CN221951005U - A chemical liquid iso-ratio mixing device - Google Patents

A chemical liquid iso-ratio mixing device Download PDF

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CN221951005U
CN221951005U CN202420031903.5U CN202420031903U CN221951005U CN 221951005 U CN221951005 U CN 221951005U CN 202420031903 U CN202420031903 U CN 202420031903U CN 221951005 U CN221951005 U CN 221951005U
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liquid
mixing
pipe
chemical
mixing box
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杨晓明
龚鹏豪
龚和平
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Linyi Pengke Metal Technology Co ltd
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Linyi Pengke Metal Technology Co ltd
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Abstract

The utility model discloses a chemical liquid equal ratio mixing device, which relates to the technical field of chemical liquid mixing, and comprises a mixing box, wherein a liquid mixing component is arranged in the mixing box; the mixing box is provided with a liquid feeding port and a liquid discharging port, and a liquid discharging valve is arranged at the liquid discharging port; still include a notes liquid subassembly and a plurality of former liquid jar that is used for storing different chemical industry liquid, annotate the liquid subassembly and include liquid pump, feed liquor pipe, tee bend, catheter, drain valve and drain pipe, the liquid pump is connected with a drain pipe and a feed liquor pipe, the drain pipe links to each other with last liquid mouth, there are many catheters through a plurality of tee bend intercommunication on the feed liquor pipe, respectively be equipped with a drain valve on every catheter, and every catheter all links to each other with a head tank so that the liquid pump operation pumps into the mixing box with the chemical industry liquid in every former liquid jar through the catheter in proper order. The mixing work of chemical liquid in this device possesses automatic ration material loading function, and ration material loading is integrative setting with mixing work, has improved the machining efficiency of chemical liquid greatly, has high use value.

Description

一种化工液等比混合装置A chemical liquid iso-ratio mixing device

技术领域Technical Field

本实用新型涉及化工液混合技术领域,具体而言,涉及一种化工液等比混合装置。The utility model relates to the technical field of chemical liquid mixing, in particular to a chemical liquid equal-ratio mixing device.

背景技术Background Art

化工液种类很多,用途很广,化学品在全世界有500~700万种之多,在市场上出售流通的已超过10万种,而且每年还有1000多种新的化学品问世,且其中有150~200种被认为是致癌物。化工液一般可以分为有机化工液和无机化工液两大类,化工液通常为液体状。在对化工液加工过程中,需要对化工进行混合搅拌,以使得化工液体原料可以充分反应。There are many types of chemical liquids, and they are widely used. There are 5 to 7 million kinds of chemicals in the world, and more than 100,000 kinds of chemicals are sold and circulated in the market. In addition, more than 1,000 new chemicals are introduced every year, and 150 to 200 of them are considered carcinogens. Chemical liquids can generally be divided into two categories: organic chemical liquids and inorganic chemical liquids. Chemical liquids are usually in liquid form. In the process of chemical liquid processing, the chemicals need to be mixed and stirred so that the chemical liquid raw materials can fully react.

常用的混合结构如中国专利CN216260208U公开的一种化工液体混合搅拌装置,该种装置能够完成化工液的混合搅拌工作;但实施过程中混合化工液是由多种不同的化工液组成,该种搅拌混合前需要对每种化工液进行定量称取,随后再一一注入其中进行混合作业,不仅操作麻烦,且延长了化工液的加工时间,加工效率低。Commonly used mixing structures include a chemical liquid mixing and stirring device disclosed in Chinese patent CN216260208U, which can complete the mixing and stirring of chemical liquids; however, during the implementation process, the mixed chemical liquid is composed of a variety of different chemical liquids. Before the mixing and stirring, each chemical liquid needs to be quantitatively weighed and then injected one by one into the mixing operation, which is not only troublesome to operate, but also prolongs the processing time of the chemical liquid and has low processing efficiency.

