CN221951539U - Color steel plate spraying device - Google Patents
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- CN221951539U CN221951539U CN202323630541.6U CN202323630541U CN221951539U CN 221951539 U CN221951539 U CN 221951539U CN 202323630541 U CN202323630541 U CN 202323630541U CN 221951539 U CN221951539 U CN 221951539U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical Field
本实用新型涉及钢板加工设备技术领域,具体为一种彩钢板喷涂装置。The utility model relates to the technical field of steel plate processing equipment, in particular to a color steel plate spraying device.
背景技术Background Art
钢板喷涂是一种在钢板表面应用涂层或涂料的工艺,这个过程通常包括将涂料通过喷枪或类似的设备均匀地喷洒到钢板表面,形成一层保护性的薄膜,这种涂层可以有多种目的,包括防腐、美化、提高耐磨性、改善表面质量等。Steel plate spraying is a process of applying a coating or paint to the surface of a steel plate. This process usually involves spraying the paint evenly onto the surface of the steel plate through a spray gun or similar equipment to form a protective film. This coating can have a variety of purposes, including anti-corrosion, beautification, improving wear resistance, improving surface quality, etc.
例如公开号为CN215586878U的实用新型专利,包括钢板输送机、支架、从动轴、打磨电机、打磨件、清扫机构、喷涂盘、输送管、输送泵、收集槽、储存箱,所述打磨电机输出轴上固接有第三齿轮,两个所述从动轴上分别设有与所述第三齿轮相啮合的第一齿轮和第二齿轮,所述从动轴下端设有所述打磨件,所述钢板输送机的出料端上方的所述支架上设有所述喷涂盘,所述喷涂盘顶部通过输送管与所述储存箱相连,所述喷涂盘对应的所述钢板输送机下方设有所述收集槽,所述收集槽一侧通过导流管与所述储存箱上部一侧相连通;但该装置在功能上还存在不足,所述钢板在输料机传动过程中只能是一面受到喷涂,另一面需要进行人工翻面进行二次喷涂,导致耗时加长且增加人工成本,该装置采用单色喷涂,一次只能喷涂一种颜色,限制了图案和设计的多样性,功能单一。For example, the utility model patent with the publication number CN215586878U includes a steel plate conveyor, a bracket, a driven shaft, a grinding motor, a grinding part, a cleaning mechanism, a spraying disc, a conveying pipe, a conveying pump, a collecting tank, and a storage box. A third gear is fixedly connected to the output shaft of the grinding motor, and the two driven shafts are respectively provided with a first gear and a second gear meshing with the third gear. The lower end of the driven shaft is provided with the grinding part. The bracket above the discharge end of the steel plate conveyor is provided with the spraying disc, and the top of the spraying disc is connected to the storage box through a conveying pipe. The collecting tank is provided below the steel plate conveyor corresponding to the spraying disc, and one side of the collecting tank is connected to one side of the upper part of the storage box through a guide pipe. However, the device still has deficiencies in function. During the transmission process of the conveyor, only one side of the steel plate can be sprayed, and the other side needs to be manually turned over for secondary spraying, which leads to longer time and increased labor costs. The device adopts monochrome spraying and can only spray one color at a time, which limits the diversity of patterns and designs and has a single function.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种彩钢板喷涂装置,解决了设备一次只能喷涂单面,单色喷涂具有局限的问题。In view of the deficiencies in the prior art, the utility model provides a color steel plate spraying device, which solves the problem that the device can only spray one side at a time and single-color spraying has limitations.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种彩钢板喷涂装置,一种彩钢板喷涂装置,包括导轨架,所述导轨架内部下端开设有滑槽,所述滑槽内活动连接有滑动件,所述滑动件下端连接有伸缩器,所述伸缩器一端安装有固定装夹,所述伸缩器伸缩端安装有移动装夹,所述固定装夹和移动装夹中间装夹有彩钢板,所述导轨架下壁面连接有喷涂机和烘干箱,所述烘干箱安装在所述喷涂机一端。To achieve the above objectives, the utility model is implemented through the following technical solutions: a color steel plate spraying device, a color steel plate spraying device, including a guide rail frame, a slide groove is opened at the lower end of the guide rail frame, a sliding member is movably connected in the slide groove, a telescope is connected to the lower end of the sliding member, a fixed clamp is installed at one end of the telescope, a mobile clamp is installed at the telescopic end of the telescope, a color steel plate is clamped between the fixed clamp and the mobile clamp, a sprayer and a drying box are connected to the lower wall of the guide rail frame, and the drying box is installed at one end of the sprayer.
