CN221954698U - Aluminum profile bagging machine - Google Patents
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- CN221954698U CN221954698U CN202420019821.9U CN202420019821U CN221954698U CN 221954698 U CN221954698 U CN 221954698U CN 202420019821 U CN202420019821 U CN 202420019821U CN 221954698 U CN221954698 U CN 221954698U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 45
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 45
- 238000007789 sealing Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 abstract description 38
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 230000002452 interceptive effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及铝型材加工设备技术领域,具体为一种铝型材套袋机。The utility model relates to the technical field of aluminum profile processing equipment, in particular to an aluminum profile bagging machine.
背景技术Background Art
为了保障铝型材在运输途中不被划伤以及在销售环节防止灰尘积累到铝型材表面影响销售,现在大多数铝型材生产厂商在加工出长条状铝型材后,都会安排包装工序,具体操作为在长条状铝型材的外部套一层塑料包装袋。In order to protect the aluminum profiles from being scratched during transportation and to prevent dust from accumulating on the surface of the aluminum profiles and affecting sales during the sales process, most aluminum profile manufacturers now arrange a packaging process after processing the long aluminum profiles. The specific operation is to put a layer of plastic packaging bag on the outside of the long aluminum profiles.
授权公告号为CN218258944U的中国专利公开了一种铝型材套袋机,属于铝型材加工设备领域。本实用新型通过上料装置、套袋装置、接料装置、包装袋的配合使用,使得工人能够利用液压缸进行快速套袋作业,降低了铝型材包装作业的劳动强度,提高了铝型材的包装效率,而且这种包装方式更加符合目前劳动市场的主流人群的工作习惯,降低了工厂的招聘工人的难度,为工厂的正常运营提供了保障。The Chinese patent with the authorization announcement number CN218258944U discloses an aluminum profile bagging machine, which belongs to the field of aluminum profile processing equipment. The utility model uses a feeding device, a bagging device, a material receiving device, and a packaging bag in coordination, so that workers can use a hydraulic cylinder to perform rapid bagging operations, thereby reducing the labor intensity of aluminum profile packaging operations and improving the packaging efficiency of aluminum profiles. Moreover, this packaging method is more in line with the working habits of the mainstream population in the current labor market, reducing the difficulty of recruiting workers in the factory and providing a guarantee for the normal operation of the factory.
但是上述铝型材套袋机在使用时,不同的工位都需要配备工人加工处理,人工过多的参与铝型材的包装使得包装效率低下,实用性不高。However, when the above-mentioned aluminum profile bagging machine is in use, different workstations need to be equipped with workers for processing. Too much manual labor in the packaging of aluminum profiles makes the packaging efficiency low and the practicality is not high.
实用新型内容Utility Model Content
本实用新型目的是针对背景技术中存在的问题,提出一种铝型材套袋机。The utility model aims to provide an aluminum profile bagging machine in view of the problems existing in the background technology.
本实用新型的技术方案:一种铝型材套袋机,包括传送台,传送台的一端安装有安装座,安装座中部通过电动推杆安装有推送板,安装座的一侧并且位于传送台上开设有第一通道,传送台上设置有与第一通道相适配的撑袋机构,撑袋机构的一侧安装有若干组第一传送辊,第一传送辊通过电机驱动转动;The technical solution of the utility model is: an aluminum profile bagging machine, comprising a conveying platform, a mounting seat is installed at one end of the conveying platform, a pushing plate is installed in the middle of the mounting seat through an electric push rod, a first channel is opened on one side of the mounting seat and located on the conveying platform, a bag-supporting mechanism adapted to the first channel is arranged on the conveying platform, a plurality of groups of first conveying rollers are installed on one side of the bag-supporting mechanism, and the first conveying rollers are driven to rotate by a motor;
撑袋机构包括对称安装在第一通道顶端和底端的两组第一支撑架,两组第一支撑架上均通过电动推杆安装有安装板,安装板上对称安装有两组真空吸盘,第一支撑架上设置有真空泵组件,真空吸盘与真空泵组件通过气管相连接,真空吸盘与第一通道相适配。The bag-holding mechanism includes two groups of first support frames symmetrically installed at the top and bottom ends of the first channel, and mounting plates are installed on the two groups of first support frames through electric push rods. Two groups of vacuum suction cups are symmetrically installed on the mounting plates. A vacuum pump assembly is arranged on the first support frame, and the vacuum suction cup is connected to the vacuum pump assembly through an air pipe, and the vacuum suction cup is adapted to the first channel.
