CN221955039U - Multipurpose ash bin automatic block-cleaning device - Google Patents
Multipurpose ash bin automatic block-cleaning device Download PDFInfo
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Abstract
本实用新型属于灰仓清理相关技术领域,尤其涉及一种多用途灰仓自动清堵装置,其特征在于,灰仓包括直段、锥段和底封,锥段位于直段的底部,底封位于锥段的底部,所述锥段的一侧开孔连接排灰管,所述排灰管上设有电动插板阀,排灰管连接排灰管道,所述灰仓的锥段上设有用于去除灰尘的吹气机构和清扫机构,清扫机构的清扫区域不少于吹气机构的覆盖区域。与现有技术相比,本实用新型的有益效果是:避免灰仓采用加湿外运灰尘时,造成排灰管进入含水灰尘堵塞,吹气机构使得灰仓内部的灰尘获得动力,进而便于灰尘通过排灰管排除。清洁刷对灰仓内表面进行清洁,进而使得灰仓内表面进行灰尘去除,避免灰仓内壁集尘。
The utility model belongs to the technical field related to ash bin cleaning, and particularly relates to a multi-purpose ash bin automatic plugging removal device, characterized in that the ash bin includes a straight section, a conical section and a bottom seal, the conical section is located at the bottom of the straight section, the bottom seal is located at the bottom of the conical section, one side of the conical section is opened to connect the ash discharge pipe, the ash discharge pipe is provided with an electric gate valve, the ash discharge pipe is connected to the ash discharge pipeline, and the conical section of the ash bin is provided with a blowing mechanism and a cleaning mechanism for removing dust, and the cleaning area of the cleaning mechanism is not less than the coverage area of the blowing mechanism. Compared with the prior art, the beneficial effect of the utility model is: when the ash bin adopts humidification to transport dust outside, the ash discharge pipe is prevented from being blocked by water-containing dust, and the blowing mechanism enables the dust inside the ash bin to obtain power, thereby facilitating the removal of dust through the ash discharge pipe. The cleaning brush cleans the inner surface of the ash bin, thereby removing dust from the inner surface of the ash bin and avoiding dust collection on the inner wall of the ash bin.
Description
技术领域Technical Field
本实用新型属于灰仓清理相关技术领域,尤其涉及一种多用途灰仓自动清堵装置。The utility model belongs to the technical field related to ash bin cleaning, and in particular relates to a multi-purpose ash bin automatic blocking clearing device.
背景技术Background Art
在工业生产中,除尘是工艺要求也是环保要求,灰尘在被除尘设备捕集后,会进入灰仓中暂存,随后根据工艺要求,采用加湿外运亦或者抽吸外运,由于两种方式不同时使用,且使用时间的不确定,导致不经常使用的排灰口会发生堵塞且难以清理。申请号为201420606875.1的中国实用新型专利公开了一种清理圆锥体灰仓内壁上贴仓料的装置,包括:喷嘴、集气包、气流控制阀、输气导管和压缩空气进气管;喷嘴至少有两个,喷嘴均匀固定在灰仓口的圆周边上;气流控制阀安装在输气导管上,用于控制集气包中的气流进入灰仓内;输气导管为中空导管,其一端与喷嘴相连,另一端与集气包相连;压缩空气进气管与集气包相连,用于将压缩空气输入集气包内。申请号为201921196892.1的中国实用新型专利公开了一种圆式电除尘器灰仓辅助卸灰装置,包括灰斗,灰斗的外表面设有灰仓辅助卸灰装置,且灰仓辅助卸灰装置由环管支架、喷嘴、连接软管、上下喷吹环管、支管、套管、主气管以及电磁阀组成,灰斗的外侧壁固定安装有环管支架,灰斗的外侧壁开设有均布的接口并且接口上套接有喷嘴,喷嘴远离灰斗的一端固定连接有连接软管,环管支架的上表面卡接有上下喷吹环管。可见,通过在灰斗处安装高压氮气,能够作用于灰仓的灰斗壁上将聚集在灰斗内的积灰全部清理干净,保证灰仓在整个卸灰过程中的流畅性和安全性。这种气体吹扫清理的方式,对于某些质地偏粘的灰尘使用效果不好,因为,即使很密集地布置喷嘴,两个喷嘴之间仍然有较大面积无法受到吹扫,还是会存在沉积的问题,影响灰仓的正常运行。