CN221952333U - Thin-wall workpiece finish turning floating support tool - Google Patents
Thin-wall workpiece finish turning floating support tool Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型属于机械技术领域,涉及一种工装,特别是一种薄壁工件精车浮动支撑工装。The utility model belongs to the technical field of machinery and relates to a tool, in particular to a floating support tool for fine turning of a thin-walled workpiece.
背景技术Background Art
众所周知,薄壁零件在面铣削加工时一直存在变形较大等问题,具体表现在经粗铣加工后零件端面出现不规则变形,不仅造成面精铣余量不均,而且影响后序加工面上孔位置尺寸和机加工平面度,从而造成后续装配质量问题。如端面变形造成装配面不能够均匀吻合,孔位置偏差、位置度偏差造成零件装配不到位或无法装配等。现有技术中为了防止薄壁零件面加工时出现变形,一般采用传统辅助支撑的方法,即单点支撑单独锁紧的方法,但是这种方法由于受锁紧气缸外形的限制,很难布置足够的、有效的支撑点。As we all know, thin-walled parts have always had problems such as large deformation during face milling. Specifically, irregular deformation occurs on the end face of the part after rough milling, which not only causes uneven surface milling allowances, but also affects the hole position size and machining flatness on the subsequent processing surface, thereby causing subsequent assembly quality problems. For example, end face deformation causes the assembly surface to not fit evenly, and hole position deviation and position deviation cause the parts to be assembled improperly or cannot be assembled. In order to prevent deformation during surface machining of thin-walled parts in the prior art, the traditional auxiliary support method is generally used, that is, the single-point support and separate locking method. However, due to the limitations of the locking cylinder shape, it is difficult to arrange sufficient and effective support points.
如中国专利文献公开的一种薄壁轴承套圈精车用定位工装(申请号:202121877407.4),包括底座,底座的一端设有圆盘、另一端设有与圆盘同轴线设置的圆棒,圆盘上开设有至少三道沿其径向作延伸的滑槽,滑槽内滑动连接有滑块,滑块上设有内夹头,圆盘上设有将所有滑块围绕在内的套筒,套筒与滑块间设有弹性件,圆盘背向底座的一端设有呈圆台状的调节块,圆棒内设有推杆气缸,推杆气缸具有伸出底座和圆盘的伸缩杆,伸缩杆的端部与调节块相连接,调节块具有第一导向坡面,内夹头具有匹配第一导向坡面的第二导向坡面。但该定位工装对圆盘状的薄壁工件进行定位时,没有对圆盘部进行支撑,因此其支撑效果不好,加工时容易产生振动,影响了加工精度。For example, a positioning tool for fine turning of thin-walled bearing rings disclosed in a Chinese patent document (application number: 202121877407.4) includes a base, a disc is provided at one end of the base, and a round rod is provided at the other end coaxially arranged with the disc, the disc is provided with at least three slide grooves extending along its radial direction, a slider is slidably connected in the slide groove, an inner chuck is provided on the slider, a sleeve surrounding all the sliders is provided on the disc, an elastic member is provided between the sleeve and the slider, a truncated cone-shaped adjustment block is provided at the end of the disc facing away from the base, a push rod cylinder is provided in the round rod, the push rod cylinder has a telescopic rod extending from the base and the disc, the end of the telescopic rod is connected to the adjustment block, the adjustment block has a first guide slope, and the inner chuck has a second guide slope matching the first guide slope. However, when the positioning tool is used to position a disc-shaped thin-walled workpiece, the disc portion is not supported, so its support effect is not good, and vibration is easily generated during processing, which affects the processing accuracy.
发明内容Summary of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种对薄壁工件支撑效果好、加工时不易产生振动的薄壁工件精车浮动支撑工装。The utility model aims to solve the above problems in the prior art and proposes a floating support tooling for fine turning of thin-walled workpieces, which has good supporting effect on thin-walled workpieces and is not prone to vibration during processing.