优选的,安装座的侧壁对称设置有两组安装壳,安装壳通过电动推杆与安装座相连接,安装壳内部设置有若干组导料辊,导料辊通过电机驱动转动。Preferably, two groups of mounting shells are symmetrically arranged on the side wall of the mounting seat, the mounting shells are connected to the mounting seat through electric push rods, and several groups of material guide rollers are arranged inside the mounting shells, and the material guide rollers are driven to rotate by a motor.
优选的,撑袋机构还包括对称设置在传送台上的两组转轴,两组转轴上均安装有撑板,两组撑板靠近第一通道处设置,转轴通过安装在传送台内腔中的电机驱动转动。Preferably, the bag-supporting mechanism further comprises two sets of rotating shafts symmetrically arranged on the conveying platform, both sets of rotating shafts are equipped with supporting plates, the two sets of supporting plates are arranged near the first channel, and the rotating shafts are driven to rotate by a motor installed in the inner cavity of the conveying platform.
优选的,第一传送辊的一侧并且位于传送台上开设有第二通道,传送台上设置有与第二通道相适配的热封机构。Preferably, a second channel is opened on one side of the first conveying roller and located on the conveying platform, and a heat sealing mechanism matched with the second channel is arranged on the conveying platform.
优选的,热封机构包括对称安装在第二通道顶端和底端的两组第二支撑架,两组第二支撑架上均通过电动推杆安装有热封组件,两组热封组件均与第二通道相适配。Preferably, the heat sealing mechanism comprises two sets of second support frames symmetrically mounted at the top and bottom ends of the second channel, heat sealing components are mounted on both sets of second support frames via electric push rods, and both sets of heat sealing components are adapted to the second channel.
优选的,热封机构的一侧设置有若干组第二传送辊,第二传送辊通过电机驱动转动。Preferably, a plurality of groups of second conveying rollers are provided on one side of the heat sealing mechanism, and the second conveying rollers are driven to rotate by a motor.
与现有技术相比,本实用新型的上述技术方案具有如下有益的技术效果:本实用新型将包装袋放置在第一传送辊上靠近第一通道处,通过撑袋机构将包装袋的敞口端撑开;将铝型材放置在传送台顶端,通过安装壳和导料辊将铝型材进行校正并且导向,通过推送板将铝型材向着包装袋处推送,避免其在被推送过程中发生倾斜干扰套袋,提升包装效率;通过第一传送辊将套有包装袋的铝型材传送到第二传送辊上,使其敞口端位于第二通道处;通过热封机构将包装袋快速热封,通过第二传送辊对其继续传送完成铝型材的套袋。Compared with the prior art, the above-mentioned technical scheme of the utility model has the following beneficial technical effects: the utility model places the packaging bag on the first conveying roller close to the first channel, and opens the open end of the packaging bag through the bag-holding mechanism; places the aluminum profile on the top of the conveying platform, corrects and guides the aluminum profile through the mounting shell and the guide roller, and pushes the aluminum profile toward the packaging bag through the pushing plate to avoid tilting and interfering with the bagging during the pushing process, thereby improving the packaging efficiency; the aluminum profile covered with the packaging bag is conveyed to the second conveying roller through the first conveying roller, so that the open end of the packaging bag is located at the second channel; the packaging bag is quickly heat-sealed through the heat-sealing mechanism, and is continued to be conveyed through the second conveying roller to complete the bagging of the aluminum profile.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的俯视图;Fig. 2 is a top view of the utility model;
图3为本实用新型的推送板安装方式示意图;FIG3 is a schematic diagram of the installation method of the push plate of the utility model;
图4为本实用新型的撑袋机构结构示意图。FIG. 4 is a schematic diagram of the structure of the bag-supporting mechanism of the present invention.
