CN221952741U - Fully automatic production system for soft-pack copper busbars - Google Patents

Fully automatic production system for soft-pack copper busbars Download PDF

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CN221952741U
CN221952741U CN202420550562.2U CN202420550562U CN221952741U CN 221952741 U CN221952741 U CN 221952741U CN 202420550562 U CN202420550562 U CN 202420550562U CN 221952741 U CN221952741 U CN 221952741U
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assembly
cutting
soft
die
conveying
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刘永强
郭俊敏
魏俊
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Guangdong Qiang Sheng New Energy Technology Co ltd
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Guangdong Qiang Sheng New Energy Technology Co ltd
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Abstract

本实用新型涉及软包铜排生产技术领域,特别是一种软包铜排全自动生产系统,包括放料机构,裁断机构,叠片机构,焊接机构,冷却机构,模切机构以及抛光机构,放料机构包括放料组件以及放料导向组件,放料组件用于软铜片放卷,以将软铜片放料至放料导向组件。裁断机构包括裁断导向组件、圆刀裁断组件以及裁断输送组件,裁断导向组件朝向放料导向组件,以对放料导向组件所导入的软铜片导入至圆刀裁断组件内,圆刀裁断组件用于将带状软铜片裁断并送入至裁断输送组件上,裁断输送组件用于将裁断后的软铜片输送。本实用新型实现了软包铜排的自动化生产,自动化操作减少了对人力资源的需求,降低了人工成本,提高了生产线的经济效益。

The utility model relates to the technical field of soft-package copper busbar production, in particular to a fully automatic production system for soft-package copper busbar, including a feeding mechanism, a cutting mechanism, a laminating mechanism, a welding mechanism, a cooling mechanism, a die-cutting mechanism and a polishing mechanism. The feeding mechanism includes a feeding assembly and a feeding guide assembly. The feeding assembly is used for unwinding the soft copper sheet to discharge the soft copper sheet to the feeding guide assembly. The cutting mechanism includes a cutting guide assembly, a circular knife cutting assembly and a cutting conveying assembly. The cutting guide assembly faces the feeding guide assembly to guide the soft copper sheet introduced by the feeding guide assembly into the circular knife cutting assembly. The circular knife cutting assembly is used to cut the strip-shaped soft copper sheet and feed it to the cutting conveying assembly. The cutting conveying assembly is used to convey the cut soft copper sheet. The utility model realizes the automated production of soft-package copper busbars. The automated operation reduces the demand for human resources, reduces labor costs, and improves the economic benefits of the production line.

Description

软包铜排全自动生产系统Fully automatic production system for soft-pack copper busbars

技术领域Technical Field

本实用新型涉及软包铜排生产技术领域,特别是涉及一种软包铜排全自动生产系统。The utility model relates to the technical field of soft-package copper busbar production, in particular to a fully automatic production system for soft-package copper busbars.

背景技术Background Art

软包铜排是一种用于电力传输和电子设备制造的重要材料,通常由多层的铜箔或铜排层叠形成,具有良好的导电性能和柔韧性,广泛应用于电气设备、电子产品和通信领域。软包铜排的应用领域在不断扩展,除了传统的电力传输和电子设备制造领域外,还涉及到新能源领域、电动汽车、充电桩等领域,随着新兴产业的发展,软包铜排的需求也在逐步增加。在生产过程中,软包铜排的加工和处理对其最终的性能和质量至关重要。Soft-coated copper busbar is an important material used in power transmission and electronic equipment manufacturing. It is usually formed by stacking multiple layers of copper foil or copper busbars. It has good conductivity and flexibility and is widely used in electrical equipment, electronic products and communications. The application areas of soft-coated copper busbars are constantly expanding. In addition to the traditional fields of power transmission and electronic equipment manufacturing, it also involves new energy fields, electric vehicles, charging piles and other fields. With the development of emerging industries, the demand for soft-coated copper busbars is also gradually increasing. In the production process, the processing and treatment of soft-coated copper busbars are crucial to their final performance and quality.

现有的软包铜排生产过程都是通过人工或者半自动完成的,导致整体生产效率低,批量生产人工消耗极大,而且成本也高。因此需要针对现有的软包铜排生产做自动化设计。The existing soft-pack copper busbar production process is completed manually or semi-automatically, resulting in low overall production efficiency, huge labor consumption in batch production, and high costs. Therefore, it is necessary to make an automated design for the existing soft-pack copper busbar production.

实用新型内容Utility Model Content

为解决上述问题,本实用新型实现了软包铜排的自动化生产,自动化操作减少了对人力资源的需求,降低了人工成本,提高了生产线的经济效益的软包铜排全自动生产系统。In order to solve the above problems, the utility model realizes the automated production of soft-packaged copper busbars. The automated operation reduces the demand for human resources, reduces labor costs, and improves the economic benefits of the production line to provide a fully automatic production system for soft-packaged copper busbars.

本实用新型所采用的技术方案是:一种软包铜排全自动生产系统,包括放料机构,裁断机构,叠片机构,焊接机构,冷却机构,模切机构以及抛光机构,所述放料机构包括放料组件以及放料导向组件,所述放料组件用于软铜片放卷,以将软铜片放料至放料导向组件。The technical solution adopted by the utility model is: a fully automatic production system for soft-packaged copper busbars, including a feeding mechanism, a cutting mechanism, a laminating mechanism, a welding mechanism, a cooling mechanism, a die-cutting mechanism and a polishing mechanism. The feeding mechanism includes a feeding assembly and a feeding guide assembly. The feeding assembly is used for unwinding soft copper sheets to feed the soft copper sheets to the feeding guide assembly.

对上述方案的进一步改进为,所述裁断机构包括裁断导向组件、圆刀裁断组件以及裁断输送组件,所述裁断导向组件朝向放料导向组件,以对放料导向组件所导入的软铜片导入至圆刀裁断组件内,所述圆刀裁断组件用于将带状软铜片裁断并送入至裁断输送组件上,所述裁断输送组件用于将裁断后的软铜片输送。A further improvement to the above scheme is that the cutting mechanism includes a cutting guide assembly, a circular knife cutting assembly and a cutting conveying assembly, the cutting guide assembly faces the discharge guide assembly to guide the soft copper sheet introduced by the discharge guide assembly into the circular knife cutting assembly, the circular knife cutting assembly is used to cut the strip-shaped soft copper sheet and feed it to the cutting conveying assembly, and the cutting conveying assembly is used to convey the cut soft copper sheet.

对上述方案的进一步改进为,所述叠片机构包括取料传动组件、安装在取料传动组件上的多个取料机械手和叠片机械手、位于取料机械手下方的放料治具以及叠片治具,所述取料机械手用于在裁断输送组件上抓取软铜片放置在放料治具上,所述叠片机械手用于在放料治具上抓取放置到叠片治具上叠片。A further improvement to the above scheme is that the stacking mechanism includes a material picking transmission assembly, a plurality of material picking robots and stacking robots installed on the material picking transmission assembly, a material placing jig and a stacking jig located below the material picking robot, the material picking robot is used to grab the soft copper sheet on the cutting and conveying assembly and place it on the material placing jig, and the stacking robot is used to grab the stack on the material placing jig and place it on the stacking jig.

对上述方案的进一步改进为,所述焊接机构包括转盘组件、位于转盘组件一侧的焊接组件以及位于焊接组件一侧的转移组件,所述转盘组件设置有旋转摆臂,所述叠片治具安装在旋转摆臂上,所述转盘组件用于驱动旋转摆臂,以带动叠片治具往复传动于叠片机械手与焊接组件之间,所述旋转摆臂上设置有焊接槽,所述焊接组件包括上焊接模组和下焊接模组,所述下焊接模组的一端穿过焊接槽,以配合上焊接模组对叠片治具上层叠的软铜片焊接形成软包铜排。A further improvement to the above scheme is that the welding mechanism includes a turntable assembly, a welding assembly located on one side of the turntable assembly and a transfer assembly located on one side of the welding assembly, the turntable assembly is provided with a rotating swing arm, the stacking jig is installed on the rotating swing arm, the turntable assembly is used to drive the rotating swing arm to drive the stacking jig to reciprocate between the stacking manipulator and the welding assembly, the rotating swing arm is provided with a welding groove, the welding assembly includes an upper welding module and a lower welding module, one end of the lower welding module passes through the welding groove to cooperate with the upper welding module to weld the soft copper sheets stacked on the stacking jig to form a soft-wrapped copper busbar.

对上述方案的进一步改进为,所述冷却机构包括冷却机架、设置在冷却机架上的冷却输送组件、安装在冷却机架并位于冷却输送组件一侧的转移机械手以及安装在冷却输送组件上方的冷却组件;所述转移机械手用于在转移组件上抓取软包铜排放置到冷却输送组件上输送,所述冷却组件用于对冷却输送组件上输送的软包铜排吹风冷却。A further improvement to the above scheme is that the cooling mechanism includes a cooling rack, a cooling conveying assembly arranged on the cooling rack, a transfer robot installed on the cooling rack and located on one side of the cooling conveying assembly, and a cooling assembly installed above the cooling conveying assembly; the transfer robot is used to grab the soft-packaged copper busbar on the transfer assembly and place it on the cooling conveying assembly for transportation, and the cooling assembly is used to blow air to cool the soft-packaged copper busbar transported on the cooling conveying assembly.

对上述方案的进一步改进为,所述模切机构包括模切取料组件、模切传动组件、模切夹持组件、第一模切组件以及第二模切组件,所述模切夹持组件安装在模切传动组件上,所述模切传动组件用于驱动模切夹持组件依次经过第一模切组件和第二模切组件,所述模切取料组件用于在冷却输送组件上抓取软包铜排放置到模切夹持组件上,所述第一模切组件与第二模切组件分别对软包铜排的两端模切成指定形状。A further improvement to the above scheme is that the die-cutting mechanism includes a die-cutting material picking component, a die-cutting transmission component, a die-cutting clamping component, a first die-cutting component and a second die-cutting component, the die-cutting clamping component is installed on the die-cutting transmission component, the die-cutting transmission component is used to drive the die-cutting clamping component to pass through the first die-cutting component and the second die-cutting component in sequence, the die-cutting material picking component is used to grab the soft-package copper busbar on the cooling conveying component and place it on the die-cutting clamping component, the first die-cutting component and the second die-cutting component respectively die-cut the two ends of the soft-package copper busbar into specified shapes.

对上述方案的进一步改进为,所述抛光机构设置有两组,两组抛光机构相对设置并位于模切传动组件的两侧,所述模切传动组件用于驱动模切夹持组件所夹持的软包铜排经过模切后送入到抛光机构,通过抛光机构对模切后的锐角进行抛光成钝角。A further improvement to the above scheme is that the polishing mechanism is provided with two groups, the two groups of polishing mechanisms are arranged opposite to each other and are located on both sides of the die-cutting transmission assembly, the die-cutting transmission assembly is used to drive the soft-packaged copper bus clamped by the die-cutting clamping assembly to be sent to the polishing mechanism after die-cutting, and the sharp angle after die-cutting is polished into an obtuse angle by the polishing mechanism.

对上述方案的进一步改进为,所述放料组件包括放料支架、安装在放料支架上的放料辊以及放料拉伸辊,所述放料支架上安装有放料电机,所述放料电机用于驱动放料辊以对软铜片放料,所述放料拉伸辊用于将软铜片拉伸后朝向放料导向组件引导。A further improvement to the above scheme is that the unloading assembly includes a unloading bracket, a unloading roller installed on the unloading bracket, and a unloading stretching roller. The unloading bracket is equipped with a unloading motor, and the unloading motor is used to drive the unloading roller to unload the soft copper sheet. The unloading stretching roller is used to stretch the soft copper sheet and guide it toward the unloading guide assembly.