In industrial production, dust removal is a process requirement as well as an environmental requirement. After being captured by the dust removal equipment, the dust will be temporarily stored in the ash bin, and then transported out by humidification or suction according to the process requirements. Since the two methods are not used at the same time and the use time is uncertain, the ash outlet that is not frequently used will be blocked and difficult to clean. The Chinese utility model patent with application number 201420606875.1 discloses a device for cleaning the silo material attached to the inner wall of a conical ash bin, including: a nozzle, an air collection bag, an air flow control valve, an air delivery duct and a compressed air intake pipe; there are at least two nozzles, and the nozzles are evenly fixed on the circumference of the ash bin opening; the air flow control valve is installed on the air delivery duct to control the air flow in the air collection bag to enter the ash bin; the air delivery duct is a hollow duct, one end of which is connected to the nozzle and the other end is connected to the air collection bag; the compressed air intake pipe is connected to the air collection bag to input compressed air into the air collection bag. The Chinese utility model patent with application number 201921196892.1 discloses a circular electrostatic precipitator ash bin auxiliary ash unloading device, including an ash hopper, the outer surface of the ash hopper is provided with an ash bin auxiliary ash unloading device, and the ash bin auxiliary ash unloading device is composed of a ring tube bracket, a nozzle, a connecting hose, upper and lower spray ring tubes, a branch pipe, a sleeve, a main air pipe and a solenoid valve. The outer wall of the ash hopper is fixedly installed with a ring tube bracket, the outer wall of the ash hopper is provided with evenly distributed interfaces and the interfaces are sleeved with nozzles, the end of the nozzle away from the ash hopper is fixedly connected with a connecting hose, and the upper surface of the ring tube bracket is clamped with upper and lower spray ring tubes. It can be seen that by installing high-pressure nitrogen at the ash hopper, it can act on the ash hopper wall of the ash hopper to clean up all the accumulated ash in the ash hopper, ensuring the smoothness and safety of the ash hopper during the entire ash unloading process. This gas blowing and cleaning method is not very effective for some sticky dusts because, even if the nozzles are arranged very densely, there is still a large area between the two nozzles that cannot be blown, and there will still be deposition problems, which will affect the normal operation of the ash bin.
实用新型内容Utility Model Content
本实用新型的目的是提供一种多用途灰仓自动清堵装置,克服现有技术的不足,通过在灰仓的锥段设置用于去除灰尘的吹气机构和清扫机构,保证不论加湿外运亦或者抽吸外运,两种排灰方式无论使用哪一种方式,都能保证正常排灰,减少灰仓内壁两个喷嘴之间的沉积和外部湿气逆流到灰仓内引起的板结问题。The purpose of the utility model is to provide a multi-purpose ash bin automatic blockage clearing device, which overcomes the shortcomings of the prior art and ensures that normal ash discharge can be guaranteed regardless of whether humidification or suction transportation is used, thereby reducing the deposition between the two nozzles on the inner wall of the ash bin and the compaction problem caused by the backflow of external moisture into the ash bin.