附图标记:1、传送台;101、第一通道;102、第一传送辊;103、第二通道;104、第二传送辊;2、安装座;201、推送板;202、安装壳;203、导料辊;3、转轴;301、撑板;4、第一支撑架;401、安装板;402、真空吸盘;403、真空泵组件;5、第二支撑架;501、热封组件。Figure numerals: 1. conveying table; 101. first channel; 102. first conveying roller; 103. second channel; 104. second conveying roller; 2. mounting seat; 201. pushing plate; 202. mounting shell; 203. material guide roller; 3. rotating shaft; 301. support plate; 4. first support frame; 401. mounting plate; 402. vacuum suction cup; 403. vacuum pump assembly; 5. second support frame; 501. heat sealing assembly.
具体实施方式DETAILED DESCRIPTION
实施例一Embodiment 1
如图1和图2所示,本实用新型提出的一种铝型材套袋机,包括传送台1,传送台1的一端安装有安装座2,安装座2中部通过电动推杆安装有推送板201,推送板201底端面滑动连接传送台1顶端,安装座2的一侧并且位于传送台1上开设有第一通道101,传送台1上设置有与第一通道101相适配的撑袋机构,撑袋机构的一侧安装有若干组第一传送辊102,第一传送辊102通过电机驱动转动。As shown in Figures 1 and 2, the utility model proposes an aluminum profile bagging machine, including a conveying table 1, a mounting seat 2 is installed at one end of the conveying table 1, a pushing plate 201 is installed in the middle of the mounting seat 2 through an electric push rod, and the bottom end surface of the pushing plate 201 is slidably connected to the top of the conveying table 1, a first channel 101 is opened on one side of the mounting seat 2 and located on the conveying table 1, and a bag-holding mechanism compatible with the first channel 101 is provided on the conveying table 1, and a plurality of groups of first conveying rollers 102 are installed on one side of the bag-holding mechanism, and the first conveying rollers 102 are driven to rotate by a motor.
如图1、图2和图4所示,撑袋机构包括对称安装在第一通道101顶端和底端的两组第一支撑架4,两组第一支撑架4上均通过电动推杆安装有安装板401,安装板401上对称安装有两组真空吸盘402,第一支撑架4上设置有真空泵组件403,真空吸盘402与真空泵组件403通过气管相连接,真空吸盘402与第一通道101相适配。As shown in Figures 1, 2 and 4, the bag-holding mechanism includes two groups of first support frames 4 symmetrically installed at the top and bottom ends of the first channel 101, and mounting plates 401 are installed on the two groups of first support frames 4 through electric push rods. Two groups of vacuum suction cups 402 are symmetrically installed on the mounting plates 401. A vacuum pump assembly 403 is provided on the first support frame 4, and the vacuum suction cup 402 is connected to the vacuum pump assembly 403 through an air pipe, and the vacuum suction cup 402 is adapted to the first channel 101.
如图1和图2所示,第一传送辊102的一侧并且位于传送台1上开设有第二通道103,传送台1上设置有与第二通道103相适配的热封机构;热封机构包括对称安装在第二通道103顶端和底端的两组第二支撑架5,两组第二支撑架5上均通过电动推杆安装有热封组件501,两组热封组件501均与第二通道103相适配。As shown in Figures 1 and 2, a second channel 103 is opened on one side of the first conveying roller 102 and located on the conveying platform 1, and a heat sealing mechanism compatible with the second channel 103 is provided on the conveying platform 1; the heat sealing mechanism includes two groups of second support frames 5 symmetrically installed at the top and bottom ends of the second channel 103, and heat sealing components 501 are installed on the two groups of second support frames 5 through electric push rods, and the two groups of heat sealing components 501 are compatible with the second channel 103.
