CN221943609U - A one-meter pipe structure to prevent condensation corrosion - Google Patents
A one-meter pipe structure to prevent condensation corrosion Download PDFInfo
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- CN221943609U CN221943609U CN202323502559.8U CN202323502559U CN221943609U CN 221943609 U CN221943609 U CN 221943609U CN 202323502559 U CN202323502559 U CN 202323502559U CN 221943609 U CN221943609 U CN 221943609U
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- 238000005260 corrosion Methods 0.000 title claims abstract description 16
- 230000007797 corrosion Effects 0.000 title claims abstract description 15
- 230000005494 condensation Effects 0.000 title claims abstract description 12
- 238000009833 condensation Methods 0.000 title claims abstract description 12
- 239000011521 glass Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 239000000571 coke Substances 0.000 abstract description 6
- 229910052801 chlorine Inorganic materials 0.000 abstract description 3
- 239000000460 chlorine Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 2
- 230000007903 penetration ability Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Rigid Pipes And Flexible Pipes (AREA)
Abstract
一种防冷凝腐蚀一米管结构,具体涉及一种应用于高氯工况下的立式焦炉高气一米管防冷凝腐蚀结构。所述管体包括直管、波纹节,直管与波纹节交替间隔设置,所述波纹节内壁设置有导流环,通过将一米管设置为波纹管与直管结合的结构,并在波纹节内壁设置导流环,有效解决了冷凝水在波纹节残留并腐蚀波纹管的问题,极大的延长了一米管的使用寿命。
A one-meter pipe structure for preventing condensation corrosion, specifically a one-meter pipe structure for preventing condensation corrosion of a vertical coke oven high-gas pipe applied to high-chlorine working conditions. The pipe body comprises a straight pipe and a corrugated section, the straight pipe and the corrugated section are arranged alternately, and a guide ring is arranged on the inner wall of the corrugated section. By setting the one-meter pipe as a structure combining a corrugated pipe and a straight pipe, and arranging a guide ring on the inner wall of the corrugated section, the problem of condensed water remaining in the corrugated section and corroding the corrugated pipe is effectively solved, and the service life of the one-meter pipe is greatly extended.
Description
技术领域Technical Field
本实用新型涉及一种防冷凝腐蚀一米管结构,具体涉及一种应用于高氯工况下的立式焦炉高气一米管防冷凝腐蚀结构。The utility model relates to a one-meter pipe structure for preventing condensation corrosion, in particular to a one-meter pipe structure for preventing condensation corrosion of a vertical coke oven high-gas pipe applied in high-chlorine working conditions.
背景技术Background Art
立式焦炉系统废气交换开闭器安装在焦炉小烟道端口处,是由小烟道连接管、杠杆机构、空气门、废气砣、煤气砣、箱体及高炉煤气连接管组成,用于控制焦炉加热用煤气和空气、调节蓄热室顶部吸力。废弃交换开闭器与混合煤气调节旋塞之间通过一米管连接,通常采用金属波纹管补偿器,因其为全波纹型波纹管,使用过程中在波纹节处容易堆积高炉煤气冷凝水,该冷凝水中含有大量的氯离子,氯离子属于活泼离子,穿透能力强,能够被金属表面较强吸附,导致一米管被腐蚀。一米管被腐蚀后会造成煤气泄露,存在极大的安全隐患。为了解决在生产过程中煤气冷凝水堆积造成一米管腐蚀的问题,因而提出了一种应用于高氯工况下立式焦炉高气一米管防冷凝腐蚀结构。The exhaust gas exchange switch of the vertical coke oven system is installed at the port of the small flue of the coke oven. It is composed of a small flue connecting pipe, a lever mechanism, an air door, an exhaust gas weight, a gas weight, a box and a blast furnace gas connecting pipe. It is used to control the gas and air used for heating the coke oven and adjust the suction at the top of the heat storage chamber. The exhaust gas exchange switch is connected to the mixed gas regulating cock through a one-meter pipe. A metal bellows compensator is usually used. Because it is a fully corrugated bellows, blast furnace gas condensate is easily accumulated at the corrugated joint during use. The condensate contains a large amount of chloride ions. Chloride ions are active ions with strong penetration ability. They can be strongly adsorbed by the metal surface, causing the one-meter pipe to be corroded. When the one-meter pipe is corroded, it will cause gas leakage, which poses a great safety hazard. In order to solve the problem of one-meter pipe corrosion caused by the accumulation of gas condensate during the production process, a condensation corrosion prevention structure of a one-meter pipe for high-gas vertical coke oven under high-chlorine conditions is proposed.
实用新型内容Utility Model Content
本实用新型的目的在于针对现有技术中的缺陷或者不足,提供一种防冷凝腐蚀一米管结构,通过将一米管设置为波纹管与直管结合的结构,并在波纹节内壁设置导流环,有效解决了冷凝水在波纹节残留并腐蚀波纹管的问题,极大的延长了一米管的使用寿命。The purpose of the utility model is to provide a one-meter pipe structure that is resistant to condensation and corrosion in response to the defects or shortcomings in the prior art. By configuring the one-meter pipe as a structure combining a corrugated pipe and a straight pipe, and arranging a guide ring on the inner wall of the corrugated section, the problem of condensed water remaining in the corrugated section and corroding the bellows is effectively solved, thereby greatly extending the service life of the one-meter pipe.
