CN221952691U - Separation device is disassembled to car friction disc tool - Google Patents
Separation device is disassembled to car friction disc tool Download PDFInfo
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Abstract
本实用新型公开了一种汽车摩擦片治具拆解分离装置，包括：分离定位机构、分离搬运机械手，所述分离定位机构包括分离工作台和分离定位机构，所述分离定位机构设于分离工作台上；所述分离搬运机械手包括机械臂和搬运机械手组件，所述机械臂设于机台上，所述搬运机械手组件与机械臂连接。本实用新型所述的一种汽车摩擦片治具拆解分离装置，其结构设计合理，通过分离定位机构对组合后的治具进行定位，分离搬运机械手将待分离的部件逐一分离并抓取至指定位置，让产品的预压和治具分离实现自动化，提高治具与产品分离的稳定性，有效提高治具分离效率，从而有效缩短产品的加工周期，让其更好的满足生产的需要。
The utility model discloses a disassembly and separation device for automobile friction plate jigs, comprising: a separation positioning mechanism and a separation handling manipulator, wherein the separation positioning mechanism comprises a separation workbench and a separation positioning mechanism, wherein the separation positioning mechanism is arranged on the separation workbench; the separation handling manipulator comprises a mechanical arm and a handling manipulator assembly, wherein the mechanical arm is arranged on the machine platform, and the handling manipulator assembly is connected to the mechanical arm. The disassembly and separation device for automobile friction plate jigs described in the utility model has a reasonable structural design, wherein the assembled jigs are positioned by the separation positioning mechanism, and the separation handling manipulator separates the components to be separated one by one and grabs them to the designated positions, so that the pre-pressing of the product and the separation of the jigs can be automated, thereby improving the stability of the separation between the jigs and the products, and effectively improving the jig separation efficiency, thereby effectively shortening the processing cycle of the products, so that it can better meet the production needs.
Description
技术领域Technical Field
本实用新型属于生产制造领域，特别涉及一种汽车摩擦片治具拆解分离装置。The utility model belongs to the field of production and manufacturing, and particularly relates to a disassembly and separation device for a friction plate jig of an automobile.
背景技术Background Art
汽车摩擦片加工过程中需要通过预压分离机对其进行压制，压制后，需要对治具和产品进行分离。在传统的加工过程中，是将产品压制后好后，通过人工对产品以及治具进行人工分离，其不仅需要大量的人工，同时还严重的影响其分离效率，分离的治具需要人工将其搬运至指定位置，严重的影响其生产效率；During the processing of automobile friction plates, they need to be pressed by a pre-pressing separator. After pressing, the jig and the product need to be separated. In the traditional processing process, after the product is pressed, the product and the jig are manually separated, which not only requires a lot of manpower, but also seriously affects the separation efficiency. The separated jig needs to be manually moved to the designated location, which seriously affects the production efficiency;
部分企业采用机械手进行分离，然而治具和产品在分离过程中容易发生移动，这样就会导致机械手无法精准的抓取到待分离部件，因而其无法满足生产的需要。Some companies use robots for separation, but the jigs and products are prone to move during the separation process, which makes it impossible for the robots to accurately grasp the parts to be separated, and thus cannot meet production needs.
实用新型内容Utility Model Content
实用新型目的：为了克服以上不足，本实用新型的目的是提供一种汽车摩擦片治具拆解分离装置，其结构设计合理，通过分离定位机构对组合后的治具进行定位，分离搬运机械手将待分离的部件逐一分离并抓取至指定位置，让产品的预压和治具分离实现自动化，提高治具与产品分离的稳定性，有效提高治具分离效率。Purpose of the utility model: In order to overcome the above shortcomings, the purpose of the utility model is to provide a disassembly and separation device for automobile friction plate jigs, which has a reasonable structural design. The assembled jig is positioned by a separation positioning mechanism, and the separation and handling robot separates the parts to be separated one by one and grabs them to the designated position, so that the pre-pressing of the product and the separation of the jig are automated, the stability of the separation of the jig and the product is improved, and the jig separation efficiency is effectively improved.