实用新型内容Utility Model Content

本实用新型的目的是为了解决上述背景技术中提出的问题,继而提出了一种化工液等比混合装置。The purpose of the utility model is to solve the problems raised in the above background technology, and then proposes a chemical liquid equal ratio mixing device.

本实用新型解决其技术问题所采取的技术方案是:The technical solution adopted by the utility model to solve its technical problems is:

一种化工液等比混合装置,包括一混合箱,混合箱内设有混液组件;混合箱上设有上液口及排液口,排液口处安装有排液阀;还包括一注液组件及多个用于存储不同化工液的原液罐,注液组件包括液泵、进液管、三通、导液管、导液阀及出液管,液泵连接有一出液管及一进液管,出液管与上液口相连,进液管上通过多个三通连通有多根导液管,每根导液管上各设有一导液阀,且每根导液管均与一原料罐相连以使液泵运作将每个原液罐内的化工液顺序通过导液管泵入混合箱内。A chemical liquid equal ratio mixing device comprises a mixing box, in which a liquid mixing component is arranged; the mixing box is provided with an upper liquid port and a liquid discharge port, and a liquid discharge valve is installed at the liquid discharge port; it also comprises a liquid injection component and a plurality of raw liquid tanks for storing different chemical liquids, the liquid injection component comprises a liquid pump, a liquid inlet pipe, a tee, a liquid guide pipe, a liquid guide valve and a liquid outlet pipe, the liquid pump is connected with a liquid outlet pipe and a liquid inlet pipe, the liquid outlet pipe is connected with the upper liquid port, the liquid inlet pipe is connected with a plurality of liquid guide pipes through a plurality of tees, each liquid guide pipe is provided with a liquid guide valve, and each liquid guide pipe is connected with a raw material tank so that the liquid pump operates to pump the chemical liquid in each raw liquid tank into the mixing box in sequence through the liquid guide pipe.

进一步地,所述混液组件包括驱动电机、转动辊及混料杆;驱动电机设置在混合箱顶部且其连接有转动辊,转动辊竖直转动设置在混合箱内部且转动辊上设有若干混料杆以使得驱动电机运作令混料杆对混合箱内的混合液体进行混合搅拌。Furthermore, the liquid mixing component includes a driving motor, a rotating roller and a mixing rod; the driving motor is arranged on the top of the mixing box and is connected to the rotating roller, the rotating roller is vertically rotated and arranged inside the mixing box and a plurality of mixing rods are arranged on the rotating roller so that the driving motor operates to make the mixing rod mix and stir the mixed liquid in the mixing box.

进一步地,所述出液管上安装有止回阀以使化工液仅沿出液方向流动,避免进入混合箱内的化工液发生回流问题。Furthermore, a check valve is installed on the liquid outlet pipe to allow the chemical liquid to flow only in the liquid outlet direction, thereby avoiding the problem of backflow of the chemical liquid entering the mixing box.

进一步地,所述排液口有两个以使得混合箱具备双向排液功能,提高排液速度。Furthermore, there are two drainage ports so that the mixing box has a two-way drainage function, thereby increasing the drainage speed.

进一步地,每个所述原液罐内均设有一个用于对原液罐内化工液最低液位检测的液位传感器以避免原液罐内化工液液位过低而影响注液工作。Furthermore, each of the raw liquid tanks is provided with a liquid level sensor for detecting the lowest liquid level of the chemical liquid in the raw liquid tank to prevent the liquid level in the raw liquid tank from being too low and affecting the liquid injection work.

进一步地,所述混合箱内设有一喷淋组件以便于对混合箱内部的清洁作业。Furthermore, a spray assembly is provided in the mixing box to facilitate cleaning of the interior of the mixing box.

