CN221947178U - Photovoltaic sheet material loading frock tray - Google Patents

Abstract

The utility model discloses a photovoltaic sheet material feeding tooling pallet, which belongs to the field of solar module production and comprises a pallet body, a base and an adjustable blocking piece, wherein a plurality of sliding grooves which penetrate up and down and extend inwards are formed in four edges of the pallet body; the base is fixedly connected to the bottom of the tray body, and supports the tray body from the bottom; the adjustable blocking piece is movably arranged in the sliding groove at the edge of the tray body, and comprises a sliding guide rail fixedly connected at the bottom of the tray body and extending inwards, a sliding block connected below the sliding guide rail in a sliding manner, and a blocking piece positioned at one end of the sliding block far away from the sliding guide rail, wherein the blocking piece is vertical and higher than the upper surface of the tray body. According to the tooling pallet, the photovoltaic sheets are righted and positioned through the adjustable blocking piece, the photovoltaic sheets are fixed, damage is avoided, meanwhile, the picking and placing precision of a robot is improved, the righting position is adjustable, the production requirements of the photovoltaic sheets with different models and sizes can be rapidly met, and the production efficiency is improved.

Description

Photovoltaic sheet material loading frock tray

Technical Field

The utility model belongs to the field of solar module production, and particularly relates to a photovoltaic sheet material loading tooling tray.

Background

In the manufacturing process of the photovoltaic light component, the feeding procedure is a key link. In the photovoltaic sheet material loading process, the tooling tray is required to bear the sheet material, and the mechanical arm is ensured to accurately absorb and place the sheet material so as to carry out the processing and the production of subsequent procedures. To achieve this, a tooling pallet is required to carry and index the sheets.

However, the prior art generally uses a common tray to carry photovoltaic sheets, with the following drawbacks: firstly, the bearing capacity is insufficient, and the design of a common assembly tray tool is not specially designed for the bearing weight and the process characteristics of the photovoltaic sheet material feeding, so that the bearing capacity is limited, and the assembly tray tool is not suitable for long-term and mass production and use. Secondly, the precision of picking and placing sheets is low: the size and the placement accuracy requirement of the photovoltaic sheets are not considered in the design of the common tray, so that the placement accuracy of the sheets cannot meet the production requirement, and the production efficiency and the product quality are affected.

Therefore, the common tray cannot be used for correcting the photovoltaic sheets, and the defects of bearing capacity and sheet placement accuracy exist, so that a novel photovoltaic sheet feeding tool tray is necessary to be provided for solving the problems.

Disclosure of utility model

In view of the above, the utility model provides a photovoltaic sheet feeding tooling tray, which has the characteristics of stability, stability and accuracy so as to improve the production efficiency and the product quality, and aims at solving the problems that a common tray cannot be used for correcting a photovoltaic sheet in the prior art and has the defects of bearing capacity and sheet feeding accuracy.

In order to achieve the above purpose, the utility model provides a photovoltaic sheet material loading tooling pallet, comprising:

The tray body is of a square flat plate structure and is used for bearing photovoltaic sheets, and a plurality of sliding grooves which penetrate up and down and extend inwards are formed in the four edges of the tray body;

The bases are fixedly connected to the bottom of the tray body and support the tray body from the bottom;

The adjustable blocking pieces are movably arranged in the sliding grooves at the edge of the tray body, and comprise sliding guide rails fixedly connected to the bottom of the tray body and extending inwards, sliding blocks connected to the lower portions of the sliding guide rails in a sliding mode, blocking pieces located at one ends of the sliding blocks away from the sliding guide rails, and the blocking pieces are perpendicular to the tray body and the tops of the blocking pieces are higher than the upper surface of the tray body.

Preferably, the adjustable stops on opposite side edges of the tray body are in one-to-one opposition.

Preferably, the tray body is a rectangular flat plate, a pair of adjustable stoppers are provided on a long side thereof, and two pairs of adjustable stoppers are provided on a short side thereof.

Preferably, a locking mechanism is arranged between the sliding block and the sliding guide rail.

Preferably, a sliding block locking screw for adjusting the locking mechanism is connected to the outer side of the sliding block in a threaded mode.

Preferably, a cross-shaped reinforcing rib is arranged at the center of the bottom of the tray body.

Preferably, the tray body is made of aluminum alloy. The aluminum alloy material of the tooling pallet is light and firm, and can repeatedly bear sheets without deformation, so that the quality and stability in production and processing are ensured.

