CN221955200U - Belt sweeping device for belt line machine head - Google Patents
Belt sweeping device for belt line machine head Download PDFInfo
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- CN221955200U CN221955200U CN202420580508.2U CN202420580508U CN221955200U CN 221955200 U CN221955200 U CN 221955200U CN 202420580508 U CN202420580508 U CN 202420580508U CN 221955200 U CN221955200 U CN 221955200U
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种用于料仓进料的皮带线机头皮带吹扫技术领域。The utility model relates to the technical field of belt line head belt blowing for silo feeding.
背景技术Background Art
料仓是各行各业常用的物料储存设备,料仓进料采用皮带线传输,原有设备为了防止皮带反向将氧化铝带出,会通过气流清吹的方式,将皮带反向带出的氧化铝进行清吹,气流清吹导致料仓内部处于正压,加上清吹的气流角度,增加了氧化铝粉尘的增多,随着气流从料仓的仓口吹到环境中,平均每日造成可回收氧化铝浪费30KG,年浪费10950KG,不仅具有一定的危险性,同时还会对作业人员的健康造成影响。Silos are commonly used material storage equipment in various industries. Silo feed is transmitted by belt lines. In order to prevent the belt from bringing out alumina in the reverse direction, the original equipment will use air blowing to blow away the alumina brought out by the belt in the reverse direction. The air blowing causes the inside of the silo to be in positive pressure, and the air flow angle of the blowing increases the amount of alumina dust. As the air flow blows from the silo's port into the environment, an average of 30KG of recyclable alumina is wasted every day, and 10,950KG is wasted annually. This is not only dangerous, but also affects the health of operators.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种皮带线机头皮带吹扫的装置,以解决上述背景技术中提出的问题。The utility model aims to provide a device for blowing the belt of a belt line machine head, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种皮带线机头皮带吹扫的装置,包括料仓,料仓装配有皮带线机,所述皮带线机的底部安装清吹装置,料仓通过恒压管线安装分离仓,分离仓通过清吹管线与清吹装置连接,分离仓的下料端与料仓的顶部连通。A belt purging device for a belt conveyor head comprises a silo, which is equipped with a belt conveyor. A cleaning device is installed at the bottom of the belt conveyor. A separation silo is installed in the silo through a constant pressure pipeline. The separation silo is connected to the cleaning device through a cleaning pipeline, and the discharge end of the separation silo is connected to the top of the silo.
作为本实用新型再进一步的方案:所述分离仓的内部设置有两个呈八字形状分布的烧结滤网,烧结滤网将分离仓分隔成三个腔室,中间腔室与恒压管线的输出端连通。As a further solution of the utility model: two sintered filters distributed in an eight-shaped shape are arranged inside the separation chamber, and the sintered filters divide the separation chamber into three chambers, and the middle chamber is connected to the output end of the constant pressure pipeline.
作为本实用新型再进一步的方案:所述清吹管线上连通有反吹管线,反吹管线的输出端通过两根支管分别与分离仓两侧的腔室连通,两根支管上分别安装反吹控制阀。As a further solution of the utility model: the cleaning pipeline is connected with a backflush pipeline, the output end of the backflush pipeline is connected with the chambers on both sides of the separation bin through two branch pipes, and backflush control valves are respectively installed on the two branch pipes.
作为本实用新型再进一步的方案:所述清吹管线的输入端通过两个进风管分别与分离仓两侧的腔室连通,两根进风管上分别安装进风控制阀。As a further solution of the utility model: the input end of the cleaning and blowing pipeline is communicated with the chambers on both sides of the separation bin through two air inlet pipes, and air inlet control valves are respectively installed on the two air inlet pipes.
作为本实用新型再进一步的方案:所述清吹管线上安装有进排气管线,进排气管线上安装有进排气控制阀。As a further solution of the utility model: an air inlet and exhaust pipeline is installed on the cleaning pipeline, and an air inlet and exhaust control valve is installed on the air inlet and exhaust pipeline.