技术方案：为了实现上述目的，本实用新型提供了一种汽车摩擦片治具拆解分离装置，包括：Technical solution: In order to achieve the above purpose, the utility model provides a disassembly and separation device for a friction plate jig for an automobile, comprising:
分离定位机构，所述分离定位机构包括分离工作台和分离定位组件，所述分离定位组件设于分离工作台上；A separation and positioning mechanism, the separation and positioning mechanism comprises a separation workbench and a separation and positioning component, and the separation and positioning component is arranged on the separation workbench;
分离搬运机械手，所述分离搬运机械手包括机械臂和搬运机械手组件，所述机械臂设于机台上，所述搬运机械手组件与机械臂连接。本实用新型所述的一种汽车摩擦片治具拆解分离装置，其结构设计合理，通过分离定位机构对组合后的治具进行定位，分离搬运机械手将待分离的部件逐一分离并抓取至指定位置，让产品的预压和治具分离实现自动化，提高治具与产品分离的稳定性，有效提高治具分离效率，从而有效缩短产品的加工周期，让其更好的满足生产的需要。The separation and handling robot comprises a robot arm and a handling robot assembly, the robot arm is arranged on the machine platform, and the handling robot assembly is connected to the robot arm. The automobile friction plate jig disassembly and separation device described in the utility model has a reasonable structural design, and the assembled jig is positioned by a separation positioning mechanism. The separation and handling robot separates the components to be separated one by one and grabs them to the designated position, so that the pre-pressing of the product and the separation of the jig are automated, the stability of the separation between the jig and the product is improved, and the jig separation efficiency is effectively improved, thereby effectively shortening the processing cycle of the product, so that it can better meet the needs of production.
其中，所述分离工作台的下方设有一组侧板，所述侧板的下方设有底板。Wherein, a group of side panels are arranged below the separation workbench, and a bottom plate is arranged below the side panels.
进一步的，所述分离工作台的下方设有伸缩驱动机构，所述伸缩驱动机构包括伸缩驱动缸和伸缩定位块，所述伸缩驱动缸通过气缸固定座与底板固定连接，其输出端与伸缩定位块连接。伸缩驱动机构的设置能够驱动待分离治具向上运行，便于搬运机械手抓取待分离部件。Furthermore, a telescopic drive mechanism is provided below the separation workbench, and the telescopic drive mechanism includes a telescopic drive cylinder and a telescopic positioning block. The telescopic drive cylinder is fixedly connected to the bottom plate through a cylinder fixing seat, and its output end is connected to the telescopic positioning block. The setting of the telescopic drive mechanism can drive the jig to be separated to move upward, which is convenient for the handling manipulator to grab the parts to be separated.
优选地，所述分离工作台上位于伸缩定位块的相对位置设有穿孔。Preferably, a through hole is provided on the separation workbench at a position opposite to the telescopic positioning block.
更进一步的，所述搬运机械手组件包括搬运盘，所述搬运盘上设有十字孔和一组穿孔；Furthermore, the handling robot assembly includes a handling plate, and the handling plate is provided with a cross hole and a group of through holes;
三组夹紧机构，所述夹紧机构设于远离机械臂方向的十字孔处；Three sets of clamping mechanisms, wherein the clamping mechanisms are arranged at the cross hole away from the direction of the mechanical arm;
一组吸附组件，所述吸附组件设于穿孔处，并通过连接件与搬运盘滑动连接。吸附组件吸取待分离的产品，夹紧机构对产品的外侧进行夹持限位，有效提高分离的稳定性，有效防止分离过程中部件掉落。A set of adsorption components, which are arranged at the perforation and slidably connected to the transport plate through a connector. The adsorption components absorb the product to be separated, and the clamping mechanism clamps and limits the outer side of the product, effectively improving the stability of separation and effectively preventing the parts from falling during the separation process.