对上述方案的进一步改进为,所述放料导向组件包括安装在放料支架并远离放料辊一侧的放料导向支架以及可调节设置在放料导向支架上的竖直导向辊,所述竖直导向辊用于对软铜片的宽度方向导向调整。A further improvement to the above scheme is that the material unloading guide assembly includes a material unloading guide bracket installed on the material unloading bracket and away from the side of the material unloading roller, and a vertical guide roller adjustably arranged on the material unloading guide bracket, and the vertical guide roller is used for guiding and adjusting the width direction of the soft copper sheet.

对上述方案的进一步改进为,所述放料导向支架上设置有拉槽,所述竖直导向辊可调节安装在拉槽上。A further improvement to the above scheme is that a drawing groove is provided on the material discharge guide bracket, and the vertical guide roller is adjustably mounted on the drawing groove.

对上述方案的进一步改进为,所述裁断导向组件包括裁断拉伸支架以及裁断入料支架,所述裁断拉伸支架上设置有多个裁断拉伸辊,所述裁断拉伸辊上设置有宽度限位环;所述裁断入料支架设置有调节导向板,以对软铜片导入圆刀裁断组件时定位导向。A further improvement to the above scheme is that the cutting guide assembly includes a cutting and stretching bracket and a cutting feeding bracket, the cutting and stretching bracket is provided with a plurality of cutting and stretching rollers, and the cutting and stretching rollers are provided with a width limiting ring; the cutting feeding bracket is provided with an adjustment guide plate to position and guide the soft copper sheet when it is introduced into the circular knife cutting assembly.

对上述方案的进一步改进为,所述圆刀裁断组件包括圆刀支架、安装在圆刀支架上的辅助导辊以及与辅助导辊外径相切的圆刀辊,所述圆刀辊上设置有裁断刀口,以将软铜片裁断,所述辅助导辊与圆刀辊之间设置有裁断导出槽,所述裁断导出槽的导出端朝向裁断输送组件。A further improvement to the above scheme is that the circular knife cutting assembly includes a circular knife bracket, an auxiliary guide roller installed on the circular knife bracket, and a circular knife roller tangent to the outer diameter of the auxiliary guide roller, the circular knife roller is provided with a cutting edge to cut the soft copper sheet, a cutting lead-out groove is provided between the auxiliary guide roller and the circular knife roller, and the lead-out end of the cutting lead-out groove faces the cutting conveying assembly.

对上述方案的进一步改进为,所述裁断输送组件包括裁断输送支架、安装在裁断输送支架上的裁断输送带以及安装在裁断输送支架上并用于驱动裁断输送带在裁断输送支架上传动的裁断输送电机,所述裁断输送支架的入口处设置有裁断输入导向板,所述裁断输入导向板的一端延伸至裁断导出槽,以将裁断后的软铜片导入至输送带上输送。A further improvement to the above scheme is that the cutting and conveying assembly includes a cutting and conveying bracket, a cutting conveying belt installed on the cutting and conveying bracket, and a cutting and conveying motor installed on the cutting and conveying bracket and used to drive the cutting conveying belt to transmit on the cutting and conveying bracket. A cutting input guide plate is provided at the entrance of the cutting and conveying bracket, and one end of the cutting input guide plate extends to the cutting lead-out groove to guide the cut soft copper sheet onto the conveyor belt for transportation.

对上述方案的进一步改进为,所述取料传动组件为线性模组,所述取料机械手包括第一取料模组和第二取料模组,所述第一取料模组在取料传动组件的作用下往复传动于裁断输送组件与放料治具之间。A further improvement to the above scheme is that the material picking transmission assembly is a linear module, the material picking robot includes a first material picking module and a second material picking module, and the first material picking module is reciprocated between the cutting and conveying assembly and the material discharge fixture under the action of the material picking transmission assembly.

对上述方案的进一步改进为,所述放料治具设置有两组,所述第二取料模组在取料传动组件的作用下,往复传动于两组放料治具之间。A further improvement to the above scheme is that two groups of material discharge jigs are provided, and the second material picking module is reciprocated between the two groups of material discharge jigs under the action of the material picking transmission assembly.

对上述方案的进一步改进为,所述放料治具上开设有治具槽,以对软铜片定位,所述叠片治具设置有用于定位软包铜排的定位框架。A further improvement to the above scheme is that a jig groove is provided on the material discharge jig to position the soft copper sheet, and the lamination jig is provided with a positioning frame for positioning the soft-packaged copper busbar.

对上述方案的进一步改进为,所述取料机械手包括驱动电缸、连接于驱动电缸的取料基板、安装在取料基板上的缓冲导杆以及安装在缓冲导杆上安装有真空吸板,所述真空吸板用于软铜片进行吸附取料。A further improvement to the above scheme is that the material picking robot includes a driving electric cylinder, a material picking base plate connected to the driving electric cylinder, a buffer guide rod installed on the material picking base plate, and a vacuum suction plate installed on the buffer guide rod, and the vacuum suction plate is used for adsorbing soft copper sheets to pick up materials.

对上述方案的进一步改进为,所述叠片机械手的结构与取料机械手结构相同,所述叠片机械手在取料传动组件的作用下,往复传动于放料治具与叠片治具之间,以将放料治具上的软铜片取料到叠片治具上叠放。A further improvement to the above scheme is that the structure of the stacking robot is the same as that of the material picking robot. Under the action of the material picking transmission assembly, the stacking robot reciprocates between the unloading jig and the stacking jig to pick up the soft copper sheet on the unloading jig and stack it on the stacking jig.

对上述方案的进一步改进为,所述转盘组件设置有旋转驱动模组,所述旋转摆臂设置有两个,所述旋转驱动模组用于驱动两个旋转摆臂交替于叠片机械手与焊接组件之间。A further improvement to the above scheme is that the turntable assembly is provided with a rotation drive module, and two rotation swing arms are provided, and the rotation drive module is used to drive the two rotation swing arms to alternately move between the lamination robot and the welding assembly.

对上述方案的进一步改进为,所述转移组件包括转移传动模组、安装在转移传动模组上的转移升降传动模组以及安装在转移升降传动模组的转移取料臂,所述转移取料臂上设置有托块,所述转移升降传动模组用于驱动转移取料臂,以带动托块穿过焊接槽将焊接后的软包铜排从叠片治具上取出。A further improvement to the above scheme is that the transfer assembly includes a transfer transmission module, a transfer lifting transmission module installed on the transfer transmission module, and a transfer picking arm installed on the transfer lifting transmission module, and a support block is provided on the transfer picking arm. The transfer lifting transmission module is used to drive the transfer picking arm to drive the support block to pass through the welding groove to remove the welded soft-packaged copper busbar from the stacking jig.

对上述方案的进一步改进为,所述上焊接模组包括上焊接驱动元件以及连接于上焊接驱动元件的上焊接头,所述下焊接模组包括下焊接驱动元件以及连接于上焊接驱动元件的下焊接头,所述上焊接头与下焊接头配合以对叠片治具上层叠的软铜片焊接形成软包铜排。A further improvement to the above scheme is that the upper welding module includes an upper welding drive element and an upper welding head connected to the upper welding drive element, and the lower welding module includes a lower welding drive element and a lower welding head connected to the upper welding drive element, and the upper welding head cooperates with the lower welding head to weld the soft copper sheets stacked on the stacking jig to form a soft-wrapped copper busbar.

对上述方案的进一步改进为,所述转移机械手包括转移支架、安装在转移支架上的转移驱动模组以及安装在转移驱动模组上的转移取料板,所述转移驱动模组用于驱动转移取料板在转移组件上抓取软包铜排并放置到冷却输送组件上输送。A further improvement to the above scheme is that the transfer robot includes a transfer bracket, a transfer drive module installed on the transfer bracket, and a transfer picking plate installed on the transfer drive module, and the transfer drive module is used to drive the transfer picking plate to grab the soft-packaged copper busbar on the transfer component and place it on the cooling conveying component for transportation.

对上述方案的进一步改进为,所述冷却输送组件包括冷却输送支架、设置在冷却输送支架上的冷却输送带以及安装在冷却输送支架上并用于驱动冷却输送带传输的冷却输送电机,所述冷却输送支架位于冷却输送带的两侧形成输送挡板,以对软包铜排定位输送。A further improvement to the above scheme is that the cooling conveying assembly includes a cooling conveying bracket, a cooling conveying belt arranged on the cooling conveying bracket, and a cooling conveying motor installed on the cooling conveying bracket and used to drive the cooling conveying belt to transmit. The cooling conveying bracket is located on both sides of the cooling conveying belt to form a conveying baffle to position and convey the soft-package copper busbar.

对上述方案的进一步改进为,所述冷却输送支架位于冷却组件的下侧设置有排风槽,以对冷却风扇吹风散热进行排风。A further improvement to the above solution is that the cooling conveying bracket is provided with an exhaust slot on the lower side of the cooling component to exhaust the heat dissipated by the cooling fan.

对上述方案的进一步改进为,所述冷却组件设置有多组,并依次排料在冷却输送支架的上方,所述冷却组件设置有冷却风扇,所述冷却风扇朝向冷却输送带吹风,以对软包铜排冷却。A further improvement to the above scheme is that the cooling components are provided with multiple groups, and the materials are discharged in sequence above the cooling conveying bracket. The cooling components are provided with a cooling fan, and the cooling fan blows air toward the cooling conveyor belt to cool the soft-packaged copper busbar.

对上述方案的进一步改进为,所述模切取料组件包括取料线性模组、取料升降模组、取料旋转模组以及取料吸板,所述取料升降模组安装在取料线性模组上,所述取料旋转模组安装在取料升降模组上,所述取料吸板用于在冷却输送组件上抓取软包铜排。A further improvement to the above scheme is that the die-cutting material picking assembly includes a material picking linear module, a material picking lifting module, a material picking rotating module and a material picking suction plate. The material picking lifting module is installed on the material picking linear module, the material picking rotating module is installed on the material picking lifting module, and the material picking suction plate is used to grab the soft-packaged copper busbar on the cooling conveying assembly.

对上述方案的进一步改进为,所述模切传动组件为直线电机,所述模切夹持组件包括夹持底座、设置在夹持底座上的固定夹板、设置在夹持底座上的活动夹板以及用于驱动活动夹板朝向固定夹板相对移动的夹持驱动模组,所述固定夹板与活动夹板配合将软包铜排夹持固定。A further improvement to the above scheme is that the die-cutting transmission assembly is a linear motor, and the die-cutting clamping assembly includes a clamping base, a fixed clamping plate arranged on the clamping base, a movable clamping plate arranged on the clamping base, and a clamping drive module for driving the movable clamping plate to move relative to the fixed clamping plate, and the fixed clamping plate cooperates with the movable clamping plate to clamp and fix the soft-packed copper busbar.

对上述方案的进一步改进为,所述第一模切组件包括第一下模体、第一上模体以及第一模切驱动模组,所述第一模切驱动模组用于驱动第一上模体朝向第一下模体移动,以将软包铜排的一端模切成型。A further improvement to the above scheme is that the first die-cutting assembly includes a first lower die body, a first upper die body and a first die-cutting drive module, and the first die-cutting drive module is used to drive the first upper die body to move toward the first lower die body to die-cut one end of the soft-package copper busbar.

