CN221952660U - A welding workpiece clamping device with adjustable flip angle - Google Patents
A welding workpiece clamping device with adjustable flip angle Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型属于夹持装置技术领域,具体为一种翻转角度可调的焊接工件夹持装置。The utility model belongs to the technical field of clamping devices, in particular to a welding workpiece clamping device with adjustable flipping angle.
背景技术Background Art
工件进行焊接时,需要利用夹持装置对工件进行夹持固定,以提高工件焊接时的稳定性。When welding a workpiece, a clamping device is needed to clamp and fix the workpiece to improve the stability of the workpiece during welding.
授权公告号为CN219542120U公开的一种焊接夹持辅助装置,其通过设置底座并结合底座上的标识刻度为工件提供支撑并调整工件的位置,通过第一夹持部、第二夹持部分别夹持待焊接的工件,在工件焊接前将工件的位置夹持固定,避免焊接过程中工件的位置发生偏移而影响焊接质量;但是该夹持装置不能够对工件进行翻转角度的调节,在对工件进行环形焊接时,则需要多次对工件进行夹持,使用效果不好,因此,本申请提出一种翻转角度可调的焊接工件夹持装置。The authorization announcement number CN219542120U discloses a welding clamping auxiliary device, which provides support for the workpiece and adjusts the position of the workpiece by setting a base and combining the marking scale on the base. The workpiece to be welded is clamped by the first clamping part and the second clamping part respectively, and the position of the workpiece is clamped and fixed before the workpiece is welded to avoid the position of the workpiece being shifted during the welding process and affecting the welding quality; however, the clamping device cannot adjust the flipping angle of the workpiece. When the workpiece is ring-welded, the workpiece needs to be clamped multiple times, and the use effect is not good. Therefore, the application proposes a welding workpiece clamping device with adjustable flipping angle.
实用新型内容Utility Model Content
针对上述情况,为克服现有技术的缺陷,本实用新型提供一种翻转角度可调的焊接工件夹持装置,有效的解决了现有的夹持装置不便于对工件进行翻转角度调节的问题。In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a welding workpiece clamping device with adjustable flipping angle, which effectively solves the problem that the existing clamping device is not convenient for adjusting the flipping angle of the workpiece.
为实现上述目的,本实用新型提供如下技术方案:一种翻转角度可调的焊接工件夹持装置,包括第一支撑立板和第二支撑立板,所述第一支撑立板和第二支撑立板的内部均固定设置有液压杆,液压杆的顶端延伸至第一支撑立板和第二支撑立板的顶部,液压杆的顶端固定设置有支撑横梁,支撑横梁的一端固定设置有伺服电机一,支撑横梁上开设有限位滑槽,限位滑槽的内部转动设置有与伺服电机一输出轴固定连接的丝杆,支撑横梁的底部设置有第一夹持机构和第二夹持机构,第一夹持机构和第二夹持机构滑动穿插于限位滑槽并套设于丝杆,丝杆为对称式螺纹结构。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding workpiece clamping device with adjustable flipping angle, comprising a first supporting upright plate and a second supporting upright plate, wherein the first supporting upright plate and the second supporting upright plate are both fixedly provided with hydraulic rods, the top of the hydraulic rods extends to the top of the first supporting upright plate and the second supporting upright plate, a supporting crossbeam is fixedly provided at the top of the hydraulic rod, a servo motor is fixedly provided at one end of the supporting crossbeam, a limiting slide groove is provided on the supporting crossbeam, a screw rod fixedly connected to an output shaft of a servo motor is rotatably provided inside the limiting slide groove, a first clamping mechanism and a second clamping mechanism are provided at the bottom of the supporting crossbeam, the first clamping mechanism and the second clamping mechanism are slidably inserted into the limiting slide groove and sleeved on the screw rod, and the screw rod is a symmetrical threaded structure.