为实现上述目的,本实用新型通过以下技术方案实现:To achieve the above purpose, the utility model is implemented through the following technical solutions:
一种多用途灰仓自动清堵装置,其特征在于,灰仓包括直段、锥段和底封,锥段位于直段的底部,底封位于锥段的底部,所述锥段的一侧开孔连接排灰管,所述排灰管上设有电动插板阀,排灰管连接排灰管道,所述灰仓的锥段上设有用于去除灰尘的吹气机构和清扫机构,清扫机构的清扫区域不少于吹气机构的覆盖区域。A multi-purpose ash bin automatic plugging cleaning device, characterized in that the ash bin includes a straight section, a conical section and a bottom seal, the conical section is located at the bottom of the straight section, the bottom seal is located at the bottom of the conical section, one side of the conical section has an opening connected to an ash discharge pipe, the ash discharge pipe is provided with an electric gate valve, the ash discharge pipe is connected to the ash discharge pipeline, the conical section of the ash bin is provided with a blowing mechanism and a cleaning mechanism for removing dust, and the cleaning area of the cleaning mechanism is not less than the coverage area of the blowing mechanism.
所述吹气机构包括气泵、吹气管、分气管和喷嘴,所述气泵的出口连接吹气管,所述吹气管上安装有用于控制开合的阀门,所述吹气管的输出端连接分气管,分气管上开有若干个喷嘴,喷嘴固定在灰仓锥段上开设的安装孔上。The blowing mechanism includes an air pump, an air blowing pipe, an air distribution pipe and a nozzle. The outlet of the air pump is connected to the air blowing pipe. A valve for controlling opening and closing is installed on the air blowing pipe. The output end of the air blowing pipe is connected to the air distribution pipe. A plurality of nozzles are opened on the air distribution pipe. The nozzles are fixed on the mounting holes opened on the cone section of the ash bin.
所述清扫机构包括清扫电机、竖杆、侧杆和清洁刷,灰仓的直段顶部安装有清扫电机,清扫电机的输出轴连接竖杆,所述竖杆表面焊接有侧杆,所述侧杆的端部固定有清洁刷,清洁刷与灰仓的锥段内壁相接触。The cleaning mechanism includes a cleaning motor, a vertical rod, a side rod and a cleaning brush. The cleaning motor is installed on the top of the straight section of the ash bin, and the output shaft of the cleaning motor is connected to the vertical rod. The side rod is welded on the surface of the vertical rod. The cleaning brush is fixed on the end of the side rod, and the cleaning brush is in contact with the inner wall of the conical section of the ash bin.
所述喷嘴的出口斜向下设置,与水平夹角为45~70°。The outlet of the nozzle is arranged obliquely downward, with an angle of 45 to 70 degrees with the horizontal.
所述侧杆和清洁刷设置有4~6个绕竖杆分布,其中至少一个清洁刷为矩形结构,至少一个清洁刷为角形结构,所述角形结构清洁刷位于直段与锥段的连接处和锥段与底封的连接处。The side rods and cleaning brushes are provided with 4 to 6 arranged around the vertical rod, wherein at least one cleaning brush is a rectangular structure and at least one cleaning brush is an angular structure, wherein the angular structure cleaning brush is located at the connection between the straight section and the cone section and at the connection between the cone section and the bottom seal.
所述电动插板阀上阀板的密封面上设有密封圈。A sealing ring is arranged on the sealing surface of the upper valve plate of the electric gate valve.
所述喷嘴沿灰仓锥段成环形阵列分布,从上至下设有3~4排,每排喷嘴通过分气管使同排相邻喷嘴之间的间隔距离为30~80mm,两排之间的间隔距离为80~250mm。The nozzles are distributed in a circular array along the cone section of the ash bin, with 3 to 4 rows from top to bottom. The nozzles in each row are spaced 30 to 80 mm apart from adjacent nozzles in the same row through an air distribution pipe, and the spacing between two rows is 80 to 250 mm.
所述气泵为活塞式气体压缩机或螺杆式气体压缩机。The air pump is a piston type gas compressor or a screw type gas compressor.