对上述方案的进一步改进为,所述第二模切组件包括第二下模体、第二上模体以及第二模切驱动模组,所述第二模切驱动模组用于驱动第二上模体朝向第二下模体移动,以将软包铜排的一端模切成型。A further improvement to the above scheme is that the second die-cutting assembly includes a second lower die body, a second upper die body and a second die-cutting drive module, and the second die-cutting drive module is used to drive the second upper die body to move toward the second lower die body to die-cut one end of the soft-packaged copper busbar.

对上述方案的进一步改进为,所述抛光机构包括抛光支架、设置在抛光支架上的对称传动模组、安装在对称传动模组上的抛光轮以及罩设在抛光支架外部的防尘罩。A further improvement to the above solution is that the polishing mechanism includes a polishing bracket, a symmetrical transmission module arranged on the polishing bracket, a polishing wheel installed on the symmetrical transmission module, and a dust cover arranged on the outside of the polishing bracket.

对上述方案的进一步改进为,所述抛光轮设置有两组,所述对称传动模组为同步带模组,用于驱动两组抛光轮相对镜像传动。A further improvement to the above scheme is that two groups of polishing wheels are provided, and the symmetrical transmission module is a synchronous belt module for driving the two groups of polishing wheels to transmit relative mirror images.

本实用新型有益效果是:The beneficial effects of the utility model are:

相比现有的软包铜排生产,本实用新型采用全自动化设计,从放料开始,依次进行裁断、叠片、焊接、冷却、模切最后到抛光,完成从铜片到软包铜排的自动化生产,解决了现有每个工位独立设计生产效率低的问题。实现了软包铜排的自动化生产,自动化操作减少了对人力资源的需求,降低了人工成本,提高了生产线的经济效益。Compared with the existing soft-pack copper busbar production, the utility model adopts a fully automated design, starting from material discharge, cutting, lamination, welding, cooling, die-cutting and finally polishing, completing the automated production from copper sheets to soft-pack copper busbars, solving the problem of low production efficiency of independent design of each existing workstation. The automated production of soft-pack copper busbars is realized, and the automated operation reduces the demand for human resources, reduces labor costs, and improves the economic benefits of the production line.

放料机构和裁断机构的结合,实现了软铜片从放卷到裁断的自动化过程,提高了生产效率和减少了人力成本。放料机构将软铜片放料至放料导向组件,裁断机构对软铜片进行精确裁断并输送,整个过程高度自动化。The combination of the unwinding mechanism and the cutting mechanism realizes the automation process of the soft copper sheet from unwinding to cutting, improves production efficiency and reduces labor costs. The unwinding mechanism unwinds the soft copper sheet to the unwinding guide assembly, and the cutting mechanism accurately cuts and transports the soft copper sheet. The whole process is highly automated.

裁断机构采用裁断导向组件、圆刀裁断组件和裁断输送组件,这些组件的协同作用能够确保软铜片在裁断过程中保持稳定的导向和传输,从而保证了裁断的精度和一致性。圆刀裁断组件的设计和运作使得软铜片可以被精准地裁断,不仅提高了产品的质量,也降低了废品率,减少了生产成本。The cutting mechanism uses cutting guide components, circular knife cutting components and cutting conveying components. The synergy of these components can ensure that the soft copper sheet maintains stable guidance and transmission during the cutting process, thereby ensuring the precision and consistency of cutting. The design and operation of the circular knife cutting component allows the soft copper sheet to be accurately cut, which not only improves the quality of the product, but also reduces the scrap rate and reduces production costs.

叠片机构的设计使得软包铜排的叠片过程实现了自动化,取料机械手和叠片机械手协同工作,将软铜片从裁断输送组件抓取并叠放到叠片治具上,从而实现软包铜排的逐层叠放。The design of the stacking mechanism enables the stacking process of the soft-coated copper busbar to be automated. The material picking robot and the stacking robot work together to grab the soft copper sheet from the cutting and conveying assembly and stack it on the stacking fixture, thereby realizing the layer-by-layer stacking of the soft-coated copper busbar.

焊接机构利用转盘组件和焊接组件实现了软铜片的自动焊接,通过旋转摆臂带动叠片治具往复传动,配合上下焊接模组对软铜片进行焊接,形成软包铜排。这样的设计提高了焊接效率和焊接质量。The welding mechanism uses the turntable assembly and welding assembly to realize the automatic welding of soft copper sheets. The rotating swing arm drives the stacking fixture to reciprocate, and cooperates with the upper and lower welding modules to weld the soft copper sheets to form soft copper bars. This design improves welding efficiency and welding quality.

冷却机构对软包铜排进行冷却处理,通过冷却输送组件和冷却组件实现了软包铜排的快速冷却,保证了生产过程中软包铜排的质量和稳定性The cooling mechanism cools the soft-wrapped copper busbar, and the cooling conveying assembly and cooling assembly are used to achieve rapid cooling of the soft-wrapped copper busbar, ensuring the quality and stability of the soft-wrapped copper busbar during the production process.

模切机构的设置实现了对软包铜排的模切加工,第一模切组件和第二模切组件分别对软包铜排的两端进行模切成指定形状,确保了软包铜排的加工精度和一致性。The setting of the die-cutting mechanism realizes the die-cutting processing of the soft-packaged copper busbar. The first die-cutting component and the second die-cutting component respectively die-cut the two ends of the soft-packaged copper busbar into specified shapes, ensuring the processing accuracy and consistency of the soft-packaged copper busbar.

抛光机构对模切后的软包铜排进行抛光处理,将锐角抛光成钝角,提高了软包铜排的表面质量和安全性。The polishing mechanism polishes the die-cut soft-package copper busbar, polishing the sharp angle into an obtuse angle, thereby improving the surface quality and safety of the soft-package copper busbar.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型软包铜排全自动生产系统的立体示意图;FIG1 is a perspective schematic diagram of a fully automatic production system for soft-packaged copper busbars according to the present invention;

图2为图1中软包铜排全自动生产系统另一视角的立体示意图;FIG2 is a three-dimensional schematic diagram of the fully automatic production system for soft-packaged copper busbars in FIG1 from another perspective;

图3为图1中软包铜排全自动生产系统的放料机构的立体示意图;FIG3 is a perspective schematic diagram of a discharge mechanism of the fully automatic production system for soft-packaged copper busbars in FIG1 ;

图4为图1中软包铜排全自动生产系统部分结构的立体示意图;FIG4 is a perspective schematic diagram of a partial structure of the fully automatic production system for soft-packaged copper busbars in FIG1 ;

图5为图4中A处放大示意图;FIG5 is an enlarged schematic diagram of point A in FIG4 ;

图6为图1中软包铜排全自动生产系统部分结构的立体示意图;FIG6 is a perspective schematic diagram of a partial structure of the fully automatic production system for soft-packaged copper busbars in FIG1 ;

图7为图6中B处放大示意图;FIG7 is an enlarged schematic diagram of point B in FIG6;

图8为图6中软包铜排全自动生产系统的取料机械手的立体示意图;FIG8 is a three-dimensional schematic diagram of a material taking manipulator of the fully automatic production system for soft-packaged copper busbars in FIG6 ;

图9为本实用新型焊接机构的结构示意图;FIG9 is a schematic structural diagram of a welding mechanism of the present invention;

图10为图9中C处放大示意图;FIG10 is an enlarged schematic diagram of point C in FIG9;

图11为图1中软包铜排全自动生产系统部分结构的立体示意图;FIG11 is a perspective schematic diagram of a partial structure of the fully automatic production system for soft-packaged copper busbars in FIG1 ;

图12为图1中软包铜排全自动生产系统部分结构的立体示意图;FIG12 is a perspective schematic diagram of a partial structure of the fully automatic production system for soft-packaged copper busbars in FIG1 ;

图13为图1中软包铜排全自动生产系统的模切机构的立体示意图;FIG13 is a three-dimensional schematic diagram of a die-cutting mechanism of the fully automatic production system for soft-packaged copper busbars in FIG1 ;

图14为图1中软包铜排全自动生产系统的抛光机构的立体示意图。FIG. 14 is a three-dimensional schematic diagram of the polishing mechanism of the fully automatic production system for soft-packaged copper busbars in FIG. 1 .

附图标记说明:放料机构1、放料组件11、放料支架111、放料辊112、放料拉伸辊113、放料电机114、放料导向组件12、放料导向支架121、拉槽1211、竖直导向辊122;Description of reference numerals: material discharge mechanism 1, material discharge assembly 11, material discharge bracket 111, material discharge roller 112, material discharge stretching roller 113, material discharge motor 114, material discharge guide assembly 12, material discharge guide bracket 121, drawing groove 1211, vertical guide roller 122;

裁断机构2、裁断导向组件21、裁断拉伸支架211、裁断入料支架212、裁断拉伸辊213、宽度限位环214、调节导向板215、圆刀裁断组件22、圆刀支架221、辅助导辊222、圆刀辊223、裁断导出槽224、裁断输送组件23、裁断输送支架231、裁断输送带232、裁断输送电机233、裁断输入导向板234;Cutting mechanism 2, cutting guide assembly 21, cutting stretching bracket 211, cutting feeding bracket 212, cutting stretching roller 213, width limiting ring 214, adjusting guide plate 215, circular knife cutting assembly 22, circular knife bracket 221, auxiliary guide roller 222, circular knife roller 223, cutting lead-out groove 224, cutting conveying assembly 23, cutting conveying bracket 231, cutting conveying belt 232, cutting conveying motor 233, cutting input guide plate 234;

叠片机构3、取料传动组件31、取料机械手32、第一取料模组321、第二取料模组322、驱动电缸323、取料基板324、缓冲导杆325、叠片机械手33、放料治具34、叠片治具35;The stacking mechanism 3, the material taking transmission assembly 31, the material taking manipulator 32, the first material taking module 321, the second material taking module 322, the driving electric cylinder 323, the material taking substrate 324, the buffer guide rod 325, the stacking manipulator 33, the material discharging fixture 34, and the stacking fixture 35;

焊接机构4、转盘组件41、旋转驱动模组411、焊接组件42、上焊接模组421、上焊接驱动元件4211、上焊接头4212、下焊接模组422、下焊接头4221、转移组件43、转移传动模组431、转移升降传动模组432、转移取料臂433、托块434、旋转摆臂44、焊接槽441;Welding mechanism 4, turntable assembly 41, rotation drive module 411, welding assembly 42, upper welding module 421, upper welding drive element 4211, upper welding head 4212, lower welding module 422, lower welding head 4221, transfer assembly 43, transfer transmission module 431, transfer lifting transmission module 432, transfer material taking arm 433, support block 434, rotation swing arm 44, welding slot 441;

冷却机构5、冷却机架51、冷却输送组件52、冷却输送支架521、冷却输送带522、冷却输送电机523、转移机械手53、转移支架531、转移驱动模组532、转移取料板533、冷却组件54、冷却风扇541、排风槽542;Cooling mechanism 5, cooling rack 51, cooling conveying assembly 52, cooling conveying bracket 521, cooling conveying belt 522, cooling conveying motor 523, transfer manipulator 53, transfer bracket 531, transfer driving module 532, transfer material taking plate 533, cooling assembly 54, cooling fan 541, exhaust slot 542;

模切机构6、模切取料组件61、取料线性模组611、取料升降模组612、取料旋转模组613、取料吸板614、模切传动组件62、模切夹持组件63、夹持底座631、固定夹板632、活动夹板633、夹持驱动模组634、第一模切组件64、第一下模体641、第一上模体642、第一模切驱动模组643、第二模切组件65、第二下模体651、第二上模体652、第二模切驱动模组653;Die-cutting mechanism 6, die-cutting material taking component 61, material taking linear module 611, material taking lifting module 612, material taking rotating module 613, material taking suction plate 614, die-cutting transmission component 62, die-cutting clamping component 63, clamping base 631, fixed clamping plate 632, movable clamping plate 633, clamping drive module 634, first die-cutting component 64, first lower mold body 641, first upper mold body 642, first die-cutting drive module 643, second die-cutting component 65, second lower mold body 651, second upper mold body 652, second die-cutting drive module 653;

抛光机构7、抛光支架71、对称传动模组72、抛光轮73、防尘罩74。Polishing mechanism 7 , polishing bracket 71 , symmetrical transmission module 72 , polishing wheel 73 , and dust cover 74 .