本实用新型的目的可通过下列技术方案来实现:薄壁工件精车浮动支撑工装,包括法兰座、靠山以及涨紧套,所述的靠山固连在所述的法兰座上,所述的涨紧套穿设在所述的靠山上且涨紧套的外端伸出于所述的靠山的外端面,所述的法兰座内穿设有驱动机构且所述的驱动机构能够带动所述的涨紧套的外端涨开,其特征在于,所述的靠山上固连有若干围设在所述的涨紧套侧部的浮动支撑缸,所述的浮动支撑缸与所述的法兰座平行设置,所述的浮动支撑缸包括缸体以及活塞杆,所述的缸体与所述的靠山相固连,所述的活塞杆的外端用于供工件抵靠。The objectives of the utility model can be achieved through the following technical solutions: a floating support tooling for fine turning of thin-walled workpieces, comprising a flange seat, a backrest and a tensioning sleeve, the backrest being fixedly connected to the flange seat, the tensioning sleeve being inserted through the backrest and the outer end of the tensioning sleeve extending out of the outer end surface of the backrest, a driving mechanism being inserted through the flange seat and the driving mechanism being able to drive the outer end of the tensioning sleeve to expand, characterized in that a plurality of floating support cylinders arranged around the side of the tensioning sleeve are fixedly connected to the backrest, the floating support cylinder being arranged parallel to the flange seat, the floating support cylinder comprising a cylinder body and a piston rod, the cylinder body being fixedly connected to the backrest, and the outer end of the piston rod being used for the workpiece to abut against.
薄壁工件套设在涨紧套的外侧并抵靠在靠山上,通过驱动机构将涨紧套的外端涨开将薄壁工件定位,浮动支撑缸的活塞杆伸出并抵靠在薄壁工件的端面上,实现对薄壁工件的定位支撑,具有支撑效果好,加工时不易产生振动,提高了加工精度。The thin-walled workpiece sleeve is arranged on the outside of the tension sleeve and abuts against the backing. The outer end of the tension sleeve is expanded by the driving mechanism to position the thin-walled workpiece. The piston rod of the floating support cylinder extends out and abuts against the end face of the thin-walled workpiece to achieve positioning and support for the thin-walled workpiece. It has good supporting effect, is not easy to generate vibration during processing, and improves processing accuracy.
在上述的薄壁工件精车浮动支撑工装中,所述的驱动机构包括同轴设置在法兰座内的拉盘,所述的拉盘的后端为拉杆部,所述的拉盘与所述的涨紧套之间设有若干套筒,所述的套筒均与所述的拉杆部平行设置,所述的套筒的两端分别与所述的拉盘以及所述的涨紧套的内端相固连,所述的靠山的中部固连有定位芯轴,所述的定位芯轴的外端为外锥面,所述的涨紧套外端具有内锥面且所述的内锥面能够抵靠在所述的外锥面上。驱动机构采用上述的拉盘,通过液压或气压带动拉杆部轴向移动,通过拉盘带动套筒并带动涨紧套轴向移动,从而使内锥面挤压外锥面是涨紧套的外端涨开,实现对工件的定位,当加工后需要卸下工件时,通过液压或气压带动拉杆部反向移动即可,具有对工件定位效果好以及工作可靠稳定的优点。In the above-mentioned floating support tooling for fine turning of thin-walled workpieces, the driving mechanism includes a pull plate coaxially arranged in a flange seat, the rear end of the pull plate is a pull rod portion, a plurality of sleeves are arranged between the pull plate and the tension sleeve, the sleeves are arranged parallel to the pull rod portion, the two ends of the sleeve are respectively fixedly connected to the inner end of the pull plate and the tension sleeve, a positioning mandrel is fixedly connected to the middle of the backrest, the outer end of the positioning mandrel is an outer cone, the outer end of the tension sleeve has an inner cone and the inner cone can abut against the outer cone. The driving mechanism adopts the above-mentioned pull plate, drives the pull rod portion axially by hydraulic or pneumatic pressure, drives the sleeve and the tension sleeve axially by the pull plate, so that the inner cone squeezes the outer cone to expand the outer end of the tension sleeve, and realizes the positioning of the workpiece. When the workpiece needs to be removed after processing, the pull rod portion can be driven to move in the opposite direction by hydraulic or pneumatic pressure, which has the advantages of good workpiece positioning effect and reliable and stable operation.
在上述的薄壁工件精车浮动支撑工装中,作为另一种方式,所述的涨紧套的内端固连在靠山,所述的驱动机构包括同轴设置在法兰座内拉杆,所述的拉杆的一端具有外锥面,所述的涨紧套外端具有内锥面且所述的内锥面能够抵靠在所述的外锥面上。采用上述设置,具有结构简单且工作可靠的优点。In the above-mentioned floating support fixture for fine turning of thin-walled workpieces, as another mode, the inner end of the tension sleeve is fixedly connected to the backer, and the driving mechanism includes a pull rod coaxially arranged in the flange seat, one end of the pull rod has an outer conical surface, and the outer end of the tension sleeve has an inner conical surface and the inner conical surface can abut against the outer conical surface. The above-mentioned arrangement has the advantages of simple structure and reliable operation.