进一步地,所述喷淋组件包括注水管、蓄水管及喷头;注水管一端与外部水源相连,另一端与设置在混合箱内的蓄水管相连,蓄水管呈环形设置且套设在混料杆外部,蓄水管外圈及内圈上均圆周设置有多个喷头以实现对混合箱内壁及混料杆的喷淋清洁作业。Furthermore, the spray assembly includes a water injection pipe, a water storage pipe and a nozzle; one end of the water injection pipe is connected to an external water source, and the other end is connected to a water storage pipe arranged in a mixing box. The water storage pipe is arranged in a ring shape and is sleeved on the outside of the mixing rod. Multiple nozzles are circumferentially arranged on the outer circle and inner circle of the water storage pipe to realize spray cleaning operations on the inner wall of the mixing box and the mixing rod.

进一步地,所述混合箱顶部设置有两个伸缩缸,两个伸缩缸的伸缩端均与蓄水管相连以使得蓄水管具备上下移动清洁功能,提高清洁效果。Furthermore, two telescopic cylinders are arranged on the top of the mixing box, and the telescopic ends of the two telescopic cylinders are connected to the water storage pipe so that the water storage pipe has the function of moving up and down for cleaning, thereby improving the cleaning effect.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、本实用新型通过注液组件及多个用于存储不同化工液的原液罐的设置,使得化工液的混合工作具备自动定量上料功能,定量上料与混合工作呈一体设置,大大提高了化工液的加工效率。1. The utility model provides a liquid injection component and multiple raw liquid tanks for storing different chemical liquids, so that the mixing work of the chemical liquid has an automatic quantitative feeding function. The quantitative feeding and mixing work are integrated, which greatly improves the processing efficiency of the chemical liquid.

2、本实用新型通过喷淋组件的设置,便于对混合箱内壁及混液组件上附着化工液的清洁作业,降低了后续清洁难度。2. The utility model facilitates the cleaning of the chemical liquid attached to the inner wall of the mixing box and the mixing liquid component by setting the spray component, thereby reducing the difficulty of subsequent cleaning.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;

图2为转动辊的安装示意图;FIG2 is a schematic diagram of the installation of the rotating roller;

图3为液位传感器的安装示意图Figure 3 is a schematic diagram of the installation of the liquid level sensor

其中:1、混合箱;11、上液口;12、排液口;13、排液阀;2、驱动电机;21、转动辊;22、混料杆;3、注水管;31、蓄水管;32、喷头;4、伸缩缸;5、液泵;51、进液管;52、三通;53、导液管;54、导液阀;55、出液管;56、止回阀;6、原液罐;61、液位传感器。Among them: 1. Mixing box; 11. Upper liquid port; 12. Discharge port; 13. Discharge valve; 2. Driving motor; 21. Rotating roller; 22. Mixing rod; 3. Water injection pipe; 31. Water storage pipe; 32. Sprinkler; 4. Telescopic cylinder; 5. Liquid pump; 51. Liquid inlet pipe; 52. Tee; 53. Liquid guide pipe; 54. Liquid guide valve; 55. Liquid outlet pipe; 56. Check valve; 6. Original liquid tank; 61. Liquid level sensor.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。结合附图和实施例对本实用新型作进一步说明:The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

参照附图1和附图2所示,一种化工液等比混合装置,包括一混合箱1,混合箱1内设有混液组件;混合箱1上设有上液口11及排液口12,排液口12处安装有排液阀13;还包括一注液组件及多个用于存储不同化工液的原液罐6,注液组件包括液泵5、进液管51、三通52、导液管53、导液阀54及出液管55,液泵5连接有一出液管55及一进液管51,出液管55与上液口11相连,进液管51上通过多个三通52连通有多根导液管53,每根导液管53上各设有一导液阀54,且每根导液管53均与一原料罐相连以使液泵5运作将每个原液罐6内的化工液顺序通过导液管53泵入混合箱1内。Referring to Figures 1 and 2, a chemical liquid equal ratio mixing device includes a mixing box 1, in which a mixing liquid component is arranged; the mixing box 1 is provided with an upper liquid port 11 and a liquid discharge port 12, and a liquid discharge valve 13 is installed at the liquid discharge port 12; it also includes a liquid injection component and a plurality of raw liquid tanks 6 for storing different chemical liquids, the liquid injection component includes a liquid pump 5, a liquid inlet pipe 51, a three-way 52, a liquid guide pipe 53, a liquid guide valve 54 and a liquid outlet pipe 55, the liquid pump 5 is connected to a liquid outlet pipe 55 and a liquid inlet pipe 51, the liquid outlet pipe 55 is connected to the upper liquid port 11, the liquid inlet pipe 51 is connected to a plurality of liquid guide pipes 53 through a plurality of three-way 52, each liquid guide pipe 53 is respectively provided with a liquid guide valve 54, and each liquid guide pipe 53 is connected to a raw material tank so that the liquid pump 5 operates to pump the chemical liquid in each raw liquid tank 6 into the mixing box 1 in sequence through the liquid guide pipe 53.