具体实施方式DETAILED DESCRIPTION

为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

如图1~图14所示,本实用新型的一种实施例中,涉及了一种软包铜排全自动生产系统,包括放料机构1,裁断机构2,叠片机构3,焊接机构4,冷却机构5,模切机构6以及抛光机构7,所述放料机构1包括放料组件11以及放料导向组件12,所述放料组件11用于软铜片放卷,以将软铜片放料至放料导向组件12。所述裁断机构2包括裁断导向组件21、圆刀裁断组件22以及裁断输送组件23,所述裁断导向组件21朝向放料导向组件12,以对放料导向组件12所导入的软铜片导入至圆刀裁断组件22内,所述圆刀裁断组件22用于将带状软铜片裁断并送入至裁断输送组件23上,所述裁断输送组件23用于将裁断后的软铜片输送。所述叠片机构3包括取料传动组件31、安装在取料传动组件31上的多个取料机械手32和叠片机械手33、位于取料机械手32下方的放料治具34以及叠片治具35,所述取料机械手32用于在裁断输送组件23上抓取软铜片放置在放料治具34上,所述叠片机械手33用于在放料治具34上抓取放置到叠片治具35上叠片。所述焊接机构4包括转盘组件41、位于转盘组件41一侧的焊接组件42以及位于焊接组件42一侧的转移组件43,所述转盘组件41设置有旋转摆臂44,所述叠片治具35安装在旋转摆臂44上,所述转盘组件41用于驱动旋转摆臂44,以带动叠片治具35往复传动于叠片机械手33与焊接组件42之间,所述旋转摆臂44上设置有焊接槽441,所述焊接组件42包括上焊接模组421和下焊接模组422,所述下焊接模组422的一端穿过焊接槽441,以配合上焊接模组421对叠片治具35上层叠的软铜片焊接形成软包铜排。所述冷却机构5包括冷却机架51、设置在冷却机架51上的冷却输送组件52、安装在冷却机架51并位于冷却输送组件52一侧的转移机械手53以及安装在冷却输送组件52上方的冷却组件54;所述转移机械手53用于在转移组件43上抓取软包铜排放置到冷却输送组件52上输送,所述冷却组件54用于对冷却输送组件52上输送的软包铜排吹风冷却。所述模切机构6包括模切取料组件61、模切传动组件62、模切夹持组件63、第一模切组件64以及第二模切组件65,所述模切夹持组件63安装在模切传动组件62上,所述模切传动组件62用于驱动模切夹持组件63依次经过第一模切组件64和第二模切组件65,所述模切取料组件61用于在冷却输送组件52上抓取软包铜排放置到模切夹持组件63上,所述第一模切组件64与第二模切组件65分别对软包铜排的两端模切成指定形状。所述抛光机构7设置有两组,两组抛光机构7相对设置并位于模切传动组件62的两侧,所述模切传动组件62用于驱动模切夹持组件63所夹持的软包铜排经过模切后送入到抛光机构7,通过抛光机构7对模切后的锐角进行抛光成钝角。As shown in Fig. 1 to Fig. 14, in one embodiment of the utility model, a fully automatic production system for soft-packaged copper busbars is involved, including a feeding mechanism 1, a cutting mechanism 2, a laminating mechanism 3, a welding mechanism 4, a cooling mechanism 5, a die-cutting mechanism 6 and a polishing mechanism 7. The feeding mechanism 1 includes a feeding assembly 11 and a feeding guide assembly 12. The feeding assembly 11 is used for unwinding the soft copper sheet to discharge the soft copper sheet to the feeding guide assembly 12. The cutting mechanism 2 includes a cutting guide assembly 21, a circular knife cutting assembly 22 and a cutting conveying assembly 23. The cutting guide assembly 21 faces the feeding guide assembly 12 to guide the soft copper sheet introduced by the feeding guide assembly 12 into the circular knife cutting assembly 22. The circular knife cutting assembly 22 is used to cut the strip-shaped soft copper sheet and feed it to the cutting conveying assembly 23. The cutting conveying assembly 23 is used to convey the cut soft copper sheet. The stacking mechanism 3 includes a material picking transmission assembly 31, a plurality of material picking robots 32 and a stacking robot 33 installed on the material picking transmission assembly 31, a material placing jig 34 and a stacking jig 35 located below the material picking robot 32, the material picking robot 32 is used to grab the soft copper sheet on the cutting and conveying assembly 23 and place it on the material placing jig 34, and the stacking robot 33 is used to grab the stacking on the material placing jig 34 and place it on the stacking jig 35. The welding mechanism 4 includes a turntable assembly 41, a welding assembly 42 located on one side of the turntable assembly 41, and a transfer assembly 43 located on one side of the welding assembly 42. The turntable assembly 41 is provided with a rotating swing arm 44, and the stacking jig 35 is installed on the rotating swing arm 44. The turntable assembly 41 is used to drive the rotating swing arm 44 to drive the stacking jig 35 to reciprocate between the stacking manipulator 33 and the welding assembly 42. A welding groove 441 is provided on the rotating swing arm 44. The welding assembly 42 includes an upper welding module 421 and a lower welding module 422. One end of the lower welding module 422 passes through the welding groove 441 to cooperate with the upper welding module 421 to weld the soft copper sheets stacked on the stacking jig 35 to form a soft-wrapped copper busbar. The cooling mechanism 5 includes a cooling rack 51, a cooling conveying assembly 52 arranged on the cooling rack 51, a transfer robot 53 installed on the cooling rack 51 and located on one side of the cooling conveying assembly 52, and a cooling assembly 54 installed above the cooling conveying assembly 52; the transfer robot 53 is used to grab the soft-packaged copper busbar on the transfer assembly 43 and place it on the cooling conveying assembly 52 for transportation, and the cooling assembly 54 is used to blow air to cool the soft-packaged copper busbar transported on the cooling conveying assembly 52. The die-cutting mechanism 6 includes a die-cutting material collection component 61, a die-cutting transmission component 62, a die-cutting clamping component 63, a first die-cutting component 64 and a second die-cutting component 65. The die-cutting clamping component 63 is installed on the die-cutting transmission component 62. The die-cutting transmission component 62 is used to drive the die-cutting clamping component 63 to pass through the first die-cutting component 64 and the second die-cutting component 65 in sequence. The die-cutting material collection component 61 is used to grab the soft-packaged copper bar on the cooling conveying component 52 and place it on the die-cutting clamping component 63. The first die-cutting component 64 and the second die-cutting component 65 respectively die-cut the two ends of the soft-packaged copper bar into a specified shape. The polishing mechanism 7 is provided with two groups, and the two groups of polishing mechanisms 7 are arranged oppositely and located on both sides of the die-cutting transmission component 62. The die-cutting transmission component 62 is used to drive the soft-packaged copper bar clamped by the die-cutting clamping component 63 to be fed into the polishing mechanism 7 after die-cutting, and the acute angle after die-cutting is polished into an obtuse angle by the polishing mechanism 7.

本实施例采用全自动化设计,从放料开始,依次进行裁断、叠片、焊接、冷却、模切最后到抛光,完成从铜片到软包铜排的自动化生产,解决了现有每个工位独立设计生产效率低的问题。实现了软包铜排的自动化生产,自动化操作减少了对人力资源的需求,降低了人工成本,提高了生产线的经济效益。This embodiment adopts a fully automated design, starting from unloading, cutting, lamination, welding, cooling, die cutting and finally polishing, completing the automated production from copper sheets to soft-packed copper busbars, solving the problem of low production efficiency of independent design of each existing workstation. The automated production of soft-packed copper busbars is realized, and the automated operation reduces the demand for human resources, reduces labor costs, and improves the economic benefits of the production line.

上述实施例中,放料机构1和裁断机构2的结合,实现了软铜片从放卷到裁断的自动化过程,提高了生产效率和减少了人力成本。放料机构1将软铜片放料至放料导向组件12,裁断机构2对软铜片进行精确裁断并输送,整个过程高度自动化。In the above embodiment, the combination of the unwinding mechanism 1 and the cutting mechanism 2 realizes the automation process of the soft copper sheet from unwinding to cutting, improves production efficiency and reduces labor costs. The unwinding mechanism 1 unwinds the soft copper sheet to the unwinding guide assembly 12, and the cutting mechanism 2 accurately cuts and transports the soft copper sheet, and the whole process is highly automated.

上述实施例中,裁断机构2采用裁断导向组件21、圆刀裁断组件22和裁断输送组件23,这些组件的协同作用能够确保软铜片在裁断过程中保持稳定的导向和传输,从而保证了裁断的精度和一致性。圆刀裁断组件22的设计和运作使得软铜片可以被精准地裁断,不仅提高了产品的质量,也降低了废品率,减少了生产成本。In the above embodiment, the cutting mechanism 2 uses a cutting guide assembly 21, a circular knife cutting assembly 22 and a cutting conveying assembly 23. The synergistic effect of these components can ensure that the soft copper sheet maintains stable guidance and transmission during the cutting process, thereby ensuring the precision and consistency of the cutting. The design and operation of the circular knife cutting assembly 22 allows the soft copper sheet to be accurately cut, which not only improves the quality of the product, but also reduces the scrap rate and reduces the production cost.

上述实施例中,叠片机构3的设计使得软包铜排的叠片过程实现了自动化,取料机械手32和叠片机械手33协同工作,将软铜片从裁断输送组件23抓取并叠放到叠片治具35上,从而实现软包铜排的逐层叠放。In the above embodiment, the design of the stacking mechanism 3 enables the stacking process of the soft-coated copper busbar to be automated. The material picking robot 32 and the stacking robot 33 work together to grab the soft copper sheet from the cutting and conveying assembly 23 and stack it on the stacking fixture 35, thereby realizing the layer-by-layer stacking of the soft-coated copper busbar.

上述实施例中,焊接机构4利用转盘组件41和焊接组件42实现了软铜片的自动焊接,通过旋转摆臂44带动叠片治具35往复传动,配合上下焊接模组422对软铜片进行焊接,形成软包铜排。这样的设计提高了焊接效率和焊接质量。In the above embodiment, the welding mechanism 4 realizes the automatic welding of the soft copper sheet by using the turntable assembly 41 and the welding assembly 42, and drives the stacking fixture 35 to reciprocate by rotating the swing arm 44, and cooperates with the upper and lower welding modules 422 to weld the soft copper sheet to form a soft copper busbar. Such a design improves the welding efficiency and welding quality.

上述实施例中,冷却机构5对软包铜排进行冷却处理,通过冷却输送组件52和冷却组件54实现了软包铜排的快速冷却,保证了生产过程中软包铜排的质量和稳定性In the above embodiment, the cooling mechanism 5 cools the soft-wrapped copper busbar, and the cooling conveying assembly 52 and the cooling assembly 54 realize rapid cooling of the soft-wrapped copper busbar, thereby ensuring the quality and stability of the soft-wrapped copper busbar during the production process.

