CN221942927U - Super-bolt structure for installation of power generator matched with aviation remodel combustion engine - Google Patents
Super-bolt structure for installation of power generator matched with aviation remodel combustion engine Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及航改型燃气轮机发电机领域,具体地,涉及一种航改型燃机配套发电机安装用的超级螺栓结构。The utility model relates to the field of aero-derivative gas turbine generators, and in particular to a super bolt structure for installing a generator matched with an aero-derivative gas turbine.
背景技术Background Art
航改型燃气轮机发电机组由航改型燃气轮机和发电机组成,在产品组装和测试阶段都需要将发电机安装在安装基座上,在发电机基座上设置八处连接点位,通常的连接方式是采用常规螺栓组件,包括有两个螺母、一个螺栓、两个平垫和弹垫,为保证连接的可靠性,需要使用与螺母相匹配的较大扳手拧紧,但是受限于现有发电机的紧凑结构,无法满足扳手的操作空间,即无法完成发电机的安装工作,此时,为完成连接,需要增大发电机的设计空间,不仅增加发电机的尺寸和重量等,提高产品设计成本、生产成本和安装成本。The aeroderivative gas turbine generator set consists of an aeroderivative gas turbine and a generator. During the product assembly and testing stages, the generator needs to be installed on a mounting base. Eight connection points are set on the generator base. The usual connection method is to use a conventional bolt assembly, including two nuts, a bolt, two flat washers and a spring washer. To ensure the reliability of the connection, it is necessary to use a larger wrench matching the nut to tighten it. However, due to the compact structure of the existing generator, the operating space of the wrench cannot be met, that is, the installation of the generator cannot be completed. At this time, in order to complete the connection, it is necessary to increase the design space of the generator, which not only increases the size and weight of the generator, but also increases the product design cost, production cost and installation cost.
可见,现有技术无法满足航改型燃机配套发电机的安装需求。因此,需要提供一种航改型燃机配套发电机安装用的超级螺栓结构,降低安装空间要求。It can be seen that the existing technology cannot meet the installation requirements of the generator supporting the aeroderivative gas turbine. Therefore, it is necessary to provide a super bolt structure for installing the generator supporting the aeroderivative gas turbine to reduce the installation space requirements.
实用新型内容Utility Model Content
针对现有技术中的缺陷,本实用新型的目的是提供一种航改型燃机配套发电机安装用的超级螺栓结构。In view of the defects in the prior art, the purpose of the utility model is to provide a super bolt structure for installing a generator supporting an aero-derivative gas turbine.
根据本实用新型提供的一种航改型燃机配套发电机安装用的超级螺栓结构,包括:大螺母、长螺栓、张紧块、安装基座和发电机基座,所述发电机基座设置在所述安装基座的上方,且二者上对应开设有安装孔,所述长螺栓穿过两个所述安装孔,且两端均延伸至所述安装孔的外侧,所述大螺母与所述长螺栓的上端螺纹连接,所述张紧块与所述长螺栓的下端螺纹连接,且所述张紧块与所述安装基座之间存在间隙,所述张紧块上设置有多个小螺栓,所述小螺栓的上端与所述安装基座抵紧配合。According to the utility model, a super bolt structure for installing an aero-derivative gas turbine supporting generator comprises: a large nut, a long bolt, a tensioning block, a mounting base and a generator base, wherein the generator base is arranged above the mounting base, and mounting holes are correspondingly opened on the two, the long bolt passes through the two mounting holes, and both ends extend to the outside of the mounting holes, the large nut is threadedly connected to the upper end of the long bolt, the tensioning block is threadedly connected to the lower end of the long bolt, and there is a gap between the tensioning block and the mounting base, and a plurality of small bolts are arranged on the tensioning block, and the upper ends of the small bolts are tightly fitted with the mounting base.
优选地,所述长螺栓延伸至外侧的长度为所述长螺栓的螺距的1.5倍。Preferably, the length of the long bolt extending to the outside is 1.5 times the thread pitch of the long bolt.