优选地，所述夹紧机构包括夹紧驱动缸和夹紧板，所述夹紧驱动缸固定于搬运盘上，所述夹紧板设于十字孔内，并与夹紧驱动缸的输出端连接。Preferably, the clamping mechanism comprises a clamping drive cylinder and a clamping plate, the clamping drive cylinder is fixed on the transport plate, and the clamping plate is arranged in the cross hole and connected to the output end of the clamping drive cylinder.
此外，还包括传感器组件，所述传感器组件设于搬运盘上十字孔靠近机械臂的穿孔处。In addition, it also includes a sensor component, which is arranged at a through-hole of the cross hole on the conveying plate close to the mechanical arm.
本实用新型中所述分离定位组件包括定位架和一组滑台气缸，其中，所述定位架通过转接架与滑台气缸上的滑块连接；The separation positioning assembly in the utility model comprises a positioning frame and a set of slide cylinders, wherein the positioning frame is connected to the slider on the slide cylinder through an adapter frame;
还包括校正块，所述校正块设于分离工作台上远离定位架的一端。定位架与校正块的设置，能够对待分离的治具和产品起到校正和定位作用，提高分离的精准性。The device also includes a correction block, which is arranged on one end of the separation workbench away from the positioning frame. The positioning frame and the correction block can correct and position the jig and product to be separated, thereby improving the accuracy of separation.
此外，本实用新型还包括感应安装架和传感器，所述感应安装架设于分离工作台上，所述传感器设于感应安装架上。In addition, the utility model further comprises an induction mounting frame and a sensor. The induction mounting frame is arranged on a separation workbench, and the sensor is arranged on the induction mounting frame.
此外，还包括定位磁铁，所述定位磁铁通过固定架设于分离工作台的下方，且所述分离工作台上位于定位磁铁处设有开口。定位磁铁的设置能够避免治具在分离过程中移动，提高其分离的稳定性。In addition, a positioning magnet is also included, and the positioning magnet is fixedly mounted below the separation workbench, and an opening is provided on the separation workbench at the location of the positioning magnet. The positioning magnet can prevent the jig from moving during the separation process, thereby improving the stability of the separation.
上述技术方案可以看出，本实用新型具有如下有益效果：It can be seen from the above technical solution that the utility model has the following beneficial effects:
1、本实用新型所述的一种汽车摩擦片治具拆解分离装置，其结构设计合理，通过分离定位机构对组合后的治具进行定位，分离搬运机械手将待分离的部件逐一分离并抓取至指定位置，让产品的预压和治具分离实现自动化，有效提高治具分离效率，从而有效缩短产品的加工周期，让其更好的满足生产的需要。1. The automobile friction plate jig disassembly and separation device described in the utility model has a reasonable structural design. The assembled jig is positioned by a separation positioning mechanism, and the separation and handling manipulator separates the parts to be separated one by one and grabs them to the designated position, so that the pre-pressing of the product and the jig separation are automated, which effectively improves the jig separation efficiency, thereby effectively shortening the product processing cycle and allowing it to better meet the production needs.
2、本实用新型中吸附组件吸取待分离的产品，夹紧机构对产品的外侧进行夹持限位，通过吸附组件和夹持机构的相互配合，有效提高分离的稳定性，有效防止分离过程中部件掉落。2. In the utility model, the adsorption component absorbs the product to be separated, and the clamping mechanism clamps and limits the outer side of the product. Through the mutual cooperation of the adsorption component and the clamping mechanism, the stability of separation is effectively improved, and the parts are effectively prevented from falling during the separation process.
3、定位架与校正块的设置，能够对待分离的治具和产品起到校正和定位作用，提高分离的精准性。3. The setting of the positioning frame and the correction block can correct and position the jig and products to be separated, thereby improving the accuracy of separation.