所述分气管为三排,各排的直径之比由上至下依次为15mm:20mm:30mm。The gas distribution pipes are arranged in three rows, and the ratio of the diameters of the rows from top to bottom is 15mm:20mm:30mm.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)通过在灰仓的锥段设置用于去除灰尘的吹气机构和清扫机构,保证不论加湿外运亦或者抽吸外运,两种排灰方式无论使用哪一种方式,都能保正常证排灰,减少灰仓内壁两个喷嘴之间的沉积和外部湿气逆流到灰仓内引起的板结问题,避免灰仓采用加湿外运灰尘时,造成排灰管进入含水灰尘堵塞,吹气机构使得灰仓内部的灰尘获得动力,进而便于灰尘通过排灰管排除。1) By setting a blowing mechanism and a cleaning mechanism for removing dust in the cone section of the ash bin, it is ensured that no matter whether it is humidification or suction, both ash removal methods can ensure normal ash removal, reduce the deposition between the two nozzles on the inner wall of the ash bin and the hardening problem caused by the backflow of external moisture into the ash bin, and avoid the ash discharge pipe being blocked by water-containing dust when the ash bin is humidified to transport dust outside. The blowing mechanism enables the dust inside the ash bin to obtain power, thereby facilitating the removal of dust through the ash discharge pipe.
2)通过吹气机构使得气泵产生的气流通过吹气管吹入分气管的内部,而分气管内部的空气通过喷嘴吹入灰仓内,进而使得灰仓内部的灰尘在气流的作用下由电动插板阀排出。2) The air flow generated by the air pump is blown into the air distribution pipe through the air blowing mechanism, and the air inside the air distribution pipe is blown into the ash bin through the nozzle, so that the dust inside the ash bin is discharged by the electric gate valve under the action of the air flow.
3)通过将清扫机构安装在清扫电机输出轴上,清扫电机输出轴带着竖杆和侧杆旋转时,侧杆通过端部的清洁刷对灰仓内表面进行清洁,进而使得灰仓内表面进行灰尘去除,避免灰仓内壁集尘。3) By installing the cleaning mechanism on the output shaft of the cleaning motor, when the output shaft of the cleaning motor rotates with the vertical rod and the side rod, the side rod cleans the inner surface of the ash bin through the cleaning brush at the end, thereby removing dust from the inner surface of the ash bin and avoiding dust accumulation on the inner wall of the ash bin.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例的外部立体结构示意图;FIG1 is a schematic diagram of the external three-dimensional structure of an embodiment of the utility model;
图2为本实用新型实施例的内部结构示意图;FIG2 is a schematic diagram of the internal structure of an embodiment of the utility model;
图中:1-灰仓;2-排灰管;3-电动插板阀;4-气泵;5-吹气管;6-阀门;7-分气管;8-喷嘴;9-清扫电机;10-竖杆;11-侧杆;12-清洁刷。In the figure: 1-ash bin; 2-ash discharge pipe; 3-electric gate valve; 4-air pump; 5-air blowing pipe; 6-valve; 7-air distribution pipe; 8-nozzle; 9-cleaning motor; 10-vertical rod; 11-side rod; 12-cleaning brush.
具体实施方式DETAILED DESCRIPTION
下面将结合具体实施例对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。The technical solution of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的具体实施例作简单地介绍,显而易见地,下面描述中的具体实施例是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些具体实施例获得其他的具体实施例。In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the specific embodiments required to be used in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the specific embodiments described below are some implementation methods of the utility model. For ordinary technicians in this field, other specific embodiments can be obtained based on these specific embodiments without paying creative work.
通常在此处具体实施例中描述和显示出的本实用新型实施例的组件可以以无数种不同的配置来布置和设计。因此,以下对在具体实施例中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。The components of the embodiments of the present invention generally described and shown in the specific embodiments herein can be arranged and designed in countless different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the specific embodiments is not intended to limit the scope of the utility model claimed, but only represents the selected embodiments of the utility model.