Preferably, the base is welded with the tray body.

Preferably, the tray body and the base are made of PVC material, and the tray body and the base are integrally formed.

The utility model discloses the following technical effects:

According to the photovoltaic sheet material loading tooling pallet, the photovoltaic sheet material is righted and positioned through the plurality of adjustable blocking pieces, so that the photovoltaic sheet material can be ensured to be fixed, movement or damage in the transportation process is avoided, and meanwhile, the picking and placing precision of a robot is improved; and moreover, the adjustable blocking piece can realize the adjustment of the correcting position so as to quickly adapt to the production requirements of photovoltaic sheets of different models and sizes, and can help technicians to quickly finish a thread cutting task, provide production efficiency and ensure the quality and stability of product processing.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a front view of a photovoltaic sheet feeding tooling pallet according to an embodiment of the present utility model;

fig. 2 is a right side view of a photovoltaic sheet feeding tooling pallet according to an embodiment of the present utility model;

fig. 3 is a top view of a photovoltaic sheet feeding tooling pallet according to an embodiment of the present utility model;

Fig. 4 is a bottom view of a photovoltaic sheet feeding tooling pallet according to an embodiment of the present utility model;

fig. 5 is an isometric view of a photovoltaic sheet feeding tooling pallet according to an embodiment of the present utility model;

Fig. 6 is a schematic diagram of the bottom structure of a photovoltaic sheet feeding tooling tray according to an embodiment of the present utility model;

Fig. 7 is a use state diagram of a photovoltaic sheet feeding tooling tray according to an embodiment of the present utility model;

fig. 8 is an exploded view of the righting mechanism in an embodiment of the present utility model.

Wherein: 5. a tray body; 6. a base; 7. reinforcing ribs; 8. the sliding block locks the screw; 9. a baffle fixing screw; 11. a first chute; 12. a second chute; 13. a chute III; 14. a chute IV; 15 sliding grooves; 16. a chute six; 21. a first blocking sheet; 22. a second blocking sheet; 23. a third blocking sheet; 24. a blocking sheet IV; 25. a fifth blocking sheet; 26. a blocking sheet six; 31. a first sliding block; 32. a second slide block; 33. a third slide block; 34. a sliding block IV; 35. a fifth slide block; 36. a sliding block six; 41. a first sliding guide rail; 42. a sliding guide rail II; 43. a sliding guide rail III; 44. a sliding guide rail IV; 45. a sliding guide rail V; 46. and sliding guide rails six.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the manufacturing process of the photovoltaic light component, the problem that the carrying capacity is insufficient and the mechanical arm is unstable and inaccurate in taking and placing the photovoltaic sheet when the traditional tooling pallet is used for loading the photovoltaic sheet is caused, so that errors are easily generated in the loading process, and the production efficiency and the product quality are affected. Therefore, the utility model aims to solve the problems of bearing and righting in the process of feeding the photovoltaic sheet to a certain extent so as to improve the production efficiency and the product quality.

In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.

Referring to fig. 1 to 8, the embodiment of the utility model provides a photovoltaic sheet material loading tooling pallet, which comprises a pallet body 5, bases 6 and adjustable blocking pieces which are slidably connected to four edges of the pallet body 5, wherein, as shown in fig. 1, the pallet body 5 is of a rectangular flat plate structure and has two long sides and two short sides, the size is slightly larger than light Fu Piancai, a plurality of bases 6 are fixedly connected to the bottom of the pallet body 5 and are used for supporting the pallet body 5, a forklift or an AGV is convenient to carry the tooling pallet, in the embodiment, the bases 6 are provided with 6, 4 of the bases are respectively positioned at four corner positions of the pallet body 5, 2 of the bases are positioned at middle positions of edge sides of the two long sides of the pallet body 5, and 6 bases 6 form 6-point support; four edges of the tray body 5 are provided with sliding grooves which are used for accommodating the adjustable blocking pieces to enter and move at the same, the sliding grooves are arranged along the direction perpendicular to the edge of the tray body 5 and extend towards the middle of the tray body 5, the adjustable blocking pieces are connected to the bottom of the tray body 5 in a sliding mode along the length direction of the sliding grooves, the adjustable blocking pieces comprise blocking pieces arranged in the vertical direction, the blocking pieces are higher than the upper surface of the tray body 5, and when the adjustable blocking pieces slide along the sliding grooves, the purpose of correcting and limiting photovoltaic sheets placed above the tray body 5 can be achieved.