4、定位磁铁的设置能够避免治具在分离过程中移动，提高其分离的稳定性。4. The setting of the positioning magnet can prevent the fixture from moving during the separation process and improve its separation stability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型所述的汽车摩擦片治具拆解分离装置的结构示意图；FIG1 is a schematic structural diagram of a device for disassembling and separating a friction plate jig for an automobile according to the present invention;
图2为本实用新型中分离搬运机械手的正面结构示意图；FIG2 is a schematic diagram of the front structure of the separation and handling robot in the utility model;
图3为本实用新型中分离搬运机械手的底面结构示意图；FIG3 is a schematic diagram of the bottom structure of the separation and handling robot in the utility model;
图4为本实用新型中分离定位机构下方的示意图；FIG4 is a schematic diagram of the bottom of the separation positioning mechanism in the utility model;
图5为本实用新型中分离工作台上表面结构示意图。FIG. 5 is a schematic diagram of the upper surface structure of the separation workbench in the utility model.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例，进一步阐明本实用新型。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
如图1至3所示的一种汽车摩擦片治具拆解分离装置，包括：As shown in FIGS. 1 to 3 , a vehicle friction plate jig disassembling and separating device comprises:
分离定位机构1，所述分离定位机构1包括分离工作台11和分离定位组件12，所述分离定位组件12设于分离工作台11上；A separation and positioning mechanism 1, wherein the separation and positioning mechanism 1 comprises a separation workbench 11 and a separation and positioning component 12, wherein the separation and positioning component 12 is arranged on the separation workbench 11;
分离搬运机械手2，所述分离搬运机械手2包括机械臂21和搬运机械手组件22，所述机械臂21设于机台上，所述搬运机械手组件22与机械臂21连接。The separation and transport robot 2 comprises a robot arm 21 and a transport robot assembly 22 . The robot arm 21 is arranged on the machine platform, and the transport robot assembly 22 is connected to the robot arm 21 .
其中，所述分离工作台11的下方设有一组侧板13，所述侧板13的下方设有底板14。A group of side panels 13 are provided below the separation workbench 11 , and a bottom panel 14 is provided below the side panels 13 .
所述分离工作台11的下方设有伸缩驱动机构3，所述伸缩驱动机构3包括伸缩驱动缸和伸缩定位块32，所述伸缩驱动缸通过气缸固定座与底板14固定连接，其输出端与伸缩定位块32连接。A telescopic driving mechanism 3 is provided below the separation workbench 11 . The telescopic driving mechanism 3 includes a telescopic driving cylinder and a telescopic positioning block 32 . The telescopic driving cylinder is fixedly connected to the bottom plate 14 via a cylinder fixing seat, and an output end thereof is connected to the telescopic positioning block 32 .
所述分离工作台11上位于伸缩定位块32的相对位置设有穿孔。The separation workbench 11 is provided with a through hole at a position opposite to the telescopic positioning block 32 .
所述搬运机械手组件22包括搬运盘221，所述搬运盘221上设有十字孔2211和一组穿孔2212；The transport robot assembly 22 includes a transport plate 221, and the transport plate 221 is provided with a cross hole 2211 and a group of through holes 2212;
三组夹紧机构222，所述夹紧机构222设于远离机械臂方向的十字孔2211处；Three sets of clamping mechanisms 222, wherein the clamping mechanisms 222 are arranged at the cross hole 2211 away from the direction of the robot arm;
一组吸附组件223，所述吸附组件223设于穿孔2212处，并通过连接件与搬运盘221滑动连接。所述吸附组件223采用电磁铁，需要说明的是，其也可以根据待分离产品的特性选择其他吸附组件，例如吸盘组件等，能够满足产品分离搬运的需要即可。A set of adsorption components 223, the adsorption components 223 are arranged at the perforation 2212, and are slidably connected to the transport plate 221 through a connector. The adsorption components 223 are electromagnets. It should be noted that other adsorption components, such as suction cup components, can also be selected according to the characteristics of the product to be separated, as long as they can meet the needs of product separation and transportation.
所述夹紧机构222包括夹紧驱动缸2221和夹紧板2222，所述夹紧驱动缸2221固定于搬运盘221上，所述夹紧板2222设于十字孔内，并与夹紧驱动缸2221的输出端连接。The clamping mechanism 222 includes a clamping drive cylinder 2221 and a clamping plate 2222 . The clamping drive cylinder 2221 is fixed on the transport plate 221 . The clamping plate 2222 is disposed in the cross hole and connected to the output end of the clamping drive cylinder 2221 .