作为本实用新型再进一步的方案:所述清吹装置包括仓门框架和清吹板,所述仓门框架固定在料仓的仓门上,皮带线机从仓门框架内进入,仓门框架内部为空腔,恒压管线与仓门框架连通,清吹板通过支架安装在料仓内,且位于皮带线机的底部,清吹板上开设有等距分布的清吹孔,清吹板与清吹管线连通。As a further solution of the utility model: the cleaning and blowing device includes a silo door frame and a cleaning and blowing plate, the silo door frame is fixed on the silo door, the belt line machine enters from the silo door frame, the interior of the silo door frame is a cavity, the constant pressure pipeline is connected to the silo door frame, the cleaning and blowing plate is installed in the silo through a bracket and is located at the bottom of the belt line machine, the cleaning and blowing plate is provided with equidistantly distributed cleaning and blowing holes, and the cleaning and blowing plate is connected to the cleaning and blowing pipeline.
作为本实用新型再进一步的方案:所述支架上安装有导流板,导流板为向下弯曲的弧形状,位于清吹板的清吹方向一侧。As a further solution of the utility model: a guide plate is installed on the bracket, the guide plate is in the shape of an arc that bends downward and is located on the side of the cleaning direction of the cleaning plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该皮带线机头皮带吹扫的装置,通过负压抽取料仓内部气流,防止料仓内部的气流外泄,负压抽取的气流中含有氧化铝,在对其氧化铝进行过滤回收,送回料仓,实现回收外泄氧化铝的目的。The belt blowing device at the head of the belt line extracts the airflow inside the silo through negative pressure to prevent the airflow inside the silo from leaking out. The airflow extracted by negative pressure contains alumina, which is filtered and recovered and sent back to the silo to achieve the purpose of recovering the leaked alumina.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种皮带线机头皮带吹扫的装置的结构示意图;FIG1 is a schematic structural diagram of a belt line head belt purging device;
图2为一种皮带线机头皮带吹扫的装置中清吹装置的结构立体图;FIG2 is a structural perspective view of a cleaning device in a belt line machine head belt cleaning device;
图3为一种皮带线机头皮带吹扫的装置中清吹装置的结构主视图;FIG3 is a front view of the structure of a cleaning device in a belt line machine head belt cleaning device;
图4为一种皮带线机头皮带吹扫的装置中清吹装置的结构分解图。FIG. 4 is a structural exploded view of a cleaning device in a belt line machine head belt cleaning device.
图中:1、料仓;2、恒压管线;3、分离仓;4、进风管;5、清吹管线;6、反吹管线;7、皮带线机;8、烧结滤网;9、清吹装置;901、仓门框架;902、清吹板;903、导流板;904、支架;10、反吹控制阀;11、风机;12、气泵;13、进排气管线;14、进风控制阀;15、支管。In the figure: 1. silo; 2. constant pressure pipeline; 3. separation silo; 4. air inlet pipe; 5. cleaning pipeline; 6. back-blowing pipeline; 7. belt line machine; 8. sintering filter; 9. cleaning device; 901. silo door frame; 902. cleaning plate; 903. guide plate; 904. bracket; 10. back-blowing control valve; 11. fan; 12. air pump; 13. air inlet and exhaust pipelines; 14. air inlet control valve; 15. branch pipe.