优选的,所述第一支撑立板和第二支撑立板底部的两端均固定设置有万向轮,第一支撑立板和第二支撑立板远离支撑横梁一侧的顶端均固定设置有把手。Preferably, universal wheels are fixedly provided at both ends of the bottom of the first support upright plate and the second support upright plate, and handles are fixedly provided at the top ends of the first support upright plate and the second support upright plate on a side away from the supporting cross beam.
优选的,所述第一夹持机构由第一限位滑块、第一吊臂和第一夹持组件构成,第一限位滑块滑动连接于限位滑槽的内部并套设于丝杆,第一吊臂固定连接于第一限位滑块的底端,第一夹持组件固定连接于第一吊臂的底端。Preferably, the first clamping mechanism is composed of a first limiting slider, a first suspension arm and a first clamping assembly, the first limiting slider is slidably connected to the inside of the limiting slide groove and is sleeved on the screw rod, the first suspension arm is fixedly connected to the bottom end of the first limiting slider, and the first clamping assembly is fixedly connected to the bottom end of the first suspension arm.
优选的,所述第二夹持机构由第二限位滑块、第二吊臂和第二夹持组件构成,第二限位滑块滑动连接于限位滑槽的内部并套设于丝杆,第二吊臂固定连接于第二限位滑块的底端,第二夹持组件固定连接于第二吊臂的底端。Preferably, the second clamping mechanism is composed of a second limiting slider, a second suspension arm and a second clamping assembly, the second limiting slider is slidably connected to the inside of the limiting slide groove and is sleeved on the screw rod, the second suspension arm is fixedly connected to the bottom end of the second limiting slider, and the second clamping assembly is fixedly connected to the bottom end of the second suspension arm.
优选的,所述第一夹持组件由第一支撑套、第一转轴、第一夹持盘、限位支撑架、伺服电机二、蜗杆和蜗轮构成,第一支撑套固定连接于第一吊臂的底端,第一转轴转动连接于第一支撑套的内部,第一夹持盘固定连接于第一转轴的一端,限位支撑架固定连接于第一支撑套的一端,伺服电机二固定连接于限位支撑架的一端,蜗杆转动连接于限位支撑架的内部并与伺服电机二的输出轴固定连接,蜗轮套设于第一转轴外表面的一端并与蜗杆啮合连接。Preferably, the first clamping assembly consists of a first support sleeve, a first rotating shaft, a first clamping plate, a limiting support frame, a second servo motor, a worm and a worm wheel. The first support sleeve is fixedly connected to the bottom end of the first boom, the first rotating shaft is rotatably connected to the inside of the first support sleeve, the first clamping plate is fixedly connected to one end of the first rotating shaft, the limiting support frame is fixedly connected to one end of the first support sleeve, the second servo motor is fixedly connected to one end of the limiting support frame, the worm is rotatably connected to the inside of the limiting support frame and is fixedly connected to the output shaft of the second servo motor, and the worm wheel is sleeved on one end of the outer surface of the first rotating shaft and is meshingly connected to the worm.
优选的,所述第二夹持组件由第二支撑套、第二转轴、第二夹持盘和限位架构成,第二支撑套固定连接于第二吊臂的底端,第二转轴转动连接于第二支撑套的内部,第二夹持盘固定连接于第二转轴的一端,限位架固定连接于第二支撑套的一端。Preferably, the second clamping assembly is composed of a second support sleeve, a second rotating shaft, a second clamping plate and a limit frame, the second support sleeve is fixedly connected to the bottom end of the second boom, the second rotating shaft is rotatably connected to the inside of the second support sleeve, the second clamping plate is fixedly connected to one end of the second rotating shaft, and the limit frame is fixedly connected to one end of the second support sleeve.