在上述的薄壁工件精车浮动支撑工装中,所述的涨紧套的内端为呈圆盘状的连接部,所述的套筒一端插设并固连在连接部上。采用上述设置,具有结构稳定可靠的优点。In the above-mentioned floating support fixture for fine turning of thin-walled workpieces, the inner end of the tension sleeve is a disc-shaped connecting portion, and one end of the sleeve is inserted and fixedly connected to the connecting portion. The above-mentioned arrangement has the advantages of stable and reliable structure.
在上述的薄壁工件精车浮动支撑工装中,所述的浮动支撑缸的数量为3-10个且以所述的靠山的轴线为中心均匀设置。采用上述设置,具有支撑效果好的优点。In the above-mentioned floating support tooling for fine turning of thin-walled workpieces, the number of the floating support cylinders is 3-10 and they are evenly arranged around the axis of the backrest. The above-mentioned arrangement has the advantage of good supporting effect.
在上述的薄壁工件精车浮动支撑工装中,所述的靠山的外端中部具有凸出且呈圆台状的限位部,所述的限位部与所述的涨紧套同轴设置,所述的限位部的外端面为供工件的端面抵靠的限位面。通过在限位部的外端面设置限位面,便于薄壁工件的端面抵靠,提高了定位精度。In the above-mentioned floating support fixture for fine turning of thin-walled workpieces, the middle part of the outer end of the backer has a protruding and truncated cone-shaped limiting part, the limiting part is coaxially arranged with the tension sleeve, and the outer end surface of the limiting part is a limiting surface for the end surface of the workpiece to abut against. By arranging the limiting surface on the outer end surface of the limiting part, the end surface of the thin-walled workpiece is facilitated to abut against, thereby improving the positioning accuracy.
在上述的薄壁工件精车浮动支撑工装中,所述的缸体与所述的靠山通过螺纹相固连。缸体与靠山通过螺钉相固连,具有结构简单以及连接方便的优点。In the above-mentioned floating support fixture for fine turning of thin-walled workpieces, the cylinder body and the backing are fixedly connected by threads. The cylinder body and the backing are fixedly connected by screws, which has the advantages of simple structure and convenient connection.
与现有技术相比,本精车浮动支撑工装具有以下优点:Compared with the existing technology, this precision turning floating support tooling has the following advantages:
1、通过驱动机构将涨紧套的外端涨开将薄壁工件定位,浮动支撑缸的活塞杆伸出并抵靠在薄壁工件的端面上,实现对薄壁工件的定位支撑,具有支撑效果好,加工时不易产生振动,提高了加工精度;1. The outer end of the tension sleeve is expanded through the driving mechanism to position the thin-walled workpiece. The piston rod of the floating support cylinder extends and abuts against the end surface of the thin-walled workpiece to achieve positioning support for the thin-walled workpiece. It has good supporting effect, is not easy to vibrate during processing, and improves processing accuracy;
2、通过液压或气压带动拉杆部轴向移动,通过拉盘带动套筒并带动涨紧套轴向移动,从而使内锥面挤压外锥面是涨紧套的外端涨开,实现对工件的定位,具有对工件定位效果好以及工作可靠稳定的优点;2. The pull rod is driven to move axially by hydraulic or pneumatic pressure, and the sleeve and the tension sleeve are driven to move axially by the pull plate, so that the inner cone surface squeezes the outer cone surface and the outer end of the tension sleeve is expanded to achieve the positioning of the workpiece. It has the advantages of good positioning effect of the workpiece and reliable and stable operation;
3、涨紧套的内端为呈圆盘状的连接部,套筒一端插设并固连在连接部上,具有结构稳定可靠的优点;3. The inner end of the tension sleeve is a disc-shaped connecting part, and one end of the sleeve is inserted and fixedly connected to the connecting part, which has the advantages of stable and reliable structure;
4、限位部的外端面为供工件的端面抵靠的限位面,便于薄壁工件的端面抵靠,提高了定位精度。4. The outer end surface of the limiting part is a limiting surface for the end surface of the workpiece to abut against, which is convenient for the end surface of the thin-walled workpiece to abut against and improves the positioning accuracy.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本薄壁工件精车浮动支撑工装的立体示意图。FIG. 1 is a three-dimensional schematic diagram of the floating support fixture for finishing thin-walled workpieces.
图2是本薄壁工件精车浮动支撑工装的主视示意图。FIG. 2 is a schematic front view of the floating support fixture for fine turning of thin-walled workpieces.