具体实施方式DETAILED DESCRIPTION
请参阅图1~4,本实用新型实施例中,一种皮带线机头皮带吹扫的装置,包括料仓1,料仓1装配有皮带线机7,皮带线机7的底部安装清吹装置9,料仓1通过恒压管线2安装分离仓3,分离仓3通过清吹管线5与清吹装置9连接,分离仓3的下料端与料仓1的顶部连通,恒压管线2上安装风机11,风机11通过负压将外界以及料仓1内部的气流吸入,并送入分离仓3内,经过分离仓3的过滤将氧化铝与气体分离,气体通过清吹管线5送到清吹装置9进行清吹作业,清吹管线5上设置有气泵12,形成气流的循环体系,恒压管线2将料仓1内部的正压气流进行回收,并将其中的氧化铝进行过滤回收,减少氧化铝的外泄,平均每日回收氧化铝浪费30KG,年回收10950KG,通过现场作业安全性,同时还能减少作业人员的吸入。Please refer to Figures 1 to 4. In the embodiment of the utility model, a belt line machine head belt blowing device includes a silo 1, the silo 1 is equipped with a belt line machine 7, a blowing device 9 is installed at the bottom of the belt line machine 7, the silo 1 is installed with a separation silo 3 through a constant pressure pipeline 2, the separation silo 3 is connected to the blowing device 9 through a blowing pipeline 5, the discharge end of the separation silo 3 is connected to the top of the silo 1, and a fan 11 is installed on the constant pressure pipeline 2. The fan 11 sucks in the airflow from the outside and the inside of the silo 1 through negative pressure and sends it into the separation silo 3, the alumina is separated from the gas through filtration in the separation bin 3, and the gas is sent to the purge device 9 through the purge pipeline 5 for purge operation. The purge pipeline 5 is provided with an air pump 12 to form an air circulation system. The constant pressure pipeline 2 recovers the positive pressure airflow inside the silo 1, and filters and recovers the alumina therein to reduce the leakage of alumina. On average, 30 kg of alumina is wasted every day and 10,950 kg is recovered annually. Through on-site operation safety, it can also reduce the inhalation of operators.
在一个优选的实施方式中,分离仓3的内部设置有两个呈八字形状分布的烧结滤网8,烧结滤网8将分离仓3分隔成三个腔室,中间腔室与恒压管线2的输出端连通,两个呈八字形状分布的烧结滤网8,不仅能够过滤氧化铝粉尘,在氧化铝堆积后还能够因重力掉落汇聚到分离仓3底部,分离仓3与料仓1之间可利用绞龙进行下料控制绞龙每次下料时控制在分离仓3内保留一部分,用于密封气流,防止气体从绞龙进入到料仓1。In a preferred embodiment, two sintered filter screens 8 distributed in an eight-shaped shape are provided inside the separation bin 3. The sintered filter screens 8 divide the separation bin 3 into three chambers. The middle chamber is connected to the output end of the constant pressure pipeline 2. The two sintered filter screens 8 distributed in an eight-shaped shape can not only filter the alumina dust, but also can fall due to gravity and gather at the bottom of the separation bin 3 after the alumina accumulates. An auger can be used to control the material discharge between the separation bin 3 and the silo 1. Each time the auger discharges material, a part of it is controlled to be retained in the separation bin 3 to seal the airflow and prevent the gas from entering the silo 1 from the auger.
在一个优选的实施方式中,清吹管线5上连通有反吹管线6,反吹管线6的输出端通过两根支管15分别与分离仓3两侧的腔室连通,两根支管15上分别安装反吹控制阀10。In a preferred embodiment, the purge pipeline 5 is connected to a backflush pipeline 6 , and the output end of the backflush pipeline 6 is connected to the chambers on both sides of the separation bin 3 through two branch pipes 15 , and the backflush control valves 10 are respectively installed on the two branch pipes 15 .
在一个优选的实施方式中,清吹管线5的输入端通过两个进风管4分别与分离仓3两侧的腔室连通,两根进风管4上分别安装进风控制阀14,过滤状态下,分离仓3中间腔室内的气流进入到两侧,然后排出,反吹时,反吹控制阀10打开,同侧腔室对应的进风控制阀14闭合,支管15向该侧腔室内送入气流,进行反吹,使附着在烧结滤网8上的氧化铝掉落,达到反吹效果。In a preferred embodiment, the input end of the cleaning pipeline 5 is connected to the chambers on both sides of the separation bin 3 through two air inlet pipes 4, and air inlet control valves 14 are respectively installed on the two air inlet pipes 4. In the filtering state, the airflow in the middle chamber of the separation bin 3 enters both sides and then is discharged. During backblowing, the backblowing control valve 10 is opened, and the air inlet control valve 14 corresponding to the chamber on the same side is closed. The branch pipe 15 sends airflow into the chamber on this side for backblowing, so that the alumina attached to the sintered filter 8 falls off, thereby achieving the backblowing effect.