本装置在具体实施过程中,混液组件、液泵5及导液阀54均电性连接有控制器,根据化工液混合比例需求,预先控制每个导液阀54的启停时间,使用时,启动液泵5,其中一导液阀54打开,其余导液阀54关闭,此时,在液泵5的作用下该原液箱内的化工液被定量泵入混合箱1内,随后,该导液阀54关闭,另一导液阀54打开,其余导液阀54也关闭,在液泵5的作用下该原液箱内的化工液被定量泵入混合箱1内,以此往复实现对所有原液罐6内化工液的定量上液工作,当所有原液罐6内化工液的上料作业结束,此时,液泵5停止运作,同一时间,混液组件开始混合作业,直至达到混合时间,最后,排液阀13打开,混合液统一经排液口12排出。During the specific implementation of the device, the liquid mixing component, the liquid pump 5 and the liquid guiding valve 54 are all electrically connected to the controller. According to the mixing ratio requirement of the chemical liquid, the start and stop time of each liquid guiding valve 54 is pre-controlled. When in use, the liquid pump 5 is started, one of the liquid guiding valves 54 is opened, and the other liquid guiding valves 54 are closed. At this time, under the action of the liquid pump 5, the chemical liquid in the raw liquid tank is quantitatively pumped into the mixing tank 1. Subsequently, the liquid guiding valve 54 is closed, the other liquid guiding valve 54 is opened, and the other liquid guiding valves 54 are also closed. Under the action of the liquid pump 5, the chemical liquid in the raw liquid tank is quantitatively pumped into the mixing tank 1, so as to realize the quantitative liquid loading work of all the raw liquid tanks 6. When the loading operation of the chemical liquid in all the raw liquid tanks 6 is completed, the liquid pump 5 stops operating. At the same time, the liquid mixing component starts the mixing operation until the mixing time is reached. Finally, the drain valve 13 is opened, and the mixed liquid is uniformly discharged through the drain port 12.

具体的,混液组件包括驱动电机2、转动辊21及混料杆22;驱动电机2设置在混合箱1顶部且其连接有转动辊21,转动辊21竖直转动设置在混合箱1内部且转动辊21上设有若干混料杆22以使得驱动电机2运作令混料杆22对混合箱1内的混合液体进行混合搅拌。Specifically, the liquid mixing component includes a driving motor 2, a rotating roller 21 and a mixing rod 22; the driving motor 2 is arranged on the top of the mixing box 1 and is connected to the rotating roller 21, the rotating roller 21 is vertically rotated and arranged inside the mixing box 1, and a plurality of mixing rods 22 are arranged on the rotating roller 21 so that the driving motor 2 operates to make the mixing rods 22 mix and stir the mixed liquid in the mixing box 1.

具体的,为避免进入混合箱1内的化工液发生回流问题,出液管55上安装有止回阀56以使化工液仅沿出液方向流动。Specifically, in order to prevent the chemical liquid entering the mixing box 1 from flowing back, a check valve 56 is installed on the liquid outlet pipe 55 so that the chemical liquid only flows in the liquid outlet direction.

具体的,排液口12有两个以使得混合箱1具备双向排液功能,提高排液速度。Specifically, there are two discharge ports 12 so that the mixing box 1 has a two-way discharge function, thereby increasing the discharge speed.