为实现上述目的,本实用新型采用以下技术方案是:它包含管体1,所述管体1包括直管1-1、波纹节1-2,直管1-1与波纹节1-2交替间隔设置,所述波纹节1-2内壁设置有导流环2。To achieve the above purpose, the utility model adopts the following technical solution: it includes a pipe body 1, the pipe body 1 includes a straight pipe 1-1 and a corrugated section 1-2, the straight pipe 1-1 and the corrugated section 1-2 are arranged alternately, and a guide ring 2 is arranged on the inner wall of the corrugated section 1-2.
进一步的,所述的导流环2包括固定端2-1、导流端2-2,导流端2-2位于固定端2-1下方,且导流端2-2外径小于固定端2-1外径。Furthermore, the guide ring 2 includes a fixed end 2-1 and a guide end 2-2. The guide end 2-2 is located below the fixed end 2-1, and the outer diameter of the guide end 2-2 is smaller than the outer diameter of the fixed end 2-1.
进一步的,所述的固定端2-1为上大下小结构,顶部开口处与波纹管1-2上端相连接。Furthermore, the fixed end 2-1 is a structure that is larger at the top and smaller at the bottom, and the top opening is connected to the upper end of the bellows 1-2.
进一步的,所述的导流环2内壁涂覆有玻璃鳞片层2-3。Furthermore, the inner wall of the guide ring 2 is coated with a glass flake layer 2-3.
进一步的,所述的管体1两端设置有连接法兰3。Furthermore, connecting flanges 3 are provided at both ends of the pipe body 1 .
采用上述技术方案后,本实用新型有益效果为:通过将一米管设置为波纹管与直管结合的结构,并在波纹节内壁设置导流环,有效解决了冷凝水在波纹节残留并腐蚀波纹管的问题,极大的延长了一米管的使用寿命。After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by setting the one-meter pipe as a structure combining a corrugated pipe and a straight pipe, and arranging a guide ring on the inner wall of the corrugated section, the problem of condensed water remaining in the corrugated section and corroding the bellows is effectively solved, and the service life of the one-meter pipe is greatly extended.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1是本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2是本实用新型的内部结构示意图;FIG2 is a schematic diagram of the internal structure of the utility model;
图3是本实用新型中导流环2的外部结构示意图;FIG3 is a schematic diagram of the external structure of the guide ring 2 in the utility model;
图4是本实用新型中导流环2的内部结构示意图;FIG4 is a schematic diagram of the internal structure of the guide ring 2 in the utility model;
图5是图4中A处放大结构示意图。FIG. 5 is a schematic diagram of the enlarged structure of point A in FIG. 4 .
附图标记说明:管体1、导流环2、连接法兰3、直管1-1、波纹节1-2、固定端2-1、导流端2-2、玻璃鳞片层2-3。Explanation of the reference numerals: pipe body 1, guide ring 2, connecting flange 3, straight pipe 1-1, corrugated section 1-2, fixed end 2-1, guide end 2-2, glass flake layer 2-3.
具体实施方式DETAILED DESCRIPTION
参看图1-5所示,本具体实施方式采用的技术方案是:它包含管体1,所述管体1包括直管1-1、波纹节1-2,直管1-1与波纹节1-2交替间隔设置,所述波纹节1-2内壁设置有导流环2,传统的一米管结构通常为全波型波纹管,废弃交换开闭器与混合煤气调节旋塞之间通过一米管连接,因其为全波纹型波纹管,使用过程中在波纹节处容易堆积高炉煤气冷凝水,该冷凝水中含有大量的氯离子,氯离子属于活泼离子,穿透能力强,能够被金属表面较强吸附,导致一米管被腐蚀,造成安全隐患,因而在本实施例中将一米管设置为直管与波纹节交替的结构,连接端为直管,两段直接间为波纹节,且采用254SMo纯奥氏体不锈钢,其余金属部分采用304不锈钢,波纹节处可以弯折转动,不影响一米管的使用,同时在波纹节处内壁设置了导流环,当冷凝水进入时先从直管流下,后直接进入导流环,不再经过波纹节,因而不会在波纹节处堆积对管体造成腐蚀,从而延长了一米管的使用寿命。Referring to Figures 1-5, the technical solution adopted in this specific embodiment is: it includes a pipe body 1, the pipe body 1 includes a straight pipe 1-1 and a corrugated section 1-2, the straight pipe 1-1 and the corrugated section 1-2 are arranged alternately, and the inner wall of the corrugated section 1-2 is provided with a guide ring 2. The traditional one-meter pipe structure is usually a full-wave bellows. The waste exchange switch and the mixed gas regulating cock are connected by a one-meter pipe. Because it is a full-wave bellows, blast furnace gas condensate is easily accumulated at the corrugated section during use. The condensate contains a large amount of chloride ions. Chloride ions are active ions with strong penetration ability and can be penetrated by metal. The strong adsorption on the surface of the metal causes the one-meter pipe to be corroded, causing a safety hazard. Therefore, in this embodiment, the one-meter pipe is set to a structure of alternating straight pipes and corrugated sections, the connecting end is a straight pipe, and the two sections are directly connected to a corrugated section. 254SMo pure austenitic stainless steel is used, and the remaining metal parts are made of 304 stainless steel. The corrugated section can be bent and rotated without affecting the use of the one-meter pipe. At the same time, a guide ring is set on the inner wall of the corrugated section. When condensed water enters, it first flows down the straight pipe and then directly enters the guide ring without passing through the corrugated section. Therefore, it will not accumulate at the corrugated section to cause corrosion to the pipe body, thereby extending the service life of the one-meter pipe.