优选的,所述第一转轴与第一支撑套之间、第二转轴与第二支撑套之间均通过轴承转动连接,限位支撑架和限位架内部的一侧均转动设置有与第一转轴和第二转轴相匹配的限位钢珠。Preferably, the first rotating shaft and the first supporting sleeve, as well as the second rotating shaft and the second supporting sleeve are rotatably connected via bearings, and the limiting support frame and one side inside the limiting frame are rotatably provided with limiting steel balls matching the first rotating shaft and the second rotating shaft.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)、在工作中,通过设置有液压杆,能够对支撑横梁、第一夹持机构和第二夹持机构的高度进行调节,从而能够对工件的高度进行调节,通过设置有伺服电机一和丝杆,能够对第一夹持机构和第二夹持机构之间的间距进行调节,从而能够对工件进行夹紧,同时适应于不同尺寸工件的夹持工作,通过设置有万向轮,能够便于将整个装置进行移动,提高使用的便利性;(1) During operation, by providing a hydraulic rod, the height of the supporting beam, the first clamping mechanism and the second clamping mechanism can be adjusted, thereby adjusting the height of the workpiece. By providing a servo motor and a screw rod, the distance between the first clamping mechanism and the second clamping mechanism can be adjusted, thereby clamping the workpiece. At the same time, the device is suitable for clamping workpieces of different sizes. By providing a universal wheel, the entire device can be easily moved, thereby improving the convenience of use.
(2)、通过设置由第一支撑套、第一转轴、第一夹持盘、限位支撑架、伺服电机二、蜗杆和蜗轮构成的第一夹持组件以及由第二支撑套、第二转轴、第二夹持盘和限位架构成的第二夹持组件,能够带动工件进行翻转角度的调节,提高工件焊接的便利性,通过设置有限位支撑架、限位架和限位钢珠,能够对第一转轴和第二转轴进行轴向限位,提高稳定性。(2) By providing a first clamping assembly consisting of a first support sleeve, a first rotating shaft, a first clamping plate, a limiting support frame, a second servo motor, a worm and a worm gear, and a second clamping assembly consisting of a second support sleeve, a second rotating shaft, a second clamping plate and a limiting frame, the workpiece can be driven to adjust the flipping angle, thereby improving the convenience of workpiece welding. By providing a limiting support frame, a limiting frame and a limiting steel ball, the first rotating shaft and the second rotating shaft can be axially limited, thereby improving stability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
在附图中:In the attached picture:
图1为本实用新型翻转角度可调的焊接工件夹持装置结构示意图;FIG1 is a schematic structural diagram of a welding workpiece clamping device with adjustable flip angle according to the present invention;
图2为本实用新型第一夹持机构和第二夹持机构与丝杆连接结构示意图;FIG2 is a schematic diagram of the connection structure between the first clamping mechanism and the second clamping mechanism and the screw rod of the utility model;
图3为本实用新型第一夹持组件结构示意图;FIG3 is a schematic diagram of the structure of the first clamping assembly of the utility model;
图4为本实用新型第二夹持组件结构示意图;FIG4 is a schematic diagram of the structure of the second clamping assembly of the utility model;
图中:1、第一支撑立板;2、第二支撑立板;3、液压杆;4、支撑横梁;5、伺服电机一;6、限位滑槽;7、丝杆;8、第一夹持机构;9、第二夹持机构;10、万向轮;11、把手;12、第一限位滑块;13、第一吊臂;14、第一夹持组件;15、第二限位滑块;16、第二吊臂;17、第二夹持组件;18、第一支撑套;19、第一转轴;20、第一夹持盘;21、限位支撑架;22、伺服电机二;23、蜗杆;24、蜗轮;25、第二支撑套;26、第二转轴;27、第二夹持盘;28、限位架;29、限位钢珠。In the figure: 1. first supporting upright plate; 2. second supporting upright plate; 3. hydraulic rod; 4. supporting crossbeam; 5. servo motor 1; 6. limiting slide groove; 7. screw rod; 8. first clamping mechanism; 9. second clamping mechanism; 10. universal wheel; 11. handle; 12. first limiting slider; 13. first hanging arm; 14. first clamping assembly; 15. second limiting slider; 16. second hanging arm; 17. second clamping assembly; 18. first supporting sleeve; 19. first rotating shaft; 20. first clamping disk; 21. limiting supporting frame; 22. servo motor 2; 23. worm; 24. worm wheel; 25. second supporting sleeve; 26. second rotating shaft; 27. second clamping disk; 28. limiting frame; 29. limiting steel ball.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例;基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