见图1-2,是本实用新型一种多用途灰仓自动清堵装置实施例结构示意图,灰仓1包括直段、锥段和底封,锥段位于直段的底部,底封位于锥段的底部,锥段的一侧开孔连接排灰管2,排灰管2上设有电动插板阀3,排灰管2连接排灰管道,灰仓1的锥段上设有用于去除灰尘的吹气机构和清扫机构,清扫机构的清扫区域不少于吹气机构的覆盖区域。排灰管2通过电动插板阀3进行封堵,在电动插板阀3上阀板的密封面上设有密封圈,从而避免了灰仓1采用加湿外运灰尘时,造成排灰管2进入含水灰尘堵塞,而灰仓1设置的用于灰尘去除的吹气机构和清扫机构,进而使得灰仓1通过排灰管2排出灰尘时,通过吹气机构和清扫机构,使得灰仓1内部的灰尘获得动力,进而便于灰尘通过排灰管2排除。See Figure 1-2, which is a schematic diagram of the structure of an embodiment of a multi-purpose ash bin automatic plugging device of the utility model. The ash bin 1 includes a straight section, a cone section and a bottom seal. The cone section is located at the bottom of the straight section, and the bottom seal is located at the bottom of the cone section. One side of the cone section is opened to connect the ash discharge pipe 2. The ash discharge pipe 2 is provided with an electric gate valve 3. The ash discharge pipe 2 is connected to the ash discharge pipeline. The cone section of the ash bin 1 is provided with a blowing mechanism and a cleaning mechanism for removing dust. The cleaning area of the cleaning mechanism is not less than the coverage area of the blowing mechanism. The ash discharge pipe 2 is blocked by the electric gate valve 3. A sealing ring is provided on the sealing surface of the valve plate on the electric gate valve 3, thereby avoiding the ash discharge pipe 2 from being blocked by water-containing dust when the ash bin 1 is humidified to transport dust outside. The ash bin 1 is provided with a blowing mechanism and a cleaning mechanism for removing dust, so that when the ash bin 1 discharges dust through the ash discharge pipe 2, the dust inside the ash bin 1 is powered by the blowing mechanism and the cleaning mechanism, thereby facilitating the dust to be discharged through the ash discharge pipe 2.
吹气机构包括气泵4、吹气管5、分气管7和喷嘴8,气泵4的出口连接吹气管5,吹气管5上安装有用于控制开合的阀门6,阀门6用于调节气体吹出的流量,吹气管5的输出端连接分气管7,分气管7上开有若干个喷嘴8,喷嘴8固定在灰仓1锥段上开设的安装孔上。分气管7内部的空气通过喷嘴8吹入灰仓1内,进而使得灰仓1内部的灰尘在气流的作用下由电动插板阀3排出。实施例中,气泵4为活塞式气体压缩机或螺杆式气体压缩机均可。The blowing mechanism includes an air pump 4, an air blowing pipe 5, an air distribution pipe 7 and a nozzle 8. The outlet of the air pump 4 is connected to the air blowing pipe 5. The air blowing pipe 5 is provided with a valve 6 for controlling the opening and closing. The valve 6 is used to adjust the flow rate of the gas blown out. The output end of the air blowing pipe 5 is connected to the air distribution pipe 7. The air distribution pipe 7 is provided with a plurality of nozzles 8. The nozzles 8 are fixed on the mounting holes provided on the cone section of the ash bin 1. The air inside the air distribution pipe 7 is blown into the ash bin 1 through the nozzle 8, so that the dust inside the ash bin 1 is discharged by the electric gate valve 3 under the action of the airflow. In the embodiment, the air pump 4 can be a piston gas compressor or a screw gas compressor.
清扫机构包括清扫电机9、竖杆10、侧杆11和清洁刷12,灰仓1的直段顶部安装有清扫电机9,清扫电机9的输出轴连接竖杆10,竖杆10表面焊接有侧杆11,侧杆11的端部固定有清洁刷12,清洁刷12与灰仓的锥段内壁相接触。清扫电机9输出轴带着竖杆10和侧杆11旋转时,侧杆11通过端部的清洁刷12对灰仓1内表面进行清洁,进而使得灰仓1内表面进行灰尘去除,避免灰仓1内壁集尘。The cleaning mechanism includes a cleaning motor 9, a vertical rod 10, a side rod 11 and a cleaning brush 12. The cleaning motor 9 is installed on the top of the straight section of the ash bin 1. The output shaft of the cleaning motor 9 is connected to the vertical rod 10. The side rod 11 is welded on the surface of the vertical rod 10. The end of the side rod 11 is fixed with a cleaning brush 12, and the cleaning brush 12 contacts the inner wall of the cone section of the ash bin. When the output shaft of the cleaning motor 9 rotates with the vertical rod 10 and the side rod 11, the side rod 11 cleans the inner surface of the ash bin 1 through the cleaning brush 12 at the end, thereby removing dust from the inner surface of the ash bin 1 and preventing dust from collecting on the inner wall of the ash bin 1.