优选地,所述大螺母与所述发电机基座之间设置有上衬垫,所述上衬垫套设在所述长螺栓上,且与所述发电机基座的上表面、所述大螺母的下表面均贴合。Preferably, an upper gasket is provided between the large nut and the generator base, the upper gasket is sleeved on the long bolt, and fits with the upper surface of the generator base and the lower surface of the large nut.
优选地,所述张紧块与所述安装基座之间设置有下衬垫,所述下衬垫套设在所述长螺栓上,且与所述安装基座的下表面贴合,与所述张紧块的上表面之间存在间隙。Preferably, a lower gasket is provided between the tension block and the mounting base, the lower gasket is sleeved on the long bolt and fits with the lower surface of the mounting base, and there is a gap between the lower gasket and the upper surface of the tension block.
优选地,所述张紧块与所述下衬垫的下表面之间的间隙为所述长螺栓的螺距的0.5倍。Preferably, the gap between the tension block and the lower surface of the lower gasket is 0.5 times the pitch of the long bolt.
优选地,所述张紧块与所述下衬垫的下表面之间的间隙不小于2至3mm。Preferably, the gap between the tension block and the lower surface of the lower pad is not less than 2 to 3 mm.
优选地,所述小螺栓的外径小于所述长螺栓的外径。Preferably, the outer diameter of the small bolt is smaller than the outer diameter of the long bolt.
优选地,多个所述小螺栓均匀设置在所述长螺栓的周侧。Preferably, a plurality of the small bolts are evenly arranged around the long bolt.
优选地,所述张紧块上设置有四个所述小螺栓。Preferably, four small bolts are provided on the tensioning block.
优选地,所述长螺栓自所述安装基座的下方向上穿过所述发电机基座。Preferably, the long bolt passes through the generator base from the bottom of the mounting base upward.
与现有技术相比,本实用新型具有如下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过小扳手依次拧紧小螺栓,使小螺栓的上端面顶紧下衬垫的下表面,使下衬垫与张紧块之间间隙趋于增大,由于下衬垫的安装位置始终不变,因此张紧块向下移动,进而带动长螺栓向下移动,最终实现了发电机基座与安装基座的连接;结构简单,连接可靠,操作方方便,拧紧时只需要使用与小螺栓匹配的小扳手,大大降低了操作空间要求,拧紧力小很多,更加省力;相应地发电机的设计尺寸和重量可以更小,降低了产品成本,具有较佳的经济效益。The utility model discloses to tighten the small bolts in sequence by a small wrench, so that the upper end surface of the small bolt presses against the lower surface of the lower gasket, so that the gap between the lower gasket and the tension block tends to increase; because the installation position of the lower gasket remains unchanged, the tension block moves downward, thereby driving the long bolt to move downward, and finally realizes the connection between the generator base and the mounting base; the utility model has the advantages of simple structure, reliable connection and convenient operation; when tightening, only a small wrench matching the small bolt is needed, which greatly reduces the operating space requirement, and the tightening force is much smaller, which is more labor-saving; correspondingly, the design size and weight of the generator can be smaller, which reduces the product cost and has better economic benefits.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型主要体现航改型燃机配套发电机安装用的超级螺栓结构的示意图;FIG1 is a schematic diagram of a super bolt structure for installing a generator supporting an aeroderivative gas turbine according to the present invention;
图2为本实用新型主要体现航改型燃机配套发电机安装用的超级螺栓结构的原理示意图。FIG2 is a schematic diagram showing the principle of a super bolt structure for installing a generator supporting an aero-derivative gas turbine according to the present invention.
附图标记:Reference numerals:
大螺母1 上衬垫2 长螺栓3Large nut 1 Upper washer 2 Long bolt 3
初始长螺栓31 下衬垫4 张紧块5Initial length bolt 31 Lower gasket 4 Tension block 5
小螺栓6 安装基座7 发电机基座8Small bolt 6 Mounting base 7 Generator base 8
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对本实用新型进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本实用新型,但不以任何形式限制本实用新型。应当指出的是,对本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变化和改进。这些都属于本实用新型的保护范围。The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.