图3是本浮动支撑工装定位工件的剖视示意图。FIG3 is a schematic cross-sectional view of the floating support fixture for positioning a workpiece.
图4是本薄壁工件精车浮动支撑工装的分解示意图。FIG. 4 is an exploded schematic diagram of the floating support fixture for finishing thin-walled workpieces.
图5是浮动支撑工装的另一种结构的剖视示意图。FIG. 5 is a cross-sectional schematic diagram of another structure of the floating support fixture.
图中,1、法兰座;2、靠山;2a、限位部;2b、限位面;3、涨紧套;3a、内锥面;3b、连接部;4、浮动支撑缸;4a、活塞杆;5、拉盘;5a、拉杆部;6、套筒;7、定位芯轴;8、外锥面;9、拉杆;10、工件。In the figure, 1, flange seat; 2, backrest; 2a, limit part; 2b, limit surface; 3, tension sleeve; 3a, inner cone surface; 3b, connecting part; 4, floating support cylinder; 4a, piston rod; 5, pull plate; 5a, pull rod part; 6, sleeve; 7, positioning mandrel; 8, outer cone surface; 9, pull rod; 10, workpiece.
具体实施方式DETAILED DESCRIPTION
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
如图1至4所示,薄壁工件精车浮动支撑工装,包括法兰座1、靠山2以及涨紧套3,靠山2固连在法兰座1上,涨紧套3穿设在靠山2上且涨紧套3的外端伸出于靠山2的外端面,靠山2的外端中部具有凸出且呈圆台状的限位部2a,限位部2a与涨紧套3同轴设置,限位部2a的外端面为供工件10的端面抵靠的限位面2b。通过在限位部2a的外端面设置限位面2b,便于薄壁工件10的端面抵靠,提高了定位精度。As shown in Figs. 1 to 4, the floating support tooling for fine turning of thin-walled workpieces comprises a flange seat 1, a backing 2 and a tensioning sleeve 3, wherein the backing 2 is fixedly connected to the flange seat 1, the tensioning sleeve 3 is inserted into the backing 2 and the outer end of the tensioning sleeve 3 extends out of the outer end surface of the backing 2, and the middle of the outer end of the backing 2 has a protruding and truncated cone-shaped limiting portion 2a, the limiting portion 2a is coaxially arranged with the tensioning sleeve 3, and the outer end surface of the limiting portion 2a is a limiting surface 2b for the end surface of the workpiece 10 to abut against. By arranging the limiting surface 2b on the outer end surface of the limiting portion 2a, the end surface of the thin-walled workpiece 10 is facilitated to abut against, thereby improving the positioning accuracy.
法兰座1内穿设有驱动机构且驱动机构能够带动涨紧套3的外端涨开,驱动机构包括同轴设置在法兰座1内的拉盘5,拉盘5的后端为拉杆部5a,拉盘5与涨紧套3之间设有若干套筒6,套筒6均与拉杆部5a平行设置,套筒6的两端分别与拉盘5以及涨紧套3的内端相固连,靠山2的中部固连有定位芯轴7,定位芯轴7的外端为外锥面8,涨紧套3外端具有内锥面3a且内锥面3a能够抵靠在外锥面8上。A driving mechanism is provided inside the flange seat 1 and can drive the outer end of the tensioning sleeve 3 to expand. The driving mechanism includes a pull plate 5 coaxially arranged in the flange seat 1. The rear end of the pull plate 5 is a pull rod portion 5a. A plurality of sleeves 6 are provided between the pull plate 5 and the tensioning sleeve 3. The sleeves 6 are all arranged parallel to the pull rod portion 5a. The two ends of the sleeves 6 are respectively fixedly connected to the pull plate 5 and the inner end of the tensioning sleeve 3. A positioning core shaft 7 is fixedly connected to the middle part of the backrest 2. The outer end of the positioning core shaft 7 is an outer cone surface 8. The outer end of the tensioning sleeve 3 has an inner cone surface 3a and the inner cone surface 3a can abut against the outer cone surface 8.
靠山2上固连有若干围设在涨紧套3侧部的浮动支撑缸4,浮动支撑缸4与法兰座1平行设置,浮动支撑缸4包括缸体以及活塞杆4a,缸体与靠山2通过螺纹相固连,具有结构简单以及连接方便的优点,活塞杆4a的外端用于供工件10抵靠。A plurality of floating support cylinders 4 are fixedly connected to the backrest 2 and are arranged around the side of the tensioning sleeve 3. The floating support cylinders 4 are arranged parallel to the flange seat 1. The floating support cylinders 4 include a cylinder body and a piston rod 4a. The cylinder body and the backrest 2 are fixedly connected by threads, and have the advantages of simple structure and convenient connection. The outer end of the piston rod 4a is used for the workpiece 10 to abut against.