上述实施例中,模切机构6的设置实现了对软包铜排的模切加工,第一模切组件64和第二模切组件65分别对软包铜排的两端进行模切成指定形状,确保了软包铜排的加工精度和一致性。In the above embodiment, the die-cutting mechanism 6 is provided to realize the die-cutting processing of the soft-packaged copper busbar. The first die-cutting component 64 and the second die-cutting component 65 respectively die-cut the two ends of the soft-packaged copper busbar into specified shapes, thereby ensuring the processing accuracy and consistency of the soft-packaged copper busbar.

上述实施例中,抛光机构7对模切后的软包铜排进行抛光处理,将锐角抛光成钝角,提高了软包铜排的表面质量和安全性。In the above embodiment, the polishing mechanism 7 performs polishing on the die-cut soft-coated copper busbar, polishing the acute angle into an obtuse angle, thereby improving the surface quality and safety of the soft-coated copper busbar.

参阅图3所示,放料组件11包括放料支架111、安装在放料支架111上的放料辊112以及放料拉伸辊113,所述放料支架111上安装有放料电机114,所述放料电机114用于驱动放料辊112以对软铜片放料,所述放料拉伸辊113用于将软铜片拉伸后朝向放料导向组件12引导。本实施例中,通过放料辊112和放料拉伸辊113的组合设计,软铜片可以被稳定地引导和输送至后续的裁断机构2,确保了放料过程的平稳进行。放料电机114的驱动作用使得软铜片能够按照所需的速度和方向进行放料,从而有效地控制了放料的稳定性和一致性。放料拉伸辊113的设计可以将软铜片进行适当的拉伸,使其在放料导向组件12引导时能够保持较好的张力和形状。这样的设计能够减少软铜片在输送过程中的变形和扭曲,保证了软铜片在后续加工过程中的稳定性和可控性。As shown in FIG. 3 , the unloading assembly 11 includes an unloading bracket 111, an unloading roller 112 mounted on the unloading bracket 111, and an unloading stretching roller 113. The unloading bracket 111 is mounted with an unloading motor 114, the unloading motor 114 is used to drive the unloading roller 112 to unload the soft copper sheet, and the unloading stretching roller 113 is used to guide the soft copper sheet toward the unloading guide assembly 12 after stretching. In this embodiment, through the combined design of the unloading roller 112 and the unloading stretching roller 113, the soft copper sheet can be stably guided and conveyed to the subsequent cutting mechanism 2, ensuring the smooth unloading process. The driving action of the unloading motor 114 enables the soft copper sheet to be unloaded at the required speed and direction, thereby effectively controlling the stability and consistency of the unloading. The design of the unloading stretching roller 113 can appropriately stretch the soft copper sheet so that it can maintain a good tension and shape when guided by the unloading guide assembly 12. Such a design can reduce the deformation and distortion of the soft copper sheet during transportation, and ensure the stability and controllability of the soft copper sheet during subsequent processing.

放料导向组件12包括安装在放料支架111并远离放料辊112一侧的放料导向支架121以及可调节设置在放料导向支架121上的竖直导向辊122,所述竖直导向辊122用于对软铜片的宽度方向导向调整。本实施例中,通过竖直导向辊122的设置,可以对软铜片在宽度方向进行有效的导向调整。这种设计能够确保软铜片在放料过程中保持正确的宽度和位置,避免了由于宽度不一致而导致的放料不良或后续加工工艺受到影响的情况。放料导向支架121和竖直导向辊122的组合设计能够确保软铜片在放料过程中得到稳定的引导和定位,避免了软铜片在输送过程中出现偏移、卷曲或变形等问题,保证了放料的稳定性和一致性。The material discharging guide assembly 12 includes a material discharging guide bracket 121 installed on the material discharging bracket 111 and away from the side of the material discharging roller 112, and a vertical guide roller 122 that is adjustably arranged on the material discharging guide bracket 121, and the vertical guide roller 122 is used to guide and adjust the width direction of the soft copper sheet. In this embodiment, by setting the vertical guide roller 122, the soft copper sheet can be effectively guided and adjusted in the width direction. This design can ensure that the soft copper sheet maintains the correct width and position during the material discharging process, avoiding the situation where the material discharging is poor or the subsequent processing technology is affected due to inconsistent width. The combined design of the material discharging guide bracket 121 and the vertical guide roller 122 can ensure that the soft copper sheet is stably guided and positioned during the material discharging process, avoiding the problems of offset, curling or deformation of the soft copper sheet during the transportation process, and ensuring the stability and consistency of the material discharging.

放料导向支架121上设置有拉槽1211,所述竖直导向辊122可调节安装在拉槽1211上。本实施例中,通过拉槽1211对竖直导向辊122进行横向调节,以对应不同宽度的软铜排进行适应调节。The material discharging guide bracket 121 is provided with a groove 1211, and the vertical guide roller 122 is adjustably mounted on the groove 1211. In this embodiment, the vertical guide roller 122 is adjusted laterally through the groove 1211 to adapt to soft copper bars of different widths.

参阅图4~图5所示,裁断导向组件21包括裁断拉伸支架211以及裁断入料支架212,所述裁断拉伸支架211上设置有多个裁断拉伸辊213,所述裁断拉伸辊213上设置有宽度限位环214;所述裁断入料支架212设置有调节导向板215,以对软铜片导入圆刀裁断组件22时定位导向。本实施例中,通过裁断拉伸支架211上设置多个裁断拉伸辊213,可以对软铜片进行有效的拉伸处理,确保软铜片在裁断过程中保持一定的张力和形状,从而避免了裁断过程中软铜片的变形或扭曲,保证了裁断质量。裁断拉伸辊213上设置宽度限位环214,能够对软铜片的宽度进行限位和调整,确保软铜片在裁断过程中保持正确的宽度和位置,避免了由于宽度不一致而导致的裁断误差或产品质量问题。裁断入料支架212设置调节导向板215,可以对软铜片导入圆刀裁断组件22时进行定位导向。这样的设计能够确保软铜片在裁断过程中的准确位置和稳定导向,提高了裁断的精度和一致性。Referring to FIGS. 4 and 5 , the cutting guide assembly 21 includes a cutting stretching bracket 211 and a cutting feeding bracket 212. The cutting stretching bracket 211 is provided with a plurality of cutting stretching rollers 213, and the cutting stretching rollers 213 are provided with a width limiting ring 214; the cutting feeding bracket 212 is provided with an adjusting guide plate 215 to position and guide the soft copper sheet when it is introduced into the circular knife cutting assembly 22. In this embodiment, by providing a plurality of cutting stretching rollers 213 on the cutting stretching bracket 211, the soft copper sheet can be effectively stretched to ensure that the soft copper sheet maintains a certain tension and shape during the cutting process, thereby avoiding deformation or distortion of the soft copper sheet during the cutting process and ensuring the cutting quality. The cutting stretching roller 213 is provided with a width limiting ring 214, which can limit and adjust the width of the soft copper sheet, ensuring that the soft copper sheet maintains the correct width and position during the cutting process, avoiding cutting errors or product quality problems caused by inconsistent width. The cutting and feeding bracket 212 is provided with an adjustment guide plate 215, which can guide the soft copper sheet when it is introduced into the circular knife cutting assembly 22. Such a design can ensure the accurate position and stable guidance of the soft copper sheet during the cutting process, thereby improving the precision and consistency of the cutting.

圆刀裁断组件22包括圆刀支架221、安装在圆刀支架221上的辅助导辊222以及与辅助导辊222外径相切的圆刀辊223,所述圆刀辊223上设置有裁断刀口(图中未示出),以将软铜片裁断,所述辅助导辊222与圆刀辊223之间设置有裁断导出槽224,所述裁断导出槽224的导出端朝向裁断输送组件23。本实施例中,圆刀辊223上设置有裁断刀口,用于将软铜片进行裁断。这种设计能够确保裁断的精度和一致性,对软铜片进行高效、准确的裁断,为后续的加工和生产提供可靠的原材料。辅助导辊222安装在圆刀支架221上,与圆刀辊223相配合。它可以帮助引导软铜片,并确保软铜片在裁断过程中的稳定输送和定位,从而保证了裁断的准确性和稳定性。裁断导出槽224位于辅助导辊222与圆刀辊223之间,用于引导已经裁断的软铜片朝向裁断输送组件23。这种设计能够确保裁断后的铜片能够顺利地输送到下一个工序,避免了裁断后的铜片堆积或堵塞等问题。The circular knife cutting assembly 22 includes a circular knife support 221, an auxiliary guide roller 222 mounted on the circular knife support 221, and a circular knife roller 223 tangent to the outer diameter of the auxiliary guide roller 222. The circular knife roller 223 is provided with a cutting edge (not shown in the figure) to cut the soft copper sheet. A cutting guide groove 224 is provided between the auxiliary guide roller 222 and the circular knife roller 223, and the guide end of the cutting guide groove 224 faces the cutting conveying assembly 23. In this embodiment, the circular knife roller 223 is provided with a cutting edge for cutting the soft copper sheet. This design can ensure the accuracy and consistency of cutting, and cut the soft copper sheet efficiently and accurately, providing reliable raw materials for subsequent processing and production. The auxiliary guide roller 222 is mounted on the circular knife support 221 and cooperates with the circular knife roller 223. It can help guide the soft copper sheet and ensure the stable transportation and positioning of the soft copper sheet during the cutting process, thereby ensuring the accuracy and stability of cutting. The cutting guide groove 224 is located between the auxiliary guide roller 222 and the circular knife roller 223, and is used to guide the cut soft copper sheet toward the cutting conveying assembly 23. This design can ensure that the cut copper sheet can be smoothly conveyed to the next process, avoiding the problems of accumulation or blockage of the cut copper sheet.

参阅图7所示,裁断输送组件23包括裁断输送支架231、安装在裁断输送支架231上的裁断输送带232以及安装在裁断输送支架231上并用于驱动裁断输送带232在裁断输送支架231上传动的裁断输送电机233,所述裁断输送支架231的入口处设置有裁断输入导向板234,所述裁断输入导向板234的一端延伸至裁断导出槽224,以将裁断后的软铜片导入至输送带上输送。本实施例中,输送支架上安装有裁断输送带232,用于将裁断后的软铜片进行输送。裁断输送带232的设计能够确保软铜片在输送过程中稳定、顺畅地传送至下一个工序,保证了生产线的连续性和效率。裁断输送电机233安装在裁断输送支架231上并用于驱动裁断输送带232在裁断输送支架231上传动的裁断输送电机233。这种设计能够提供稳定的动力源,确保输送带能够按照设定的速度和方向进行运行,从而实现对软铜片的精确输送。输入导向板位于输送支架的入口处,一端延伸至裁断导出槽224,用于将裁断后的软铜片导入至输送带上输送。输入导向板的设置能够确保裁断后的软铜片准确地进入输送带,避免了铜片在输送过程中的偏移或堵塞现象。Referring to FIG. 7 , the cutting conveying assembly 23 includes a cutting conveying bracket 231, a cutting conveying belt 232 installed on the cutting conveying bracket 231, and a cutting conveying motor 233 installed on the cutting conveying bracket 231 and used to drive the cutting conveying belt 232 to transmit on the cutting conveying bracket 231. A cutting input guide plate 234 is provided at the entrance of the cutting conveying bracket 231, and one end of the cutting input guide plate 234 extends to the cutting lead-out groove 224 to guide the cut soft copper sheet to the conveying belt for transmission. In this embodiment, a cutting conveying belt 232 is installed on the conveying bracket to convey the cut soft copper sheet. The design of the cutting conveying belt 232 can ensure that the soft copper sheet is stably and smoothly transmitted to the next process during the transmission process, thereby ensuring the continuity and efficiency of the production line. The cutting conveying motor 233 is installed on the cutting conveying bracket 231 and used to drive the cutting conveying belt 232 to transmit on the cutting conveying bracket 231. This design can provide a stable power source, ensuring that the conveyor belt can run at the set speed and direction, thereby realizing accurate conveying of the soft copper sheet. The input guide plate is located at the entrance of the conveying bracket, and one end extends to the cutting guide slot 224, which is used to guide the cut soft copper sheet to the conveyor belt for conveying. The setting of the input guide plate can ensure that the cut soft copper sheet accurately enters the conveyor belt, avoiding the deviation or blockage of the copper sheet during the conveying process.