进一步的,热封机构的一侧设置有若干组第二传送辊104,第二传送辊104通过电机驱动转动,第一传送辊102和第二传送辊104的顶端面均突出于传送台1顶端面设置,第一传送辊102和第二传送辊104的外壁均套设有橡胶套。Furthermore, a plurality of groups of second conveying rollers 104 are arranged on one side of the heat sealing mechanism, and the second conveying rollers 104 are driven to rotate by a motor. The top ends of the first conveying rollers 102 and the second conveying rollers 104 are both protruded from the top end surface of the conveying platform 1, and the outer walls of the first conveying rollers 102 and the second conveying rollers 104 are both covered with rubber sleeves.
本实施例中,将包装袋通过机械臂或者人工放置在第一传送辊102顶端靠近第一通道101处,将铝型材通过机械臂或者人工放置在传送台1顶端靠近推送板201处,通过控制器启动真空泵组件403,同时控制器启动对应的两组电动推杆带动两组真空吸盘402相互靠近,直至上下两组对应的真空吸盘402将包装袋敞口端的上下两面同时吸附并且相互远离,使得包装袋的敞口端被撑开,通过电动推杆带动推送板201将铝型材向着包装袋中推送,当铝型材进入到包装袋中之后,通过控制器启动电机驱动第一传送辊102转动,将其进行传送,直至包装袋被传送到第二传送辊104上,此时包装袋的敞口端位于第二通道103处,通过控制器启动两组热封组件501,电动推杆带动热封组件501向着包装袋靠近,直至两组热封组件501将包装袋快速热封,热封之后的包装袋被第二传送辊104继续传送,即可完成包装,此处也可以配备真空抽气机构将包装袋内部空气抽出,便于提升铝型材的包装效果,并且传送台1的侧壁上也可以设置与第一传送辊102和第二传送辊104相适配的其他组安装壳202和导料辊203,未画出,便于对装有铝型材的包装袋进行导向,避免发生倾斜干扰加工。In this embodiment, the packaging bag is placed at the top of the first conveyor roller 102 near the first channel 101 by a mechanical arm or manually, and the aluminum profile is placed at the top of the conveyor platform 1 near the push plate 201 by a mechanical arm or manually, and the vacuum pump assembly 403 is started by the controller. At the same time, the controller starts the corresponding two groups of electric push rods to drive the two groups of vacuum suction cups 402 to approach each other until the upper and lower groups of corresponding vacuum suction cups 402 simultaneously adsorb the upper and lower surfaces of the open end of the packaging bag and move away from each other, so that the open end of the packaging bag is stretched open, and the push plate 201 is driven by the electric push rod to push the aluminum profile into the packaging bag. After the aluminum profile enters the packaging bag, the controller starts the motor to drive the first conveyor roller 102 to rotate to convey it until The packaging bag is conveyed to the second conveyor roller 104. At this time, the open end of the packaging bag is located at the second channel 103. The two groups of heat sealing components 501 are started by the controller, and the electric push rod drives the heat sealing components 501 to approach the packaging bag until the two groups of heat sealing components 501 quickly heat-seal the packaging bag. The heat-sealed packaging bag is continued to be conveyed by the second conveyor roller 104 to complete the packaging. A vacuum exhaust mechanism can also be provided here to extract the air inside the packaging bag, so as to improve the packaging effect of the aluminum profile. Other groups of mounting shells 202 and guide rollers 203 that are compatible with the first conveyor roller 102 and the second conveyor roller 104 can also be provided on the side wall of the conveyor platform 1. They are not drawn, so as to guide the packaging bag containing the aluminum profile and avoid tilting and interfering with the processing.
实施例二Embodiment 2
如图1至图3所示,本实用新型提出的一种铝型材套袋机,相较于实施例一,安装座2的侧壁对称设置有两组安装壳202,安装壳202通过电动推杆与安装座2相连接,安装壳202底端无限靠近传送台1顶端,安装壳202内部设置有若干组导料辊203,导料辊203通过电机驱动转动。As shown in Figures 1 to 3, the utility model proposes an aluminum profile bagging machine. Compared with the first embodiment, the side wall of the mounting seat 2 is symmetrically provided with two groups of mounting shells 202, the mounting shells 202 are connected to the mounting seat 2 through an electric push rod, the bottom end of the mounting shell 202 is infinitely close to the top of the conveying platform 1, and a plurality of groups of guide rollers 203 are arranged inside the mounting shell 202, and the guide rollers 203 are driven to rotate by a motor.