在一个优选的实施方式中,清吹管线5上安装有进排气管线13,进排气管线13上安装有进排气控制阀,气泵12为了保持反吹或者清吹作业时的气压,因此所需气流量有所不同,清吹管线5内的气压会出现过剩或者不足的情况,为此设置进排气管线13,通过清吹管线5进行收放气压,满足作业需求。In a preferred embodiment, an inlet and exhaust pipeline 13 is installed on the cleaning and blowing pipeline 5, and an inlet and exhaust control valve is installed on the inlet and exhaust pipeline 13. In order to maintain the air pressure during backblowing or cleaning operations, the air pump 12 requires different air flow rates, and the air pressure in the cleaning and blowing pipeline 5 may be excessive or insufficient. For this reason, the inlet and exhaust pipeline 13 is set, and the air pressure is adjusted and released through the cleaning and blowing pipeline 5 to meet the operation requirements.
在一个优选的实施方式中,清吹装置9包括仓门框架901和清吹板902,仓门框架901固定在料仓1的仓门上,皮带线机7从仓门框架901内进入,仓门框架901内部为空腔,恒压管线2与仓门框架901连通,清吹板902通过支架904安装在料仓1内,且位于皮带线机7的底部,清吹板902上开设有等距分布的清吹孔,清吹板902与清吹管线5连通,仓门框架901是氧化铝进入和氧化铝粉尘外泄的唯一途径,因此在仓门框架901出采用负压虹吸引入气流,能够有效的避免氧化铝粉末外泄。In a preferred embodiment, the cleaning device 9 includes a bin door frame 901 and a cleaning plate 902. The bin door frame 901 is fixed on the bin door of the silo 1, and the belt conveyor 7 enters from the bin door frame 901. The interior of the bin door frame 901 is a cavity. The constant pressure pipeline 2 is connected to the bin door frame 901. The cleaning plate 902 is installed in the silo 1 through a bracket 904 and is located at the bottom of the belt conveyor 7. The cleaning plate 902 is provided with equidistantly distributed cleaning holes. The cleaning plate 902 is connected to the cleaning pipeline 5. The bin door frame 901 is the only way for alumina to enter and alumina dust to leak out. Therefore, a negative pressure siphon is used to attract the incoming airflow at the bin door frame 901, which can effectively prevent the leakage of alumina powder.
在一个优选的实施方式中,支架904上安装有导流板903,导流板903为向下弯曲的弧形状,位于清吹板902的清吹方向一侧,清吹板902距离皮带线机7末端太近,在清吹过程中气流经过下落的氧化铝,导致气流携带部分氧化铝,增加氧化铝粉末的产生,通过设置导流板903对气流方向进行引导,减少氧化铝粉末的产生。In a preferred embodiment, a guide plate 903 is installed on the bracket 904. The guide plate 903 is in the shape of a downward curved arc and is located on the blowing direction side of the blowing plate 902. The blowing plate 902 is too close to the end of the belt line machine 7. During the blowing process, the airflow passes through the falling alumina, causing the airflow to carry part of the alumina, increasing the generation of alumina powder. By setting the guide plate 903, the airflow direction is guided to reduce the generation of alumina powder.
需要说明的是,以上各实施例均属于同一实用新型构思,各实施例的描述各有侧重,在个别实施例中描述未详尽之处,可参考其他实施例中的描述。It should be noted that the above embodiments all belong to the same utility model concept, and the description of each embodiment has its own focus. For matters that are not described in detail in some embodiments, reference can be made to the description in other embodiments.
以上所述实施例仅表达了本实用新型的实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express the implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
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