取料传动组件31为线性模组,所述取料机械手32包括第一取料模组321和第二取料模组322,所述第一取料模组321在取料传动组件31的作用下往复传动于裁断输送组件23与放料治具34之间。具体的,放料治具34设置有两组,所述第二取料模组322在取料传动组件31的作用下,往复传动于两组放料治具34之间。本实施例中,第一取料模组321通过取料传动组件31的作用,在裁断输送组件23与放料治具34之间进行往复传动。这种设计能够确保取料机械手32能够及时准确地取料,并将其输送至指定位置,为后续的工序提供原材料。第二取料模组322将软铜片在两组放料治具34上取料转移,从而可以依次对软铜片进行定位,进一步的,放料治具34上开设有治具槽,以对软铜片定位;以确保后续叠片精度。The material picking transmission assembly 31 is a linear module, and the material picking manipulator 32 includes a first material picking module 321 and a second material picking module 322. The first material picking module 321 is reciprocated between the cutting and conveying assembly 23 and the material discharge fixture 34 under the action of the material picking transmission assembly 31. Specifically, two groups of material discharge fixtures 34 are provided, and the second material picking module 322 is reciprocated between the two groups of material discharge fixtures 34 under the action of the material picking transmission assembly 31. In this embodiment, the first material picking module 321 is reciprocated between the cutting and conveying assembly 23 and the material discharge fixture 34 through the action of the material picking transmission assembly 31. This design can ensure that the material picking manipulator 32 can pick up materials in a timely and accurate manner, and transport them to the designated location to provide raw materials for subsequent processes. The second material taking module 322 takes the soft copper sheet and transfers it on the two sets of material discharging jigs 34, so that the soft copper sheet can be positioned in sequence. Furthermore, a jig groove is provided on the material discharging jig 34 to position the soft copper sheet, so as to ensure the accuracy of subsequent lamination.

参阅图8所示,取料机械手32包括驱动电缸323、连接于驱动电缸323的取料基板324、安装在取料基板324上的缓冲导杆325以及安装在缓冲导杆325上安装有真空吸板325,所述真空吸板325用于软铜片进行吸附取料。本实施例中,通过使用真空吸板325,可以确保软包铜排叠片能够被稳定地吸附并准确地取出,从而实现精准的取料操作。采用真空吸板325进行取料操作可以提高生产效率,因为它可以快速、准确地完成取料任务,缩短生产周期,提高生产线的工作效率。Referring to FIG8 , the material-retrieving manipulator 32 includes a driving electric cylinder 323, a material-retrieving substrate 324 connected to the driving electric cylinder 323, a buffer guide rod 325 installed on the material-retrieving substrate 324, and a vacuum suction plate 325 installed on the buffer guide rod 325, wherein the vacuum suction plate 325 is used for adsorbing and retrieving the soft copper sheet. In this embodiment, by using the vacuum suction plate 325, it can be ensured that the soft-packaged copper bar stack can be stably adsorbed and accurately removed, thereby achieving accurate material-retrieving operation. Using the vacuum suction plate 325 for material-retrieving operation can improve production efficiency, because it can quickly and accurately complete the material-retrieving task, shorten the production cycle, and improve the work efficiency of the production line.

叠片机械手33的结构与取料机械手32结构相同,所述叠片机械手33在取料传动组件31的作用下,往复传动于放料治具34与叠片治具35之间,以将放料治具34上的软铜片取料到叠片治具35上叠放。本实施例中,通过往复传动于放料治具34与叠片治具35之间,叠片机械手33能够自动将软铜片从放料治具34上取料并叠放到叠片治具35上,实现了软包铜排的自动化叠片操作。自动叠片机械手33的应用可以显著提高生产效率,减少人工操作时间,加快叠片速度,并且降低了因人为操作而可能引起的错误。The structure of the stacking manipulator 33 is the same as that of the material taking manipulator 32. Under the action of the material taking transmission assembly 31, the stacking manipulator 33 is reciprocated between the material discharging jig 34 and the stacking jig 35 to take the soft copper sheet on the material discharging jig 34 and stack it on the stacking jig 35. In this embodiment, by reciprocating between the material discharging jig 34 and the stacking jig 35, the stacking manipulator 33 can automatically take the soft copper sheet from the material discharging jig 34 and stack it on the stacking jig 35, thereby realizing the automatic stacking operation of the soft-wrapped copper busbar. The application of the automatic stacking manipulator 33 can significantly improve production efficiency, reduce manual operation time, speed up stacking speed, and reduce errors that may be caused by human operation.

一种实施例中,焊接组件42为电阻焊接,通过在软包铜排接头处施加电流,利用电阻加热软包铜排并加入焊料,实现软包铜排的连接。这种方法适用于较大截面的软包铜排。In one embodiment, the welding assembly 42 is resistance welding, which connects the soft-wrapped copper busbar by applying current to the joint of the soft-wrapped copper busbar, heating the soft-wrapped copper busbar with resistance and adding solder. This method is suitable for soft-wrapped copper busbars with larger cross-sections.

一种实施例中,焊接组件42为焊锡焊接,使用焊锡或焊锡合金作为焊接材料,通过加热软包铜排和连接元件,使焊料熔化并形成连接。这种方法适用于小型和中等截面的软包铜排。In one embodiment, the welding assembly 42 is solder welding, using solder or solder alloy as the welding material, and heating the soft copper busbar and the connecting element to melt the solder and form a connection. This method is suitable for small and medium cross-section soft copper busbars.

一种实施例中,焊接组件42为压力焊接,通过施加一定的压力和热量,使软包铜排和连接元件产生塑性变形并形成连接。这种方法适用于要求焊接接头坚固牢固的场合。In one embodiment, the welding assembly 42 is pressure welding, which applies a certain pressure and heat to make the soft copper busbar and the connecting element plastically deform and form a connection. This method is suitable for occasions where a strong and firm welding joint is required.

转盘组件41设置有旋转驱动模组411,所述旋转摆臂44设置有两个,所述旋转驱动模组411用于驱动两个旋转摆臂44交替于叠片机械手33与焊接组件42之间。本实施例中,通过转盘组件41设置的旋转驱动模组411和两个旋转摆臂44,能够实现两个旋转摆臂44之间的交替运动,使得叠片机械手33能够在焊接组件42之间进行连续的取料和放料动作,从而提高了焊接过程的连续性和效率。交替运动设计可以减少等待时间,使得叠片机械手33能够在一个旋转摆臂44进行操作的同时,另一个旋转摆臂44已经开始准备下一次操作,从而提高了生产效率,适用于大批量生产和自动化操作。The turntable assembly 41 is provided with a rotary drive module 411, and two rotary swing arms 44 are provided. The rotary drive module 411 is used to drive the two rotary swing arms 44 to alternate between the stacking robot 33 and the welding assembly 42. In this embodiment, the rotary drive module 411 and the two rotary swing arms 44 provided in the turntable assembly 41 can realize the alternating movement between the two rotary swing arms 44, so that the stacking robot 33 can continuously take and put materials between the welding assembly 42, thereby improving the continuity and efficiency of the welding process. The alternating motion design can reduce the waiting time, so that the stacking robot 33 can operate one rotary swing arm 44 while the other rotary swing arm 44 has already started to prepare for the next operation, thereby improving the production efficiency, which is suitable for mass production and automated operation.

参阅图9~图10所示,上焊接模组421包括上焊接驱动元件4211以及连接于上焊接驱动元件4211的上焊接头4212,所述下焊接模组422包括下焊接驱动元件(图中未示出)以及连接于上焊接驱动元件4211的下焊接头4221,所述上焊接头4212与下焊接头4221配合以对叠片治具35上层叠的软铜片焊接形成软包铜排。本实施例中,通过上焊接模组421和下焊接模组422的设计,上焊接头4212与下焊接头4221能够配合进行操作,确保软铜片在叠片治具35上层叠时能够进行有效的焊接,形成软包铜排。上下焊接头4221的配合操作能够确保软包铜排的焊接质量,使得焊接过程中的连接牢固、导电性能良好,提高了软包铜排的整体质量和稳定性。焊接模组的设计可以灵活调整焊接参数和焊接头的位置,以适应不同规格和要求的软包铜排生产,提高了设备的适应性和灵活性。Referring to FIGS. 9 and 10 , the upper welding module 421 includes an upper welding drive element 4211 and an upper welding head 4212 connected to the upper welding drive element 4211, and the lower welding module 422 includes a lower welding drive element (not shown in the figure) and a lower welding head 4221 connected to the upper welding drive element 4211, and the upper welding head 4212 cooperates with the lower welding head 4221 to weld the soft copper sheets stacked on the stacking jig 35 to form a soft-wrapped copper busbar. In this embodiment, through the design of the upper welding module 421 and the lower welding module 422, the upper welding head 4212 and the lower welding head 4221 can cooperate to operate, ensuring that the soft copper sheets can be effectively welded when stacked on the stacking jig 35 to form a soft-wrapped copper busbar. The coordinated operation of the upper and lower welding heads 4221 can ensure the welding quality of the soft-wrapped copper busbar, so that the connection during welding is firm and the conductive performance is good, thereby improving the overall quality and stability of the soft-wrapped copper busbar. The design of the welding module can flexibly adjust the welding parameters and the position of the welding head to adapt to the production of soft-packaged copper busbars of different specifications and requirements, thereby improving the adaptability and flexibility of the equipment.

转移组件43包括转移传动模组431、安装在转移传动模组431上的转移升降传动模组432以及安装在转移升降传动模组432的转移取料臂433,所述转移取料臂433上设置有托块434,所述转移升降传动模组432用于驱动转移取料臂433,以带动托块434穿过焊接槽441将焊接后的软包铜排从叠片治具35上取出。本实施例中,通过转移传动模组431、转移升降传动模组432以及转移取料臂433的设计,能够实现对焊接后的软包铜排的取料功能,将其从叠片治具35上取出,为后续工序或包装提供准备。转移升降传动模组432可以稳定地驱动转移取料臂433进行升降运动,确保托块434能够准确地穿过焊接槽441,将软包铜排从叠片治具35上取出,并且使得取料动作稳定可靠。The transfer assembly 43 includes a transfer transmission module 431, a transfer lifting transmission module 432 installed on the transfer transmission module 431, and a transfer material taking arm 433 installed on the transfer lifting transmission module 432, wherein the transfer material taking arm 433 is provided with a support block 434, and the transfer lifting transmission module 432 is used to drive the transfer material taking arm 433 to drive the support block 434 to pass through the welding groove 441 to take out the welded soft-package copper busbar from the stacking fixture 35. In this embodiment, through the design of the transfer transmission module 431, the transfer lifting transmission module 432 and the transfer material taking arm 433, the material taking function of the welded soft-package copper busbar can be realized, and it can be taken out from the stacking fixture 35 to prepare for subsequent processes or packaging. The transfer lifting transmission module 432 can stably drive the transfer material taking arm 433 to perform lifting and lowering movements, ensure that the support block 434 can accurately pass through the welding groove 441, take out the soft-package copper busbar from the stacking fixture 35, and make the material taking action stable and reliable.