由图1和图2给出,本实用新型一种翻转角度可调的焊接工件夹持装置,包括第一支撑立板1和第二支撑立板2,第一支撑立板1和第二支撑立板2的内部均固定设置有液压杆3,液压杆3的顶端延伸至第一支撑立板1和第二支撑立板2的顶部,液压杆3的顶端固定设置有支撑横梁4,支撑横梁4的一端固定设置有伺服电机一5,支撑横梁4上开设有限位滑槽6,限位滑槽6的内部转动设置有与伺服电机一5输出轴固定连接的丝杆7,支撑横梁4的底部设置有第一夹持机构8和第二夹持机构9,第一夹持机构8和第二夹持机构9滑动穿插于限位滑槽6并套设于丝杆7,丝杆7为对称式螺纹结构;As shown in Figures 1 and 2, the utility model is a welding workpiece clamping device with adjustable flip angle, including a first supporting upright plate 1 and a second supporting upright plate 2, the first supporting upright plate 1 and the second supporting upright plate 2 are both fixedly provided with a hydraulic rod 3, the top of the hydraulic rod 3 extends to the top of the first supporting upright plate 1 and the second supporting upright plate 2, the top of the hydraulic rod 3 is fixedly provided with a supporting crossbeam 4, one end of the supporting crossbeam 4 is fixedly provided with a servo motor 5, a limited position slide groove 6 is provided on the supporting crossbeam 4, a screw rod 7 fixedly connected to the output shaft of the servo motor 5 is rotatably provided inside the limited position slide groove 6, a first clamping mechanism 8 and a second clamping mechanism 9 are provided at the bottom of the supporting crossbeam 4, the first clamping mechanism 8 and the second clamping mechanism 9 are slidably inserted in the limited position slide groove 6 and are sleeved on the screw rod 7, and the screw rod 7 is a symmetrical threaded structure;
使用时,通过液压杆3能够带动支撑横梁4进行升降操作,通过支撑横梁4带动第一夹持机构8和第二夹持机构9进行升降,从而通过第一夹持机构8和第二夹持机构9带动工件进行升降操作,提高工件焊接时的便利性,通过伺服电机一5带动丝杆7转动,通过丝杆7带动第一夹持机构8和第二夹持机构9向相反的方向运动,能够实现对工件进行夹持和释放,适应于对不同尺寸工件的夹持工作,通过限位滑槽6能够实现对第一夹持机构8和第二夹持机构9进行限位;When in use, the hydraulic rod 3 can drive the supporting crossbeam 4 to perform lifting operations, and the supporting crossbeam 4 can drive the first clamping mechanism 8 and the second clamping mechanism 9 to perform lifting operations, so that the first clamping mechanism 8 and the second clamping mechanism 9 can drive the workpiece to perform lifting operations, thereby improving the convenience of workpiece welding. The servo motor 15 drives the screw rod 7 to rotate, and the screw rod 7 drives the first clamping mechanism 8 and the second clamping mechanism 9 to move in opposite directions, so that the workpiece can be clamped and released, which is suitable for clamping workpieces of different sizes. The first clamping mechanism 8 and the second clamping mechanism 9 can be limited by the limiting slide groove 6;
由图1给出,第一支撑立板1和第二支撑立板2底部的两端均固定设置有万向轮10,第一支撑立板1和第二支撑立板2远离支撑横梁4一侧的顶端均固定设置有把手11;As shown in FIG1 , universal wheels 10 are fixedly provided at both ends of the bottom of the first support upright plate 1 and the second support upright plate 2, and handles 11 are fixedly provided at the top ends of the first support upright plate 1 and the second support upright plate 2 away from the supporting cross beam 4;
通过万向轮10和把手11能够便于对整个装置进行移动,提高使用的便利性;The universal wheel 10 and the handle 11 can facilitate the movement of the entire device, thereby improving the convenience of use;