Further optimize above-mentioned scheme, as shown in fig. 8, adjustable blocking piece includes slider, slide rail and blocking piece, and slide rail is followed the extension line direction rigid coupling of spout is in tray body 5 bottom, slider sliding connection is in slide rail bottom, blocking piece passes through blocking piece set screw 9 to be installed the slider is kept away from slide rail's one end, and blocking piece perpendicular to the slider and towards tray body 5's top vertical extension, blocking piece's width is less than the width of spout, works as the slider is followed slide rail is reciprocal when sliding, blocking piece can freely move in the spout.

It can be understood that a locking mechanism is arranged between the sliding block and the sliding guide rail, the sliding block locking screw 8 is arranged outside the sliding block to be adjusted, the sliding block locking screw 8 is screwed, the sliding block and the sliding guide rail are limited, the sliding block cannot continue to slide on the sliding guide rail, after the sliding block locking screw 8 is loosened, the limiting of the sliding block and the sliding guide rail is released, and the sliding block can freely slide along the sliding guide rail to be adjusted to a proper position.

It should also be appreciated that the plurality of blocking pieces form a limit on the edge of the tray body 5, when the photovoltaic sheet is placed above the tray body 5, the blocking pieces can be contracted inwards or expanded outwards by adjusting the position of the sliding block, so that the photovoltaic sheet can be straightened, and the photovoltaic sheet can be stably placed on the tray for transportation, storage and processing. When the photovoltaic sheet is placed on the tooling tray, the fixing of the photovoltaic sheet can be ensured through the adjustable blocking structure on the tooling tray, and the movement or damage in the transportation process is avoided. And because the position of the blocking piece can be adjusted, the size of the photovoltaic sheet carried by the tooling tray can be flexibly adjusted, and when materials are switched, the matching of the tooling tray and the photovoltaic sheets of different types can be rapidly completed.

Further optimizing the above-mentioned solution, as shown in fig. 5 and 6, in some embodiments, the adjustable stoppers are provided with 6 along the tray body 5, wherein 4 adjustable stoppers are provided on two short sides of the tray body 5 in pairs, the remaining 2 adjustable stoppers are provided on two short sides of the tray body 5 in pairs, 2 adjustable stoppers on the same short side are provided at a distance, and the adjustable stoppers on the long side are provided on the middle position of the long side. Specifically, the edges around the tray body 5 are respectively provided with a first chute 11, a second chute 12, a third chute 13, a fourth chute 14, a fifth chute 15 and a sixth chute 16, wherein the first chute 11 and the second chute 12 are positioned on the short side of one side of the tray body 5, the third chute 13 and the fourth chute 14 are positioned on the short side of the other side and are respectively opposite to the first chute 11 and the second chute 12 one by one, and the fifth chute 15 and the sixth chute 16 are arranged in the middle position of the long side; correspondingly, a first sliding guide rail 41, a second sliding guide rail 42, a third sliding guide rail 43, a fourth sliding guide rail 44, a fifth sliding guide rail 45 and a sixth sliding guide rail 46,6 are respectively arranged below the first sliding groove 11, the second sliding groove 12, the third sliding groove 13, the fourth sliding groove 14, the fifth sliding groove 15 and the sixth sliding groove 16, and are respectively fixedly connected to the bottom of the tray body 5 in the extending line direction of the 6 sliding grooves; the 6 sliding guide rails are respectively and slidably connected with a first sliding block 31, a second sliding block 32, a third sliding block 33, a fourth sliding block 34, a fifth sliding block 35 and a sixth sliding block 36, and the outer sides of the 6 sliding blocks are respectively provided with a first blocking plate 21, a second blocking plate 22, a third blocking plate 23, a fourth blocking plate 24, a fifth blocking plate 25 and a sixth blocking plate 26 through blocking plate fixing screws 9, wherein the first blocking plate 21 is opposite to the third blocking plate 23, the second blocking plate 22 is opposite to the fourth blocking plate 24, and the fifth blocking plate 25 is opposite to the sixth blocking plate 26.

It should be understood that in some embodiments, the number of the adjustable blocking members may be 4, 8, etc., and as one preferred mode, the embodiment gives 6 setting modes, and of course, the same is 6 adjustable blocking members, in another embodiment, two sets may be provided on the long side and one set may be provided on the short side, which is not particularly limited in the present utility model.