优选的,所述喷涂机两侧内部分别安装有若干滑杆,所述滑杆外侧安装有固定件,所述固定件一端插装有螺栓,所述固定件另一端安装有装配板,所述装配板上开设有若干安装孔,所述安装孔内插装有若干喷头。Preferably, a plurality of sliding rods are installed inside both sides of the sprayer, a fixing piece is installed outside the sliding rod, a bolt is inserted at one end of the fixing piece, an assembly plate is installed at the other end of the fixing piece, a plurality of mounting holes are opened on the assembly plate, and a plurality of nozzles are inserted in the mounting holes.
优选的,所述喷涂机外侧下端安装有颜料箱,所述颜料箱内安装有若干隔板,所述喷涂机一端安装有回收盒,所述回收盒外侧上安装有管道。Preferably, a paint box is installed at the lower end of the outer side of the sprayer, a plurality of partitions are installed in the paint box, a recovery box is installed at one end of the sprayer, and a pipe is installed on the outer side of the recovery box.
优选的,所述喷头尾端连接有软管,所述软管一端连接有压力泵,所述压力泵安装在所述颜料箱内。Preferably, the tail end of the nozzle is connected to a hose, one end of the hose is connected to a pressure pump, and the pressure pump is installed in the paint box.
优选的,所述烘干箱两侧内部安装有若干暖灯。Preferably, a plurality of warm lamps are installed inside both sides of the drying box.
优选的,所述软管的长度大于固定件在滑杆上的移动量程。Preferably, the length of the hose is greater than the moving range of the fixing member on the slide rod.
有益效果Beneficial Effects
本实用新型提供了一种彩钢板喷涂装置,具备以下有益效果:The utility model provides a color steel plate spraying device, which has the following beneficial effects:
1、本装置采用竖直喷涂模式,对比传统的水平喷涂,可以增加电导轨实现单次双面喷涂,既减少了二次加工的时间,同时也减少人力的投入,增大生产效率。1. This device adopts vertical spraying mode. Compared with traditional horizontal spraying, it can add electric guide rails to achieve single-time double-sided spraying, which not only reduces the time of secondary processing, but also reduces manpower input and increases production efficiency.
2、本装置采用灵活搭配的多色喷涂,实现更灵活、多样化的设计,可以更好地适应不同市场。2. This device adopts flexible multi-color spraying to achieve more flexible and diversified design, which can better adapt to different markets.
3、本装置还采用了暖灯烘干箱构,加快彩钢板喷涂完成后干燥的速度,缩短生产时间。3. This device also uses a warm light drying box structure to speed up the drying of the color steel plate after spraying and shorten the production time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构整体正视图。FIG1 is a front view of the overall structure of the utility model.
图2为本实用新型结构喷涂机示意图。FIG. 2 is a schematic diagram of a spraying machine of the utility model structure.
图3为本实用新型结构装夹器示意图。FIG. 3 is a schematic diagram of a structural clamp of the utility model.
图4为本实用新型结构喷涂机内部机构示意图。FIG. 4 is a schematic diagram of the internal structure of the spraying machine of the utility model.
图5为本实用新型结构喷头示意图。FIG. 5 is a schematic diagram of a nozzle structure of the utility model.