具体的,为避免原液罐6内化工液液位过低而影响注液工作,参照附图3所示,每个原液罐6内均设有一个用于对原液罐6内化工液最低液位检测的液位传感器61。Specifically, in order to prevent the chemical liquid level in the raw liquid tank 6 from being too low and affecting the liquid injection work, as shown in FIG. 3 , each raw liquid tank 6 is provided with a liquid level sensor 61 for detecting the lowest liquid level of the chemical liquid in the raw liquid tank 6 .

其中,混合箱1在长期使用过程中,其内壁及混液组件上会附着化工液,为便于对混合箱1内部的清洁作业,参照附图2所示,混合箱1内设有一喷淋组件,喷淋组件包括注水管3、蓄水管31及喷头32;注水管3一端与外部水源相连,另一端与设置在混合箱1内的蓄水管31相连,蓄水管31呈环形设置且套设在混料杆22外部,蓄水管31外圈及内圈上均圆周设置有多个喷头32以实现对混合箱1内壁及混料杆22的喷淋清洁作业。Among them, during the long-term use of the mixing box 1, chemical liquid will adhere to the inner wall and the mixing component of the mixing box 1. In order to facilitate the cleaning operation inside the mixing box 1, referring to Figure 2, a spray component is provided in the mixing box 1, and the spray component includes a water injection pipe 3, a water storage pipe 31 and a nozzle 32; one end of the water injection pipe 3 is connected to an external water source, and the other end is connected to the water storage pipe 31 arranged in the mixing box 1. The water storage pipe 31 is arranged in an annular shape and is sleeved on the outside of the mixing rod 22. A plurality of nozzles 32 are circumferentially arranged on the outer circle and the inner circle of the water storage pipe 31 to realize the spray cleaning operation of the inner wall of the mixing box 1 and the mixing rod 22.

对于上述方案中,为提高清洁效果,参照附图2所示,混合箱1顶部设置有两个伸缩缸4,两个伸缩缸4的伸缩端均与蓄水管31相连以使得蓄水管31具备上下移动清洁功能。For the above scheme, in order to improve the cleaning effect, referring to FIG. 2 , two telescopic cylinders 4 are arranged on the top of the mixing box 1 , and the telescopic ends of the two telescopic cylinders 4 are connected to the water storage pipe 31 so that the water storage pipe 31 has the function of moving up and down for cleaning.

以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施方式和说明书中的描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入本实用新型要求保护的范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims (8)