由图1和图2给出,第一夹持机构8由第一限位滑块12、第一吊臂13和第一夹持组件14构成,第一限位滑块12滑动连接于限位滑槽6的内部并套设于丝杆7,第一吊臂13固定连接于第一限位滑块12的底端,第一夹持组件14固定连接于第一吊臂13的底端,第二夹持机构9由第二限位滑块15、第二吊臂16和第二夹持组件17构成,第二限位滑块15滑动连接于限位滑槽6的内部并套设于丝杆7,第二吊臂16固定连接于第二限位滑块15的底端,第二夹持组件17固定连接于第二吊臂16的底端;As shown in Figures 1 and 2, the first clamping mechanism 8 is composed of a first limiting slider 12, a first suspension arm 13 and a first clamping assembly 14. The first limiting slider 12 is slidably connected to the inside of the limiting slide groove 6 and is sleeved on the screw rod 7. The first suspension arm 13 is fixedly connected to the bottom end of the first limiting slider 12. The first clamping assembly 14 is fixedly connected to the bottom end of the first suspension arm 13. The second clamping mechanism 9 is composed of a second limiting slider 15, a second suspension arm 16 and a second clamping assembly 17. The second limiting slider 15 is slidably connected to the inside of the limiting slide groove 6 and is sleeved on the screw rod 7. The second suspension arm 16 is fixedly connected to the bottom end of the second limiting slider 15. The second clamping assembly 17 is fixedly connected to the bottom end of the second suspension arm 16.
通过第一吊臂13实现对第一夹持组件14进行支撑,通过第二吊臂16实现对第二夹持组件17进行支撑,通过第一夹持组件14和第二夹持组件17实现对工件进行夹持工作;The first clamping assembly 14 is supported by the first suspension arm 13, the second clamping assembly 17 is supported by the second suspension arm 16, and the workpiece is clamped by the first clamping assembly 14 and the second clamping assembly 17;
由图2至图4给出,第一夹持组件14由第一支撑套18、第一转轴19、第一夹持盘20、限位支撑架21、伺服电机二22、蜗杆23和蜗轮24构成,第一支撑套18固定连接于第一吊臂13的底端,第一转轴19转动连接于第一支撑套18的内部,第一夹持盘20固定连接于第一转轴19的一端,限位支撑架21固定连接于第一支撑套18的一端,伺服电机二22固定连接于限位支撑架21的一端,蜗杆23转动连接于限位支撑架21的内部并与伺服电机二22的输出轴固定连接,蜗轮24套设于第一转轴19外表面的一端并与蜗杆23啮合连接,第二夹持组件17由第二支撑套25、第二转轴26、第二夹持盘27和限位架28构成,第二支撑套25固定连接于第二吊臂16的底端,第二转轴26转动连接于第二支撑套25的内部,第二夹持盘27固定连接于第二转轴26的一端,限位架28固定连接于第二支撑套25的一端,第一转轴19与第一支撑套18之间、第二转轴26与第二支撑套25之间均通过轴承转动连接,限位支撑架21和限位架28内部的一侧均转动设置有与第一转轴19和第二转轴26相匹配的限位钢珠29;As shown in Figures 2 to 4, the first clamping assembly 14 is composed of a first support sleeve 18, a first rotating shaft 19, a first clamping plate 20, a limiting support frame 21, a servo motor 22, a worm 23 and a worm wheel 24. The first support sleeve 18 is fixedly connected to the bottom end of the first suspension arm 13, the first rotating shaft 19 is rotatably connected to the inside of the first support sleeve 18, the first clamping plate 20 is fixedly connected to one end of the first rotating shaft 19, the limiting support frame 21 is fixedly connected to one end of the first supporting sleeve 18, the servo motor 22 is fixedly connected to one end of the limiting support frame 21, the worm 23 is rotatably connected to the inside of the limiting support frame 21 and is fixedly connected to the output shaft of the servo motor 22, and the worm wheel 24 is sleeved on the outer surface of the first rotating shaft 19 The second clamping assembly 17 is composed of a second support sleeve 25, a second rotating shaft 26, a second clamping plate 27 and a limiting frame 28. The second support sleeve 25 is fixedly connected to the bottom end of the second suspension arm 16, and the second rotating shaft 26 is rotatably connected to the inside of the second support sleeve 25. The second clamping plate 27 is fixedly connected to one end of the second rotating shaft 26. The limiting frame 28 is fixedly connected to one end of the second support sleeve 25. The first rotating shaft 19 and the first support sleeve 18, and the second rotating shaft 26 and the second support sleeve 25 are all rotatably connected through bearings. A limiting steel ball 29 matching the first rotating shaft 19 and the second rotating shaft 26 is rotatably provided on one side of the limiting support frame 21 and the limiting frame 28.