本实施例中,通过控制器启动两组电动推杆带动两组安装壳202相互靠近,同时通过电机驱动若干组导料辊203转动,可以将放置在传送台1顶端面的铝型材进行校正并且导向,避免其在被推送过程中发生倾斜干扰套袋,提升包装效率。In this embodiment, two groups of electric push rods are started by the controller to drive two groups of mounting shells 202 to approach each other, and at the same time, several groups of guide rollers 203 are driven by the motor to rotate, so that the aluminum profile placed on the top surface of the conveying platform 1 can be corrected and guided to prevent it from tilting and interfering with the bagging during the pushing process, thereby improving the packaging efficiency.
实施例三Embodiment 3
如图2和图4所示,本实用新型提出的一种铝型材套袋机,相较于实施例一,撑袋机构还包括对称设置在传送台1上的两组转轴3,两组转轴3上均安装有撑板301,两组撑板301靠近第一通道101处设置,转轴3通过安装在传送台1内腔中的电机驱动转动,两组撑板301转动方向相反。As shown in Figures 2 and 4, the utility model proposes an aluminum profile bagging machine. Compared with the first embodiment, the bag supporting mechanism also includes two groups of rotating shafts 3 symmetrically arranged on the conveying platform 1, and the two groups of rotating shafts 3 are equipped with supporting plates 301. The two groups of supporting plates 301 are arranged near the first channel 101. The rotating shafts 3 are driven to rotate by a motor installed in the inner cavity of the conveying platform 1, and the two groups of supporting plates 301 rotate in opposite directions.
本实施例中,当包装袋被真空吸盘402撑开时候,通过电机驱动转轴3转动进而带动撑板301,两组撑板301转动使得撑板301上远离转轴3的一端转动到包装袋的内部将其进一步撑开,提升撑袋效果,便于铝型材的进入。In this embodiment, when the packaging bag is stretched open by the vacuum suction cup 402, the motor drives the rotating shaft 3 to rotate and then drives the support plate 301. The two groups of support plates 301 rotate so that the end of the support plate 301 away from the rotating shaft 3 rotates to the inside of the packaging bag to further stretch it, thereby improving the bag stretching effect and facilitating the entry of the aluminum profile.
工作原理:将包装袋放置在第一传送辊102上靠近第一通道101处,通过真空泵组件403、真空吸盘402、转轴3和撑板301将包装袋的敞口端撑开;将铝型材放置在传送台1顶端,通过安装壳202和导料辊203将铝型材进行校正并且导向,通过推送板201将铝型材向着包装袋处推送,避免其在被推送过程中发生倾斜干扰套袋,提升包装效率;通过第一传送辊102将套有包装袋的铝型材传送到第二传送辊104上,使其敞口端位于第二通道103处;通过热封组件501将包装袋快速热封,通过第二传送辊104对其继续传送完成铝型材的套袋。Working principle: Place the packaging bag on the first conveyor roller 102 near the first channel 101, and open the open end of the packaging bag through the vacuum pump assembly 403, vacuum suction cup 402, rotating shaft 3 and support plate 301; Place the aluminum profile on the top of the conveyor platform 1, calibrate and guide the aluminum profile through the mounting shell 202 and the guide roller 203, and push the aluminum profile toward the packaging bag through the pushing plate 201 to prevent it from tilting and interfering with the bagging during the pushing process, thereby improving the packaging efficiency; Convey the aluminum profile with the packaging bag to the second conveyor roller 104 through the first conveyor roller 102, so that its open end is located at the second channel 103; Quickly heat-seal the packaging bag through the heat-sealing assembly 501, and continue to convey it through the second conveyor roller 104 to complete the bagging of the aluminum profile.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于此,在所属技术领域的技术人员所具备的知识范围内,在不脱离本实用新型宗旨的前提下还可以作出各种变化。The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims (6)
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