参阅图11~图12所示,转移机械手53包括转移支架531、安装在转移支架531上的转移驱动模组532以及安装在转移驱动模组532上的转移取料板533,所述转移驱动模组532用于驱动转移取料板533在转移组件43上抓取软包铜排并放置到冷却输送组件52上输送。本实施例中,转移驱动模组532的设计能够确保转移取料板533对软包铜排的准确抓取和放置。通过精确控制转移驱动模组532的动作,转移取料板533能够在转移组件43上稳定地抓取软包铜排,并将其精准地放置到冷却输送组件52上,确保了软包铜排的安全转移和输送。转移取料板533的设计能够适应软包铜排的抓取和放置需求。合理的结构设计和材料选择能够确保转移取料板533对软包铜排的抓取力度和稳定性,同时也能够保证软包铜排在放置过程中的稳固性和位置精度,从而避免了因为抓取不当或者放置不准确而导致的产品损坏或者生产线故障。Referring to FIG. 11 and FIG. 12, the transfer manipulator 53 includes a transfer bracket 531, a transfer drive module 532 mounted on the transfer bracket 531, and a transfer pick-up plate 533 mounted on the transfer drive module 532, wherein the transfer drive module 532 is used to drive the transfer pick-up plate 533 to grab the soft-package copper busbar on the transfer assembly 43 and place it on the cooling conveying assembly 52 for transportation. In this embodiment, the design of the transfer drive module 532 can ensure that the transfer pick-up plate 533 accurately grabs and places the soft-package copper busbar. By accurately controlling the action of the transfer drive module 532, the transfer pick-up plate 533 can stably grab the soft-package copper busbar on the transfer assembly 43 and accurately place it on the cooling conveying assembly 52, ensuring the safe transfer and transportation of the soft-package copper busbar. The design of the transfer pick-up plate 533 can adapt to the grabbing and placement requirements of the soft-package copper busbar. Reasonable structural design and material selection can ensure the grabbing strength and stability of the transfer plate 533 for the soft-packaged copper busbar, while also ensuring the stability and position accuracy of the soft-packaged copper busbar during placement, thereby avoiding product damage or production line failure due to improper grabbing or inaccurate placement.

冷却输送组件52包括冷却输送支架521、设置在冷却输送支架521上的冷却输送带522以及安装在冷却输送支架521上并用于驱动冷却输送带522传输的冷却输送电机523,所述冷却输送支架521位于冷却输送带522的两侧形成输送挡板524,以对软包铜排定位输送;具体的,冷却组件54设置有多组,并依此排料在输送支架的上方,所述冷却组件54设置有冷却风扇541,所述冷却风扇541朝向冷却输送带522吹风,以对软包铜排冷却。所述冷却输送支架521位于冷却组件54的下侧设置有排风槽542,以对冷却风扇541吹风散热进行排风。本实施例中,通过冷却输送支架521和冷却输送带522的结合设置,能够确保软包铜排在输送过程中得到稳定的定位和传输。冷却输送支架521的设计形成了输送挡板524,能够有效地对软包铜排进行定位,避免了在输送过程中出现错位或者混乱的情况,确保了输送的稳定性和可靠性。多组冷却组件54的设置以及冷却风扇541的吹风设计,能够实现对软包铜排的充分冷却。冷却风扇541朝向冷却输送带522吹风能够快速带走软包铜排表面的热量,达到快速冷却的效果,从而提高了生产效率和产品质量。The cooling conveying assembly 52 includes a cooling conveying bracket 521, a cooling conveying belt 522 arranged on the cooling conveying bracket 521, and a cooling conveying motor 523 installed on the cooling conveying bracket 521 and used to drive the cooling conveying belt 522 to transmit. The cooling conveying bracket 521 is located on both sides of the cooling conveying belt 522 to form a conveying baffle 524 to position and convey the soft-packaged copper busbar; specifically, the cooling assembly 54 is provided with multiple groups, and the material is discharged above the conveying bracket accordingly. The cooling assembly 54 is provided with a cooling fan 541, and the cooling fan 541 blows toward the cooling conveying belt 522 to cool the soft-packaged copper busbar. The cooling conveying bracket 521 is located at the lower side of the cooling assembly 54 and is provided with an exhaust slot 542 to exhaust the cooling fan 541 for dissipating the heat. In this embodiment, the combination of the cooling conveying bracket 521 and the cooling conveying belt 522 can ensure that the soft-packaged copper busbar is stably positioned and transmitted during the conveying process. The design of the cooling conveying bracket 521 forms a conveying baffle 524, which can effectively position the soft-package copper busbar, avoid dislocation or confusion during the conveying process, and ensure the stability and reliability of the conveying. The setting of multiple cooling components 54 and the blowing design of the cooling fan 541 can achieve sufficient cooling of the soft-package copper busbar. The cooling fan 541 blowing toward the cooling conveyor belt 522 can quickly take away the heat on the surface of the soft-package copper busbar, achieve the effect of rapid cooling, and thus improve production efficiency and product quality.

参阅图13所示,模切取料组件61包括取料线性模组611、取料升降模组612、取料旋转模组613以及取料吸板614,所述取料升降模组612安装在取料线性模组611上,所述取料旋转模组613安装在取料升降模组612上,所述取料吸板614用于在冷却输送组件52上抓取软包铜排;本实施例中,采用取料线性模组611与取料升降模组612配合形成XZ双轴传动,便于取料转移传动。Referring to Figure 13, the die-cutting material picking component 61 includes a material picking linear module 611, a material picking lifting module 612, a material picking rotating module 613 and a material picking suction plate 614. The material picking lifting module 612 is installed on the material picking linear module 611, the material picking rotating module 613 is installed on the material picking lifting module 612, and the material picking suction plate 614 is used to grab the soft-packaged copper bus on the cooling conveying component 52; in this embodiment, the material picking linear module 611 and the material picking lifting module 612 are used to cooperate to form an XZ dual-axis transmission, which is convenient for material picking and transfer transmission.

模切传动组件62为直线电机,所述模切夹持组件63包括夹持底座631、设置在夹持底座631上的固定夹板632、设置在夹持底座631上的活动夹板633以及用于驱动活动夹板633朝向固定夹板632相对移动的夹持驱动模组634,所述固定夹板632与活动夹板633配合将软包铜排夹持固定。本实施例中,采用直线电机作为模切传动组件62能够实现精准的直线运动,确保模切夹持组件63对软包铜排的夹持和定位具有高度的精度和稳定性。直线电机具有快速响应、精确控制的特点,能够满足模切过程对于运动精度和速度的要求。模切夹持组件63采用固定夹板632与活动夹板633配合将软包铜排夹持固定,夹持驱动模组634能够驱动活动夹板633朝向固定夹板632相对移动,实现对软包铜排的精准夹持和定位。这样的设计能够确保模切过程中软包铜排的稳定性和一致性,提高了产品的加工精度和质量。The die-cutting transmission assembly 62 is a linear motor, and the die-cutting clamping assembly 63 includes a clamping base 631, a fixed clamping plate 632 arranged on the clamping base 631, a movable clamping plate 633 arranged on the clamping base 631, and a clamping drive module 634 for driving the movable clamping plate 633 to move relative to the fixed clamping plate 632, and the fixed clamping plate 632 cooperates with the movable clamping plate 633 to clamp and fix the soft-pack copper bar. In this embodiment, the use of a linear motor as the die-cutting transmission assembly 62 can achieve precise linear motion, ensuring that the die-cutting clamping assembly 63 has a high degree of accuracy and stability in clamping and positioning the soft-pack copper bar. The linear motor has the characteristics of fast response and precise control, and can meet the requirements of the die-cutting process for motion accuracy and speed. The die-cutting clamping assembly 63 uses a fixed clamping plate 632 and a movable clamping plate 633 to clamp and fix the soft-packed copper busbar, and the clamping drive module 634 can drive the movable clamping plate 633 to move relative to the fixed clamping plate 632 to achieve accurate clamping and positioning of the soft-packed copper busbar. Such a design can ensure the stability and consistency of the soft-packed copper busbar during the die-cutting process, and improve the processing accuracy and quality of the product.

第一模切组件64包括第一下模体641、第一上模体642以及第一模切驱动模组643,所述第一模切驱动模组643用于驱动第一上模体642朝向第一下模体641移动,以将软包铜排的一端模切成型;具体的,所述第二模切组件65包括第二下模体651、第二上模体652以及第二模切驱动模组653,所述第二模切驱动模组653用于驱动第二上模体652朝向第二下模体651移动,以将软包铜排的一端模切成型。本实施例中,模切组件结构设计能够实现对软包铜排的高效模切加工,提高了生产效率和产品质量。第一模切组件64和第二模切组件65的设置使得软包铜排的两端都能够进行模切成型,从而满足了生产需求和产品规格的要求。The first die-cutting assembly 64 includes a first lower mold body 641, a first upper mold body 642 and a first die-cutting drive module 643, wherein the first die-cutting drive module 643 is used to drive the first upper mold body 642 to move toward the first lower mold body 641 to die-cut one end of the soft-packaged copper busbar; specifically, the second die-cutting assembly 65 includes a second lower mold body 651, a second upper mold body 652 and a second die-cutting drive module 653, wherein the second die-cutting drive module 653 is used to drive the second upper mold body 652 to move toward the second lower mold body 651 to die-cut one end of the soft-packaged copper busbar. In this embodiment, the die-cutting assembly structural design can realize efficient die-cutting processing of the soft-packaged copper busbar, thereby improving production efficiency and product quality. The arrangement of the first die-cutting assembly 64 and the second die-cutting assembly 65 enables both ends of the soft-packaged copper busbar to be die-cut, thereby meeting the production needs and product specifications.

参阅图14所示,抛光机构7包括抛光支架71、设置在抛光支架71上的对称传动模组72、安装在对称传动模组72上的抛光轮73以及罩设在抛光支架71外部的防尘罩74。具体的,所述抛光轮73设置有两组,所述对称传动模组72为同步带模组,用于驱动两组抛光轮73相对镜像传动。本实施例中,能够实现软包铜排的表面抛光处理,从而提高产品的表面质量和外观效果。通过抛光机构7,软包铜排的表面可以得到光滑均匀的抛光效果,去除表面瑕疵和粗糙度,使其具有更好的外观和触感,提升产品的整体质量和市场竞争力。同时,抛光处理还有助于改善软包铜排的导电性能,提高其导电效率和稳定性,从而满足产品对导电性能的要求。这样的抛光处理技术能够为软包铜排的生产提供良好的加工加工保障。具体的,通过采用两组抛光轮73和同步带模组的镜像传动设计,可以确保软包铜排表面的抛光效果更加均匀和稳定。镜像传动使得两组抛光轮73之间的运动保持对称和同步,从而避免了因为运动不均匀而导致的抛光效果不一致的问题。这种对称镜像传动设计能够提高软包铜排表面抛光的一致性和精度,确保产品在生产过程中具有稳定的表面质量和外观效果。Referring to FIG. 14 , the polishing mechanism 7 includes a polishing bracket 71, a symmetrical transmission module 72 arranged on the polishing bracket 71, a polishing wheel 73 installed on the symmetrical transmission module 72, and a dust cover 74 arranged outside the polishing bracket 71. Specifically, the polishing wheel 73 is provided with two groups, and the symmetrical transmission module 72 is a synchronous belt module for driving the two groups of polishing wheels 73 to transmit in a relative mirror image. In this embodiment, the surface polishing treatment of the soft-wrapped copper bar can be achieved, thereby improving the surface quality and appearance of the product. Through the polishing mechanism 7, the surface of the soft-wrapped copper bar can obtain a smooth and uniform polishing effect, remove surface defects and roughness, make it have a better appearance and touch, and improve the overall quality and market competitiveness of the product. At the same time, the polishing treatment also helps to improve the conductive performance of the soft-wrapped copper bar, improve its conductive efficiency and stability, so as to meet the product's requirements for conductive performance. Such a polishing treatment technology can provide good processing guarantee for the production of soft-wrapped copper bars. Specifically, by adopting the mirror transmission design of two groups of polishing wheels 73 and synchronous belt modules, it can be ensured that the polishing effect of the surface of the soft-wrapped copper bar is more uniform and stable. The mirror transmission keeps the movement between the two sets of polishing wheels 73 symmetrical and synchronous, thus avoiding the problem of inconsistent polishing effect caused by uneven movement. This symmetrical mirror transmission design can improve the consistency and accuracy of the surface polishing of the soft-packed copper busbar, ensuring that the product has stable surface quality and appearance during the production process.