1.一种化工液等比混合装置,包括一混合箱(1),混合箱(1)内设有混液组件;混合箱(1)上设有上液口(11)及排液口(12),排液口(12)处安装有排液阀(13);其特征在于:1. A chemical liquid equal ratio mixing device, comprising a mixing box (1), wherein a liquid mixing component is arranged in the mixing box (1); an upper liquid inlet (11) and a liquid discharge outlet (12) are arranged on the mixing box (1), and a liquid discharge valve (13) is installed at the liquid discharge outlet (12); the characteristics are: 还包括一注液组件及多个用于存储不同化工液的原液罐(6),注液组件包括液泵(5)、进液管(51)、三通(52)、导液管(53)、导液阀(54)及出液管(55),液泵(5)连接有一出液管(55)及一进液管(51),出液管(55)与上液口(11)相连,进液管(51)上通过多个三通(52)连通有多根导液管(53),每根导液管(53)上各设有一导液阀(54),且每根导液管(53)均与一原料罐相连以使液泵(5)运作将每个原液罐(6)内的化工液顺序通过导液管(53)泵入混合箱(1)内。The invention also comprises a liquid injection assembly and a plurality of raw liquid tanks (6) for storing different chemical liquids. The liquid injection assembly comprises a liquid pump (5), a liquid inlet pipe (51), a three-way connection (52), a liquid guide pipe (53), a liquid guide valve (54) and a liquid outlet pipe (55). The liquid pump (5) is connected to a liquid outlet pipe (55) and a liquid inlet pipe (51). The liquid outlet pipe (55) is connected to an upper liquid port (11). The liquid inlet pipe (51) is connected to a plurality of liquid guide pipes (53) through a plurality of three-way connections (52). Each liquid guide pipe (53) is provided with a liquid guide valve (54). Each liquid guide pipe (53) is connected to a raw material tank so that the liquid pump (5) operates to sequentially pump the chemical liquid in each raw liquid tank (6) through the liquid guide pipe (53) into the mixing box (1). 2.根据权利要求1所述的一种化工液等比混合装置,其特征在于:2. A chemical liquid equal ratio mixing device according to claim 1, characterized in that: 所述混液组件包括驱动电机(2)、转动辊(21)及混料杆(22);驱动电机(2)设置在混合箱(1)顶部且其连接有转动辊(21),转动辊(21)竖直转动设置在混合箱(1)内部且转动辊(21)上设有若干混料杆(22)。The liquid mixing component comprises a driving motor (2), a rotating roller (21) and a mixing rod (22); the driving motor (2) is arranged on the top of the mixing box (1) and is connected to the rotating roller (21); the rotating roller (21) is arranged inside the mixing box (1) to rotate vertically and a plurality of mixing rods (22) are arranged on the rotating roller (21). 3.根据权利要求1所述的一种化工液等比混合装置,其特征在于:3. A chemical liquid equal ratio mixing device according to claim 1, characterized in that: 所述出液管(55)上安装有止回阀(56)。A check valve (56) is installed on the liquid outlet pipe (55). 4.根据权利要求1所述的一种化工液等比混合装置,其特征在于:4. A chemical liquid equal ratio mixing device according to claim 1, characterized in that: 所述排液口(12)有两个。There are two liquid discharge ports (12). 5.根据权利要求1所述的一种化工液等比混合装置,其特征在于:5. A chemical liquid equal ratio mixing device according to claim 1, characterized in that: 每个所述原液罐(6)内均设有一个用于对原液罐(6)内化工液最低液位检测的液位传感器(61)。Each of the raw liquid tanks (6) is provided with a liquid level sensor (61) for detecting the lowest liquid level of the chemical liquid in the raw liquid tank (6). 6.根据权利要求1所述的一种化工液等比混合装置,其特征在于:6. A chemical liquid equal ratio mixing device according to claim 1, characterized in that: 所述混合箱(1)内设有一喷淋组件。A spray assembly is provided in the mixing box (1). 7.根据权利要求6所述的一种化工液等比混合装置,其特征在于:7. A chemical liquid equal ratio mixing device according to claim 6, characterized in that: 所述喷淋组件包括注水管(3)、蓄水管(31)及喷头(32);注水管(3)一端与外部水源相连,另一端与设置在混合箱(1)内的蓄水管(31)相连,蓄水管(31)呈环形设置且套设在混料杆(22)外部,蓄水管(31)外圈及内圈上均圆周设置有多个喷头(32)。The spray assembly comprises a water injection pipe (3), a water storage pipe (31) and a spray head (32); one end of the water injection pipe (3) is connected to an external water source, and the other end is connected to a water storage pipe (31) arranged in a mixing box (1); the water storage pipe (31) is arranged in an annular shape and sleeved on the outside of a mixing rod (22); and a plurality of spray heads (32) are circumferentially arranged on the outer circle and the inner circle of the water storage pipe (31). 8.根据权利要求7所述的一种化工液等比混合装置,其特征在于:8. A chemical liquid equal ratio mixing device according to claim 7, characterized in that: 所述混合箱(1)顶部设置有两个伸缩缸(4),两个伸缩缸(4)的伸缩端均与蓄水管(31)相连。Two telescopic cylinders (4) are arranged on the top of the mixing box (1), and the telescopic ends of the two telescopic cylinders (4) are connected to the water storage pipe (31).
CN202420031903.5U 2024-01-04 2024-01-04 A chemical liquid iso-ratio mixing device Active CN221951005U (en)

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