更为具体说明的是,所述的导流环2包括固定端2-1、导流端2-2,导流端2-2位于固定端2-1下方,且导流端2-2外径小于固定端2-1外径,所述的固定端2-1为上大下小结构,顶部开口处与波纹管1-2上端相连接,为避免对波纹节的活动造成影响,将导流环设置为上大下小结构,上端为固定端,对应波纹节安装,且需安装于波纹节弧形上方的直管处,导流端对应波纹节处,冷凝水从固定端开口流入,沿倾斜面再从导流端流出,冷凝水不再从波纹节处经过,从而避免了具有腐蚀性的冷凝水在波纹节处堆积,有效延长了一米管的使用寿命。To be more specific, the guide ring 2 includes a fixed end 2-1 and a guide end 2-2. The guide end 2-2 is located below the fixed end 2-1, and the outer diameter of the guide end 2-2 is smaller than the outer diameter of the fixed end 2-1. The fixed end 2-1 is a structure with a larger top and a smaller bottom. The top opening is connected to the upper end of the bellows 1-2. In order to avoid affecting the activity of the bellows section, the guide ring is set to a structure with a larger top and a smaller bottom. The upper end is a fixed end, which is installed corresponding to the bellows section and needs to be installed at the straight pipe above the arc of the bellows section. The guide end corresponds to the bellows section. Condensate flows in from the opening of the fixed end and flows out from the guide end along the inclined surface. The condensate no longer passes through the bellows section, thereby avoiding the accumulation of corrosive condensate at the bellows section, effectively extending the service life of one meter of pipe.
更为具体说明的是,所述的导流环2内壁涂覆有玻璃鳞片层2-3,由于导流环直接与冷凝水接触,对冷凝水进行导流,因而在其内壁涂覆了玻璃鳞片层作为防腐层,使得导流环能够在多种恶劣工况下进行作用。To be more specific, the inner wall of the guide ring 2 is coated with a glass flake layer 2-3. Since the guide ring is in direct contact with the condensed water and guides the condensed water, the glass flake layer is coated on its inner wall as an anti-corrosion layer, so that the guide ring can function under a variety of harsh working conditions.
更为具体说明的是,所述的管体1两端设置有连接法兰3。More specifically, connecting flanges 3 are provided at both ends of the pipe body 1 .
本实用新型的工作原理:采用直管1-1与波纹节1-2交替间隔设置的方式取代传统全波型波纹管结构,并在波纹节1-2处设置了导流环2,即确保在波纹节1-2处能灵活转动,高炉产生的冷凝水又不会在波纹节1-2处堆积,而是从导流环2内壁流走,部分再沿直管1-1流走,由于直管1-1与波纹节1-2交替设置,冷凝水从直管1-1流下后直接进入导流环2,最后排走,因而有效减少了腐蚀性冷凝水的堆积,且在导流环2内壁涂覆了玻璃鳞片层2-3进行防腐,进一步提升了整体的防腐性能,延长了使用寿命。The working principle of the utility model is as follows: the traditional full-wave bellows structure is replaced by an alternating arrangement of straight pipes 1-1 and corrugated sections 1-2, and a guide ring 2 is arranged at the corrugated section 1-2, which ensures that the corrugated section 1-2 can rotate flexibly, and the condensed water generated by the blast furnace will not accumulate at the corrugated section 1-2, but will flow away from the inner wall of the guide ring 2, and part of it will flow away along the straight pipe 1-1. Since the straight pipe 1-1 and the corrugated section 1-2 are alternately arranged, the condensed water flows down the straight pipe 1-1 and directly enters the guide ring 2, and is finally discharged, thereby effectively reducing the accumulation of corrosive condensed water, and a glass flake layer 2-3 is coated on the inner wall of the guide ring 2 for corrosion protection, which further improves the overall corrosion resistance and extends the service life.
以上所述,仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其它修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。The above description is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims (5)
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| CN202323502559.8U CN221943609U (en) | 2023-12-21 | 2023-12-21 | A one-meter pipe structure to prevent condensation corrosion |
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| CN202323502559.8U CN221943609U (en) | 2023-12-21 | 2023-12-21 | A one-meter pipe structure to prevent condensation corrosion |
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