图中:1、导轨架;2、滑槽;3、滑动件;4、伸缩器;5、固定装夹;6、移动装夹;7、彩钢板;8、喷涂机;9、滑杆;10、固定件;11、螺栓;12、装配板;13、安装孔;14、喷头;15、软管;16、压力泵;17、颜料箱;18、隔板;19、回收盒;20、管道;21、烘干箱;22、暖灯。In the figure: 1. Guide rail frame; 2. Slide groove; 3. Sliding part; 4. Telescope; 5. Fixed clamp; 6. Mobile clamp; 7. Color steel plate; 8. Sprayer; 9. Slide rod; 10. Fixing part; 11. Bolt; 12. Assembly plate; 13. Mounting hole; 14. Spray head; 15. Hose; 16. Pressure pump; 17. Paint box; 18. Partition; 19. Recovery box; 20. Pipeline; 21. Drying box; 22. Warm lamp.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-5,一种彩钢板喷涂装置,包括导轨架1,所述导轨架1内部下端开设有滑槽2,所述滑槽2内活动连接有滑动件3,所述滑动件3下端连接有伸缩器4,所述伸缩器4一端安装有固定装夹5,所述伸缩器4伸缩端安装有移动装夹6,所述固定装夹5和移动装夹6中间装夹有彩钢板7,所述导轨架1下壁面连接有喷涂机8和烘干箱21,所述烘干箱21安装在所述喷涂机8一端;Please refer to Figures 1-5, a color steel plate spraying device includes a guide rail frame 1, a slide groove 2 is opened at the lower end of the guide rail frame 1, a sliding member 3 is movably connected in the slide groove 2, a telescope 4 is connected to the lower end of the sliding member 3, a fixed clamp 5 is installed at one end of the telescope 4, a mobile clamp 6 is installed at the telescopic end of the telescope 4, a color steel plate 7 is clamped between the fixed clamp 5 and the mobile clamp 6, a sprayer 8 and a drying box 21 are connected to the lower wall of the guide rail frame 1, and the drying box 21 is installed at one end of the sprayer 8;
进一步的,所述导轨架1采用电力驱动滑动件3从而带动装夹机构做直线运动,将彩钢板7送进设备中加工,所述伸缩器4也为电力驱动,便于自动调控装夹彩钢板7。Furthermore, the guide rail frame 1 uses an electric drive sliding member 3 to drive the clamping mechanism to perform linear motion, and the color steel plate 7 is sent into the equipment for processing. The telescopic device 4 is also electrically driven, which is convenient for automatic control and clamping of the color steel plate 7.
进一步的,所述喷涂机8两侧内部分别安装有若干滑杆9,所述滑杆9外侧安装有固定件10,所述固定件10一端插装有螺栓11,所述固定件10另一端安装有装配板12,所述装配板12上开设有若干安装孔13,所述安装孔13内插装有若干喷头14;通过螺栓11的扭紧程度来调节固定件10在滑杆9上的位置,以便于寻到最合适的位置喷涂不同大小的彩钢板7,多个喷头14中每个喷头14所喷涂的颜色不同,就能实现多色喷涂了。Furthermore, a plurality of slide bars 9 are installed inside the two sides of the sprayer 8, a fixing part 10 is installed outside the slide bar 9, a bolt 11 is inserted at one end of the fixing part 10, and a mounting plate 12 is installed at the other end of the fixing part 10, a plurality of mounting holes 13 are opened on the mounting plate 12, and a plurality of spray heads 14 are inserted in the mounting holes 13; the position of the fixing part 10 on the slide bar 9 is adjusted by the tightening degree of the bolt 11, so as to find the most suitable position for spraying color steel plates 7 of different sizes, and each of the plurality of spray heads 14 sprays a different color, so that multi-color spraying can be achieved.
进一步的,所述喷涂机8外侧下端安装有颜料箱17,所述颜料箱17内安装有若干隔板18,所述喷涂机8一端安装有回收盒19,所述回收盒19外侧上安装有管道20;所述隔板17将颜料箱17分隔成若干个单独的颜料格子,每个颜料格子中装填不同的颜料。Furthermore, a paint box 17 is installed at the lower end of the outer side of the sprayer 8, and a plurality of partitions 18 are installed in the paint box 17. A recovery box 19 is installed at one end of the sprayer 8, and a pipe 20 is installed on the outer side of the recovery box 19; the partition 17 divides the paint box 17 into a plurality of separate paint grids, and each paint grid is filled with different paints.
进一步的,所述喷头14尾端连接有软管15,所述软管15一端连接有压力泵16,所述压力泵16安装在所述颜料箱17内;每根软管15都连接有一个压力泵16,这些压力泵16又具体安装在所述颜料箱17内被隔板17分隔出来的颜料格子内,便于喷涂不同颜色。Furthermore, a hose 15 is connected to the tail end of the nozzle 14, and one end of the hose 15 is connected to a pressure pump 16, and the pressure pump 16 is installed in the paint box 17; each hose 15 is connected to a pressure pump 16, and these pressure pumps 16 are specifically installed in the paint grid separated by the partition 17 in the paint box 17, so as to facilitate spraying of different colors.