Further optimizing scheme, as shown in fig. 4 and 6, in some embodiments, the bottom center position of the tray body 5 is provided with a cross-shaped reinforcing rib 7, the reinforcing rib 7 penetrates through the length direction and the width direction of the tray body 5 and is located in the middle of the tray body 5, so that the setting of the adjustable blocking piece is not affected, and a good reinforcing effect can be achieved.

Further optimizing scheme, tray body 5 adopts the aluminum alloy material, base 6 and tray threaded connection.

In some embodiments, the tray body 5 may also be made of other materials, such as PVC.

In some embodiments, the number of the bases 6 may be increased or decreased as required, and the connection manner between the bases 6 and the tray body 5 may be riveting, welding, integrally forming, etc., and when the tray body 5 and the bases 6 are made of PVC, the integrally forming is preferred.

In some embodiments, the adjustable blocking member and the tray body 5 may be connected in other adjustable manners, such as a clamping position with a plurality of preset gear positions, so as to facilitate rapid adjustment.

The utility model has the following application principle and beneficial effects:

The working principle of the photovoltaic sheet material loading tooling tray is that the photovoltaic sheet material can be stably placed on the tray for transportation, storage and processing through the structural design of the photovoltaic sheet material loading tooling tray. When the photovoltaic sheet is placed on the tooling tray, the fixing of the photovoltaic sheet can be ensured through the adjustable blocking structure on the tooling tray, and the photovoltaic sheet is prevented from moving or being damaged in the transportation process; in the working process, the blocking on the tooling tray can help to return the photovoltaic sheet, and the picking and placing precision of the robot is improved.

In the working process, the forklift or AGV can directly clamp the tool tray, so that automatic operation is realized. The aluminum alloy material of the tool tray enables the tool tray to be light and firm, can repeatedly bear sheets without deformation, and ensures the quality and stability in production and processing.

The present utility model is not limited to the conventional technical means known to those skilled in the art.

In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.

The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.

Claims (9)

1. A photovoltaic sheet loading tooling tray, characterized by comprising: A tray body (5), the tray body (5) being a square flat plate structure, used for carrying photovoltaic sheets, and the four edges of the tray body (5) being provided with a plurality of sliding grooves which penetrate up and down and extend inwards; A plurality of bases (6), wherein the bases (6) are fixedly connected to the bottom of the tray body (5) and support the tray body (5) from the bottom; A plurality of adjustable blocking members, wherein the adjustable blocking members move in a slide groove at the edge of the tray body (5), and the adjustable blocking members include a sliding guide rail fixed to the bottom of the tray body (5) and extending inward, a slider slidably connected to the bottom of the sliding guide rail, and a blocking sheet located at an end of the slider away from the sliding guide rail, wherein the blocking sheet is perpendicular to the tray body (5) and the top of the blocking sheet is higher than the upper surface of the tray body (5). 2. The photovoltaic sheet loading tooling pallet according to claim 1 is characterized in that the adjustable blocking members on the opposite side edges of the pallet body (5) are opposite to each other. 3. The photovoltaic sheet loading tooling pallet according to claim 2 is characterized in that the pallet body (5) is a rectangular flat plate, a pair of adjustable blocking members are arranged on its long sides, and two pairs of adjustable blocking members are arranged on its short sides. 4 . The photovoltaic sheet loading tooling tray according to claim 1 , wherein a locking mechanism is provided between the sliding block and the sliding guide rail. 5. The photovoltaic sheet loading tooling tray according to claim 4, characterized in that a slider locking screw (8) for adjusting the locking mechanism is threadedly connected to the outer side of the slider. 6. The photovoltaic sheet loading tooling tray according to claim 1, characterized in that a cross-shaped reinforcing rib (7) is provided at the center of the bottom of the tray body (5). 7. The photovoltaic sheet loading tooling pallet according to claim 1, characterized in that the pallet body (5) is made of aluminum alloy. 8. The photovoltaic sheet loading tooling tray according to claim 7, characterized in that the base (6) is welded to the tray body (5). 9. The photovoltaic sheet loading tooling tray according to claim 1, characterized in that the tray body (5) and the base (6) are both made of PVC material, and the tray body (5) and the base (6) are integrally formed.