喷嘴8的出口斜向下设置,与水平夹角为65°。The outlet of the nozzle 8 is arranged obliquely downward, with an angle of 65° with the horizontal.
侧杆11和清洁刷12设置有4~6个绕竖杆10分布,其中至少一个清洁刷12为矩形结构,至少一个清洁刷12为角形结构,角形结构清洁刷位于直段与锥段的连接处和锥段与底封的连接处。There are 4 to 6 side rods 11 and cleaning brushes 12 distributed around the vertical rod 10, at least one cleaning brush 12 is a rectangular structure, at least one cleaning brush 12 is an angular structure, and the angular structure cleaning brush is located at the connection between the straight section and the cone section and the connection between the cone section and the bottom seal.
喷嘴8沿灰仓锥段成环形阵列分布,从上至下设有3~4排,每排喷嘴8通过分气管7使同排相邻喷嘴8之间的间隔距离为60mm,两排之间的间隔距离为200mm。为了实现更好的清理效果,分气管7为三排,各排的直径之比由上至下依次为15mm:20mm:30mm,使三排喷嘴8喷出的气体流量不同,以解决灰仓内部越底部灰尘越多的现实问题,提供稳定的吹扫功率,防止底部堵塞,无法排出。The nozzles 8 are distributed in a circular array along the cone section of the ash bin, with 3 to 4 rows from top to bottom. The distance between adjacent nozzles 8 in each row is 60 mm through the air distribution pipe 7, and the distance between two rows is 200 mm. In order to achieve a better cleaning effect, the air distribution pipe 7 is divided into three rows, and the ratio of the diameter of each row is 15 mm: 20 mm: 30 mm from top to bottom, so that the gas flow rate sprayed by the three rows of nozzles 8 is different, so as to solve the practical problem that the dust inside the ash bin is more at the bottom, provide stable purge power, and prevent the bottom from being blocked and unable to be discharged.
本实用新型的工作原理及使用流程是:使用时,排灰管2通过电动插板阀3进行封堵,灰仓1用来收集灰尘,当需要通过排灰管2把灰仓1内灰尘向往排出时,气泵4产生的空气通过吹气管5注入分气管7内,而分气管7内的空气通过喷嘴8吹出,使得灰仓1内部的灰尘运动后由排灰管2排出进入排灰管道,当清扫电机9与外部的电源连接时,清扫电机9输出轴通过竖杆10和侧杆11带着清洁刷12旋转,而清洁刷12对灰仓1的内壁清洁,避免灰仓1内壁集尘。The working principle and use process of the utility model are as follows: when in use, the ash discharge pipe 2 is blocked by the electric plug-in valve 3, and the ash bin 1 is used to collect dust. When the dust in the ash bin 1 needs to be discharged through the ash discharge pipe 2, the air generated by the air pump 4 is injected into the air distribution pipe 7 through the blowing pipe 5, and the air in the air distribution pipe 7 is blown out through the nozzle 8, so that the dust inside the ash bin 1 is moved and discharged from the ash discharge pipe 2 into the ash discharge pipeline. When the cleaning motor 9 is connected to an external power supply, the output shaft of the cleaning motor 9 rotates with the cleaning brush 12 through the vertical rod 10 and the side rod 11, and the cleaning brush 12 cleans the inner wall of the ash bin 1 to prevent dust from collecting on the inner wall of the ash bin 1.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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