18 are electrically connected to the external controller. The grain fermentation process in the fermentation tank 2 sinks to produce yellow water, which is collected by the collecting bucket 3. The yellow water enters the collecting box 6 through the conduit 5 for storage. When the yellow water in the collecting tank 10 rises, the float 17 pushes the moving rod 16 to move upward along the guide tube 14 until the moving rod 16 contacts the pressure sensor 18. At this time, the solenoid valve 9 is opened, and the yellow water enters the collecting channel 7 through the pipeline 8. The collecting channel 7 guides the yellow water into the collecting tank 10, and the yellow water is uniformly discharged through the water pump 11 and the drain pipe 12.
当需要对收集箱6内单独进行排放黄水时,通过打开阀门15,将外界泵体与导向管14上端连接,通过通孔将黄水抽入导向管14内进行单独排放。When it is necessary to discharge the yellow water in the collection box 6 separately, the valve 15 is opened, the external pump body is connected to the upper end of the guide pipe 14, and the yellow water is pumped into the guide pipe 14 through the through hole for separate discharge.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
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