进一步的,所述烘干箱21两侧内部安装有若干暖灯22;喷涂完毕的彩钢板7又经过导轨架1的带动进入烘干箱21内进行暖灯22烘干。Furthermore, a plurality of warm lamps 22 are installed inside the two sides of the drying box 21 ; the painted color steel plate 7 is driven by the guide rail frame 1 to enter the drying box 21 for drying by the warm lamps 22 .
进一步的,所述软管15的长度大于固定件10在滑杆9上的移动量程;防止软管15的长度不够,影响喷涂颜料的输出。Furthermore, the length of the hose 15 is greater than the moving range of the fixing member 10 on the slide bar 9, so as to prevent the hose 15 from being insufficient in length and affecting the output of the spray paint.
导轨架1属于现有成熟技术,其主要目的是使滑动件3在滑槽2内运行做直线运动,实现全自动化,由于是公知技术,同时不是本设计的重点,因此没有详细叙述的结构。The guide rail frame 1 belongs to the existing mature technology, and its main purpose is to make the sliding member 3 run in the slide groove 2 to perform linear motion to achieve full automation. Since it is a well-known technology and is not the focus of this design, there is no detailed description of the structure.
通过本领域技术人员,将本案中的零部件依次进行连接,具体连接以及操作顺序,应参考下述工作原理,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程。By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.
实施例:首先,将彩钢板7用固定装夹5和移动装夹6预固定,启动伸缩器4的电控系统,伸缩一端收缩,使彩钢板7被夹紧,之后再启动导轨架1的电源,电导轨带动着滑动件3在滑槽2中移动,故而,使与其连接的伸缩器4移动,彩钢板7进入喷涂机中,可在喷涂机8的入口处安装自动感应装置来实现全自动化,事先调整好固定件10在滑杆9上的位置,使喷头达到最佳的喷射位置,随后将软管15以及压力泵16放进需要喷涂的颜色的颜料箱17中,当彩钢板7进入时,启动压力泵16,将颜料液体抽入到软管15中从喷头14喷射到彩钢板中,由于是双面喷涂,所以一次就能解决一块彩钢板7的喷涂工作,这样能极大的增加工作的效率,减少时间成本,当喷涂好后的彩钢板7喷涂完毕后,又继续进入到烘干箱21中,由暖灯22进行烘干,最终得到成品,这一步能加快产品的完工速度,提高生产力。Embodiment: First, the color steel plate 7 is pre-fixed with the fixed clamp 5 and the movable clamp 6, the electric control system of the telescopic device 4 is started, and the telescopic end is contracted to clamp the color steel plate 7, and then the power supply of the guide rail frame 1 is started, and the electric guide rail drives the sliding member 3 to move in the slide groove 2, so that the telescopic device 4 connected thereto moves, and the color steel plate 7 enters the spraying machine. An automatic sensing device can be installed at the entrance of the spraying machine 8 to realize full automation, and the position of the fixing member 10 on the slide rod 9 is adjusted in advance so that the nozzle reaches the best spraying position, and then the hose 15 is connected to the spraying machine 8. And the pressure pump 16 is put into the paint box 17 of the color that needs to be sprayed. When the color steel plate 7 enters, the pressure pump 16 is started, and the pigment liquid is pumped into the hose 15 and sprayed from the nozzle 14 into the color steel plate. Because it is double-sided spraying, the spraying work of a color steel plate 7 can be solved at one time, which can greatly increase the work efficiency and reduce the time cost. When the sprayed color steel plate 7 is finished, it continues to enter the drying box 21 and is dried by the warm lamp 22 to finally obtain the finished product. This step can speed up the completion of the product and improve productivity.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323630541.6U CN221951539U (en) | 2024-09-23 | 2024-09-23 | Color steel plate spraying device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323630541.6U CN221951539U (en) | 2024-09-23 | 2024-09-23 | Color steel plate spraying device |
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| CN221951539U true CN221951539U (en) | 2024-11-05 |
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