如图1和2所示,根据本实用新型提供的一种航改型燃机配套发电机安装用的超级螺栓结构,包括:大螺母1、长螺栓3、张紧块5、安装基座7和发电机基座8,发电机基座8设置在安装基座7的上方,且二者上对应开设有安装孔,长螺栓3穿过两个安装孔,且两端均延伸至安装孔的外侧,大螺母1与长螺栓3的上端螺纹连接,张紧块5与长螺栓3的下端螺纹连接,且张紧块5与安装基座7之间存在间隙,张紧块5上设置有多个小螺栓6,小螺栓6的上端与安装基座7抵紧配合。As shown in Figures 1 and 2, a super bolt structure for installing an aero-derivative gas turbine-mounted generator provided by the utility model includes: a large nut 1, a long bolt 3, a tensioning block 5, a mounting base 7 and a generator base 8. The generator base 8 is arranged above the mounting base 7, and mounting holes are correspondingly opened on the two. The long bolt 3 passes through the two mounting holes, and both ends extend to the outside of the mounting holes. The large nut 1 is threadedly connected to the upper end of the long bolt 3, the tensioning block 5 is threadedly connected to the lower end of the long bolt 3, and there is a gap between the tensioning block 5 and the mounting base 7. A plurality of small bolts 6 are arranged on the tensioning block 5, and the upper ends of the small bolts 6 are tightly fitted with the mounting base 7.
长螺栓3自安装基座7的下方向上穿过发电机基座8,和从发电机上方向下穿过相比较,降低了安装空间要求。长螺栓3延伸至外侧的长度为长螺栓3的螺距的1.5倍。The long bolt 3 passes through the generator base 8 upward from the bottom of the mounting base 7, which reduces the installation space requirement compared to passing through from the top of the generator downward. The length of the long bolt 3 extending to the outside is 1.5 times the pitch of the long bolt 3.
大螺母1与发电机基座8之间设置有上衬垫2,上衬垫2套设在长螺栓3上,且与发电机基座8的上表面、大螺母1的下表面均贴合。An upper gasket 2 is provided between the large nut 1 and the generator base 8 . The upper gasket 2 is sleeved on the long bolt 3 and fits with the upper surface of the generator base 8 and the lower surface of the large nut 1 .
张紧块5与安装基座7之间设置有下衬垫4,下衬垫4套设在长螺栓3上,且与安装基座7的下表面贴合,与张紧块5的上表面之间存在间隙。A lower gasket 4 is provided between the tension block 5 and the mounting base 7 . The lower gasket 4 is sleeved on the long bolt 3 and fits with the lower surface of the mounting base 7 , with a gap between the lower gasket 4 and the upper surface of the tension block 5 .
张紧块5与下衬垫4的下表面之间的间隙为长螺栓3的螺距的0.5倍,最小取2至3mm。The gap between the tension block 5 and the lower surface of the lower gasket 4 is 0.5 times the pitch of the long bolt 3, and the minimum is 2 to 3 mm.
小螺栓6的外径小于长螺栓3的外径。多个小螺栓6均匀设置在长螺栓3的周侧。优选地,张紧块5上设置有四个小螺栓6。小螺栓6比大螺母1的公称直径小得多,相应所需的拧紧扳手也要小得多,节省了所需的操作空间。小螺栓6的拧紧力矩要小得多,更加省力.The outer diameter of the small bolt 6 is smaller than the outer diameter of the long bolt 3. Multiple small bolts 6 are evenly arranged on the circumference of the long bolt 3. Preferably, four small bolts 6 are arranged on the tension block 5. The small bolt 6 is much smaller than the nominal diameter of the large nut 1, and the corresponding tightening wrench required is also much smaller, which saves the required operating space. The tightening torque of the small bolt 6 is much smaller, which is more labor-saving.
安装过程中,使用小扳手依次拧紧小螺栓6,会使小螺栓6的上端面顶紧下衬垫4的下表面,使间隙趋于增大,由于下衬垫4的安装位置始终不变,因此张紧块5向下移动,进而带动长螺栓3向下移动,最终实现了长螺栓3与大螺母1的紧固连接,即完成了发电机基座8与安装基座7的连接。During the installation process, a small wrench is used to tighten the small bolts 6 in sequence, which will cause the upper end surface of the small bolts 6 to press against the lower surface of the lower gasket 4, causing the gap to tend to increase. Since the installation position of the lower gasket 4 remains unchanged, the tensioning block 5 moves downward, thereby driving the long bolt 3 to move downward, and finally achieving a fastened connection between the long bolt 3 and the large nut 1, thereby completing the connection between the generator base 8 and the mounting base 7.