所述分离定位组件12包括定位架121和一组滑台气缸122，其中，所述定位架121通过转接架与滑台气缸122上的滑块连接；The separation positioning assembly 12 includes a positioning frame 121 and a set of slide cylinders 122, wherein the positioning frame 121 is connected to the slider on the slide cylinder 122 through an adapter frame;
还包括校正块123，所述校正块123设于分离工作台11上远离定位架121的一端。工作时，校正块123和定位架121对治具的前、后进行校正、定位，保证其放置位置的准确性。It also includes a correction block 123, which is arranged on one end of the separation workbench 11 away from the positioning frame 121. During operation, the correction block 123 and the positioning frame 121 correct and position the front and rear of the fixture to ensure the accuracy of its placement position.
实施例2Example 2
本实施例中所述的一种汽车摩擦片治具拆解分离装置与实施例1中的结构相同，此外本实施例还包括传感器组件4，所述传感器组件4设于搬运盘221上十字孔靠近机械臂的穿孔处。The automobile friction plate fixture disassembly and separation device described in this embodiment has the same structure as that in Embodiment 1. In addition, this embodiment also includes a sensor component 4, which is arranged at the cross hole on the conveying plate 221 near the perforation of the robot arm.
还包括感应安装架124和传感器125，所述感应安装架124设于分离工作台11上，所述传感器125设于感应安装架124上。It also includes an induction mounting frame 124 and a sensor 125 . The induction mounting frame 124 is arranged on the separation workbench 11 , and the sensor 125 is arranged on the induction mounting frame 124 .
还包括定位磁铁126，所述定位磁铁126通过固定架设于分离工作台11的下方，且所述分离工作台11上位于定位磁铁126处设有开口。The separation workbench 11 further includes a positioning magnet 126 , which is fixedly mounted below the separation workbench 11 , and an opening is provided on the separation workbench 11 at the location of the positioning magnet 126 .
本实施例所述的一种汽车摩擦片治具拆解分离装置的工作原理如下：The working principle of the automobile friction plate fixture disassembly and separation device described in this embodiment is as follows:
将预压后的治具和产品放置到分离工作台11上，一端抵住校正块123的内侧，滑台气缸122驱动定位架121对另一端进行定位；Place the pre-pressed jig and product on the separation workbench 11, with one end against the inner side of the correction block 123, and the slide cylinder 122 drives the positioning frame 121 to position the other end;
机械臂21驱动搬运机械手组件22移动至待分离的治具和产品上方，搬运盘221上的吸附组件223将吸取对应的部件，夹持机构222中的夹紧驱动缸2221驱动夹紧板2222向内侧移动，对吸附的部件进行夹持，然后机械臂将吸取、夹持住的部件移动至指定位置即可。The robot arm 21 drives the transport robot assembly 22 to move above the jig and product to be separated, the adsorption assembly 223 on the transport plate 221 will absorb the corresponding parts, and the clamping drive cylinder 2221 in the clamping mechanism 222 drives the clamping plate 2222 to move inward to clamp the adsorbed parts, and then the robot arm moves the absorbed and clamped parts to the specified position.
以上所述仅是本实用新型的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本实用新型原理的前提下，还可以做出若干改进，这些改进也应视为本实用新型的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202323602333.5U CN221952691U (en) | 2023-12-28 | 2023-12-28 | Separation device is disassembled to car friction disc tool |
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| CN202323602333.5U CN221952691U (en) | 2023-12-28 | 2023-12-28 | Separation device is disassembled to car friction disc tool |
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| CN221952691U true CN221952691U (en) | 2024-11-05 |
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| CN202323602333.5U Active CN221952691U (en) | 2023-12-28 | 2023-12-28 | Separation device is disassembled to car friction disc tool |
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| CN (1) | CN221952691U (en) |
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