通过第一夹持盘20和第二夹持盘27对工件进行夹持,焊接时,可启动伺服电机二22,通过伺服电机二22带动蜗杆23转动,通过蜗杆23带动蜗轮24转动,蜗轮24带动第一转轴19转动,通过第一转轴19带动工件进行翻转角度的调节,此时第二夹持盘27能够同步进行转动,通过限位支撑架21、限位架28和限位钢珠29能够实现对第一转轴19和第二转轴26进行轴线限位,避免第一转轴19和第二转轴26与第一支撑套18和第二支撑套25发生偏移,进而提高整体稳定性。The workpiece is clamped by the first clamping disk 20 and the second clamping disk 27. During welding, the servo motor 22 can be started to drive the worm 23 to rotate through the servo motor 22, and the worm gear 24 is driven to rotate through the worm 23. The worm gear 24 drives the first rotating shaft 19 to rotate, and the workpiece is driven by the first rotating shaft 19 to adjust the flipping angle. At this time, the second clamping disk 27 can rotate synchronously, and the first rotating shaft 19 and the second rotating shaft 26 can be limited by the limiting support frame 21, the limiting frame 28 and the limiting steel ball 29 to avoid the first rotating shaft 19 and the second rotating shaft 26 from being offset from the first support sleeve 18 and the second support sleeve 25, thereby improving the overall stability.
在工作中,通过设置有液压杆,能够对支撑横梁、第一夹持机构和第二夹持机构的高度进行调节,从而能够对工件的高度进行调节,通过设置有伺服电机一和丝杆,能够对第一夹持机构和第二夹持机构之间的间距进行调节,从而能够对工件进行夹紧,同时适应于不同尺寸工件的夹持工作,通过设置有万向轮,能够便于将整个装置进行移动,提高使用的便利性;通过设置由第一支撑套、第一转轴、第一夹持盘、限位支撑架、伺服电机二、蜗杆和蜗轮构成的第一夹持组件以及由第二支撑套、第二转轴、第二夹持盘和限位架构成的第二夹持组件,能够带动工件进行翻转角度的调节,提高工件焊接的便利性,通过设置有限位支撑架、限位架和限位钢珠,能够对第一转轴和第二转轴进行轴向限位,提高稳定性。During operation, by providing a hydraulic rod, the height of the supporting beam, the first clamping mechanism and the second clamping mechanism can be adjusted, so that the height of the workpiece can be adjusted; by providing a servo motor 1 and a screw rod, the distance between the first clamping mechanism and the second clamping mechanism can be adjusted, so that the workpiece can be clamped and adapted to the clamping of workpieces of different sizes; by providing a universal wheel, the entire device can be easily moved, thereby improving the convenience of use; by providing a first clamping assembly consisting of a first support sleeve, a first rotating shaft, a first clamping disk, a limiting support frame, a servo motor 2, a worm and a worm gear and a second clamping assembly consisting of a second support sleeve, a second rotating shaft, a second clamping disk and a limiting frame, the workpiece can be driven to adjust the flipping angle, thereby improving the convenience of workpiece welding; by providing a limiting support frame, a limiting frame and a limiting steel ball, the first rotating shaft and the second rotating shaft can be axially limited, thereby improving stability.
Claims (7)
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