若采用常规螺栓连接结构,需在长螺栓3的两端均配置大螺母1,拧紧时则需要使用与大螺母1匹配的较大扳手,要求相应地操作空间大,拧紧力大。而采用本申请的技术方案,拧紧时只需要使用与小螺栓6匹配的小扳手,大大降低了操作空间要求,拧紧力小很多,更加省力;相应地发电机的设计尺寸和重量可以更小,降低了产品成本,具有较佳的经济效益。If a conventional bolt connection structure is used, large nuts 1 need to be configured at both ends of the long bolt 3. When tightening, a larger wrench matching the large nut 1 is required, which requires a correspondingly large operating space and a large tightening force. However, when adopting the technical solution of the present application, only a small wrench matching the small bolt 6 is needed for tightening, which greatly reduces the operating space requirements, the tightening force is much smaller, and it is more labor-saving; accordingly, the design size and weight of the generator can be smaller, reducing the product cost and having better economic benefits.
本申请的超级螺栓结构的装配步骤如下:The assembly steps of the super bolt structure of this application are as follows:
S1:将发电机基座8放置在安装基座7的上表面,二者的安装孔孔位对齐;S1: placing the generator base 8 on the upper surface of the mounting base 7, and aligning the mounting holes of the two;
S2:将初始长螺栓31从安装基座7的下方穿过孔位至发电机基座8的上方穿出,穿出长度约1.5倍的长螺栓3的螺距;S2: Insert the initial long bolt 31 from the bottom of the mounting base 7 through the hole to the top of the generator base 8, with the length of about 1.5 times the pitch of the long bolt 3;
S3:将上衬垫2穿过长螺栓3落在发电机基座8孔位正上方;S3: Place the upper gasket 2 through the long bolt 3 and place it just above the hole on the generator base 8;
S4:将大螺母1与长螺栓3螺纹连接并拧紧贴合至上衬垫2的上表面;S4: Thread the large nut 1 and the long bolt 3 together and tighten them to fit onto the upper surface of the upper gasket 2;
S5:将下衬垫4从下方穿过长螺栓3并贴合至安装基座7孔位正下方;S5: Pass the lower gasket 4 through the long bolt 3 from below and fit it to the bottom of the hole of the mounting base 7;
S6:将预装了4个小螺栓6的张紧块5与长螺栓3螺纹连接,并拧至与下衬垫4的下表面保持一定的间隙;S6: The tension block 5 pre-installed with four small bolts 6 is threadedly connected to the long bolt 3 and screwed until a certain gap is maintained with the lower surface of the lower gasket 4;
S7:使用小扳手依次拧紧小螺栓6即可完成发电机基座8与安装基座7的连接,拧紧过程中需保持S6的间隙存在。S7: Use a small wrench to tighten the small bolts 6 in sequence to complete the connection between the generator base 8 and the mounting base 7. During the tightening process, the gap S6 must be maintained.
本申请结构简单,连接可靠,操作方方便。将拧紧大螺母1所需的操作空间转化为拧紧小螺栓6所需的操作空间,大大降低了安装空间要求,而且拧紧力矩要小很多,更加省力。相应地,缩小了发电机的设计尺寸和重量等,降低了产品设计成本、生产成本和安装成本,具有较好的经济效益。本申请可应用至所有操作空间有限的结构件连接位置,技术推广性强。The present application has a simple structure, reliable connection, and convenient operation. The operating space required to tighten the large nut 1 is converted into the operating space required to tighten the small bolt 6, which greatly reduces the installation space requirement, and the tightening torque is much smaller, which is more labor-saving. Accordingly, the design size and weight of the generator are reduced, and the product design cost, production cost and installation cost are reduced, which has good economic benefits. The present application can be applied to all structural connection positions with limited operating space, and the technology is highly popularizable.
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
以上对本实用新型的具体实施例进行了描述。需要理解的是,本实用新型并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本实用新型的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.
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