涨紧套3的内端为呈圆盘状的连接部3b,套筒6一端插设并固连在连接部3b上,具有结构稳定可靠的优点。The inner end of the tension sleeve 3 is a disc-shaped connecting portion 3b, and one end of the sleeve 6 is inserted into and fixedly connected to the connecting portion 3b, which has the advantage of a stable and reliable structure.
浮动支撑缸4的数量为3-10个且以靠山2的轴线为中心均匀设置,具有支撑效果好的优点。作为优选的,浮动支撑缸4的数量为6个。浮动支撑缸4具体结构参考一种新型液压浮动支撑装置(2019221228158)中的浮动支撑缸、一种增强型液压支撑缸(申请号:2018215495886、一种新型液压支撑缸(申请号:2020222952402)。The number of floating support cylinders 4 is 3-10 and they are evenly arranged around the axis of the backrest 2, which has the advantage of good support effect. Preferably, the number of floating support cylinders 4 is 6. The specific structure of the floating support cylinder 4 refers to the floating support cylinder in a new hydraulic floating support device (2019221228158), an enhanced hydraulic support cylinder (application number: 2018215495886, and a new hydraulic support cylinder (application number: 2020222952402).
薄壁工件10套设在涨紧套3的外侧并抵靠在靠山2上,通过液压或气压带动拉杆部5a轴向移动,通过拉盘5带动套筒6并带动涨紧套3轴向移动,从而使内锥面3a挤压外锥面8是涨紧套3的外端涨开,而后浮动支撑缸4工作,其活塞杆4a伸出并抵靠在薄壁工件10的端面上,实现对薄壁工件10的定位支撑,具有支撑效果好,加工时不易产生振动,提高了加工精度。当加工后需要卸下工件10时,通过液压或气压带动拉杆部5a反向移动即可,具有对工件10定位效果好以及工作可靠稳定的优点。The thin-walled workpiece 10 is sleeved on the outside of the tension sleeve 3 and abuts against the backing 2. The pull rod 5a is driven to move axially by hydraulic or pneumatic pressure, and the sleeve 6 and the tension sleeve 3 are driven to move axially by the pull plate 5, so that the inner cone 3a squeezes the outer cone 8 to expand the outer end of the tension sleeve 3, and then the floating support cylinder 4 works, and its piston rod 4a extends and abuts against the end face of the thin-walled workpiece 10, so as to achieve positioning support for the thin-walled workpiece 10, with good support effect, less vibration during processing, and improved processing accuracy. When the workpiece 10 needs to be removed after processing, the pull rod 5a can be driven to move in the opposite direction by hydraulic or pneumatic pressure, which has the advantages of good positioning effect on the workpiece 10 and reliable and stable operation.
作为另一种方式,如图5所示,涨紧套3的内端固连在靠山2上,驱动机构包括同轴设置在法兰座1内拉杆9,拉杆9的一端具有外锥面8,涨紧套3外端具有内锥面3a且内锥面3a能够抵靠在外锥面8上,具有结构简单且工作可靠的优点。As another way, as shown in Figure 5, the inner end of the tensioning sleeve 3 is fixedly connected to the backrest 2, and the driving mechanism includes a pull rod 9 coaxially arranged inside the flange seat 1, one end of the pull rod 9 has an outer conical surface 8, and the outer end of the tensioning sleeve 3 has an inner conical surface 3a and the inner conical surface 3a can abut against the outer conical surface 8, which has the advantages of simple structure and reliable operation.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
尽管本文较多地使用了法兰座1、靠山2、限位部2a、限位面2b、涨紧套3、内锥面3a、连接部3b、浮动支撑缸4、活塞杆4a、拉盘5、拉杆部5a、套筒6、定位芯轴7、外锥面8、拉杆9、工件10等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although the present invention uses more terms such as flange seat 1, backrest 2, limit part 2a, limit surface 2b, tension sleeve 3, inner cone surface 3a, connecting part 3b, floating support cylinder 4, piston rod 4a, pull plate 5, pull rod part 5a, sleeve 6, positioning mandrel 7, outer cone surface 8, pull rod 9, workpiece 10, etc., it does not exclude the possibility of using other terms. The use of these terms is only for more convenient description and explanation of the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
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