以上实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims (10)

1. A full-automatic production system of soft package copper bar, its characterized in that: comprising
The discharging mechanism comprises a discharging assembly and a discharging guide assembly, and the discharging assembly is used for discharging the soft copper sheet to the discharging guide assembly;
The cutting mechanism comprises a cutting guide assembly, a circular knife cutting assembly and a cutting conveying assembly, wherein the cutting guide assembly faces the discharging guide assembly so as to guide the soft copper sheet led in by the discharging guide assembly into the circular knife cutting assembly, the circular knife cutting assembly is used for cutting and conveying the strip-shaped soft copper sheet onto the cutting conveying assembly, and the cutting conveying assembly is used for conveying the cut soft copper sheet;
the cutting guide assembly comprises a cutting stretching bracket and a cutting feeding bracket, wherein a plurality of cutting stretching rollers are arranged on the cutting stretching bracket, and a width limiting ring is arranged on the cutting stretching rollers; the cutting feeding bracket is provided with an adjusting guide plate so as to position and guide the soft copper sheet when the soft copper sheet is led into the circular knife cutting assembly;
The stacking mechanism comprises a material taking transmission assembly, a plurality of material taking manipulators and stacking manipulators which are arranged on the material taking transmission assembly, a material discharging jig and a stacking jig, wherein the material discharging jig and the stacking jig are positioned below the material taking manipulators, the material taking manipulators are used for grabbing soft copper sheets on the cutting conveying assembly and placing the soft copper sheets on the material discharging jig, and the stacking manipulators are used for grabbing stacked sheets on the material discharging jig;
The welding mechanism comprises a turntable assembly, a welding assembly positioned at one side of the turntable assembly and a transferring assembly positioned at one side of the welding assembly, wherein the turntable assembly is provided with a rotary swing arm, the lamination jig is installed on the rotary swing arm, the turntable assembly is used for driving the rotary swing arm to drive the lamination jig to reciprocate and drive between the lamination manipulator and the welding assembly, a welding groove is formed in the rotary swing arm, the welding assembly comprises an upper welding module and a lower welding module, and one end of the lower welding module penetrates through the welding groove to be matched with the upper welding module to weld the laminated soft copper sheets on the lamination jig to form a soft package copper bar;
The cooling mechanism comprises a cooling rack, a cooling conveying assembly arranged on the cooling rack, a transfer manipulator arranged on the cooling rack and positioned on one side of the cooling conveying assembly, and a cooling assembly arranged above the cooling conveying assembly; the transfer manipulator is used for grabbing the soft package copper bars on the transfer assembly, placing the soft package copper bars on the cooling conveying assembly for conveying, and the cooling assembly is used for blowing and cooling the soft package copper bars conveyed on the cooling conveying assembly;
The die cutting mechanism comprises a die cutting and taking assembly, a die cutting transmission assembly, a die cutting clamping assembly, a first die cutting assembly and a second die cutting assembly, wherein the die cutting clamping assembly is arranged on the die cutting transmission assembly, the die cutting transmission assembly is used for driving the die cutting clamping assembly to sequentially pass through the first die cutting assembly and the second die cutting assembly, the die cutting and taking assembly is used for grabbing a soft package copper bar on the cooling and conveying assembly and placing the soft package copper bar on the die cutting clamping assembly, and the first die cutting assembly and the second die cutting assembly are used for respectively die-cutting two ends of the soft package copper bar into specified shapes; and
The polishing mechanism is provided with two groups, the two groups of polishing mechanisms are oppositely arranged and are positioned on two sides of the die cutting transmission assembly, the die cutting transmission assembly is used for driving the soft package copper bars clamped by the die cutting clamping assembly to be fed into the polishing mechanism after being subjected to die cutting, and the acute angle after die cutting is polished into an obtuse angle through the polishing mechanism.
2. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the discharging assembly comprises a discharging support, a discharging roller and a discharging stretching roller, wherein the discharging roller and the discharging stretching roller are arranged on the discharging support, a discharging motor is arranged on the discharging support and is used for driving the discharging roller to discharge the soft copper sheet, and the discharging stretching roller is used for guiding the soft copper sheet to the discharging guiding assembly after being stretched;
The discharging guide assembly comprises a discharging guide bracket arranged on one side of the discharging bracket and far away from the discharging roller and a vertical guide roller which is adjustably arranged on the discharging guide bracket and is used for guiding and adjusting the width direction of the soft copper sheet;
The discharging guide support is provided with a pull groove, and the vertical guide roller is adjustably arranged on the pull groove.
3. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the circular knife cutting assembly comprises a circular knife bracket, an auxiliary guide roller arranged on the circular knife bracket and a circular knife roller tangential to the outer diameter of the auxiliary guide roller, a cutting edge is arranged on the circular knife roller so as to cut the soft copper sheet, a cutting guide groove is arranged between the auxiliary guide roller and the circular knife roller, and the guide end of the cutting guide groove faces to the cutting conveying assembly;
The conveying assembly comprises a cutting conveying support, a cutting conveying belt arranged on the cutting conveying support and a cutting conveying motor arranged on the cutting conveying support and used for driving the cutting conveying belt to drive the cutting conveying motor to cut on the conveying support, an inlet of the cutting conveying support is provided with a cutting input guide plate, and one end of the cutting input guide plate extends to a cutting guide groove so as to guide the cut soft copper sheet to be conveyed on the conveying belt.
4. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the material taking transmission assembly is a linear module, the material taking manipulator comprises a first material taking module and a second material taking module, and the first material taking module is driven to reciprocate between the cutting conveying assembly and the material discharging jig under the action of the material taking transmission assembly;
The second material taking module is driven to reciprocate between the two sets of material taking jigs under the action of the material taking driving assembly;
The discharging jig is provided with a jig groove for positioning the soft copper sheets, and the lamination jig is provided with a positioning frame for positioning the soft package copper bars;
The material taking manipulator comprises a driving electric cylinder, a material taking substrate connected with the driving electric cylinder, a buffer guide rod arranged on the material taking substrate and a vacuum suction plate arranged on the buffer guide rod, wherein the vacuum suction plate is used for absorbing and taking soft copper sheets;
The structure of the lamination manipulator is the same as that of the material taking manipulator, and the lamination manipulator is driven to reciprocate between the material discharging jig and the lamination jig under the action of the material taking transmission assembly so as to take out the soft copper sheets on the material discharging jig to the lamination jig to be stacked.
5. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the rotary table assembly is provided with two rotary driving modules, and the rotary driving modules are used for driving the two rotary swinging arms to alternate between the lamination mechanical arm and the welding assembly;
The transfer assembly comprises a transfer transmission module, a transfer lifting transmission module arranged on the transfer transmission module and a transfer material taking arm arranged on the transfer lifting transmission module, wherein a supporting block is arranged on the transfer material taking arm, and the transfer lifting transmission module is used for driving the transfer material taking arm to drive the supporting block to penetrate through a welding groove to take out the welded soft package copper bars from the lamination jig.
6. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the upper welding module comprises an upper welding driving element and an upper welding head connected with the upper welding driving element, the lower welding module comprises a lower welding driving element and a lower welding head connected with the upper welding driving element, and the upper welding head is matched with the lower welding head to weld the stacked soft copper sheets on the lamination jig to form a soft package copper bar.
7. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the transfer manipulator comprises a transfer support, a transfer driving module and a transfer material taking plate, wherein the transfer driving module is arranged on the transfer support, and the transfer material taking plate is arranged on the transfer driving module and used for driving the transfer material taking plate to grab the soft package copper bars on the transfer assembly and place the soft package copper bars on the cooling conveying assembly for conveying;
The cooling conveying assembly comprises a cooling conveying bracket, a cooling conveying belt arranged on the cooling conveying bracket and a cooling conveying motor arranged on the cooling conveying bracket and used for driving the cooling conveying belt to convey, and the cooling conveying bracket is positioned at two sides of the cooling conveying belt to form conveying baffles so as to position and convey the soft package copper sheets;
An exhaust groove is formed in the lower side of the cooling conveying support, which is positioned on the cooling assembly, so as to exhaust air for blowing and radiating of the cooling fan;
The cooling assembly is provided with a plurality of groups and sequentially arranged above the cooling conveying support, and is provided with a cooling fan which blows air towards the cooling conveying belt to cool the soft package copper bars.
8. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the die cutting and taking assembly comprises a taking linear module, a taking lifting module, a taking rotary module and a taking suction plate, wherein the taking lifting module is arranged on the taking linear module, the taking rotary module is arranged on the taking lifting module, and the taking suction plate is used for grabbing soft package copper bars on the cooling conveying assembly;
The die cutting clamping assembly comprises a clamping base, a fixed clamping plate arranged on the clamping base, a movable clamping plate arranged on the clamping base and a clamping driving module used for driving the movable clamping plate to move relatively towards the fixed clamping plate, and the fixed clamping plate and the movable clamping plate are matched to clamp and fix the soft package copper bars.
9. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the first die-cutting assembly comprises a first lower die body, a first upper die body and a first die-cutting driving module, and the first die-cutting driving module is used for driving the first upper die body to move towards the first lower die body so as to die-cut and shape one end of the soft package copper bar;
The second die-cutting assembly comprises a second lower die body, a second upper die body and a second die-cutting driving module, and the second die-cutting driving module is used for driving the second upper die body to move towards the second lower die body so as to die-cut and mold one end of the soft package copper bar.
10. The fully automatic production system of the soft package copper bar according to claim 1, wherein: the polishing mechanism comprises a polishing support, a symmetrical transmission module arranged on the polishing support, a polishing wheel arranged on the symmetrical transmission module and a dust cover covered outside the polishing support;
The polishing wheels are provided with two groups, and the symmetrical transmission module is a synchronous belt module and is used for driving the two groups of polishing wheels to carry out mirror image transmission relatively.
CN202420550562.2U 2024-03-20 2024-03-20 Fully automatic production system for soft-pack copper busbars Active CN221952741U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119284408A (en) * 2024-12-10 2025-01-10 广州市半径电力铜材有限公司 Copper busbar processing system and processing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119284408A (en) * 2024-12-10 2025-01-10 广州市半径电力铜材有限公司 Copper busbar processing system and processing method

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