CN221940842U - A ribbon storage device for a dyeing machine - Google Patents

Abstract

The utility model relates to the technical field of ribbon storage of a dyeing machine, and specifically to a ribbon storage device of a dyeing machine, comprising a first base and a ribbon storage box, the ribbon storage box is arranged in the first base, a plurality of ribbon storage bins are arranged in the ribbon storage box, and also comprises a transfer roller and a belt pressing assembly, the transfer roller is arranged on the first base and above the ribbon storage box, the belt pressing assembly is arranged on one side of the transfer roller, and the belt pressing assembly comprises a movably arranged pressure roller, which can be pressed on the upper end of the transfer roller. By arranging a pressure roller movably arranged on the upper end of the transfer roller, the ribbon is pressed on the transfer roller by the pressure roller, and the friction force on the transfer roller drives the ribbon to move, so that the ribbon is brought into the ribbon storage bin, and the ribbon is sorted and classified into the ribbon storage bin, which is convenient for subsequent dyeing.

Description

A ribbon storage device for a dyeing machine

Technical Field

The utility model relates to the technical field of webbing storage of dyeing machines, in particular to a webbing storage device of a dyeing machine.

Background Art

Traditional storage devices for elastic webbing production are mostly barrel-shaped or box-shaped. Various identical or different webbings are mixed together in the storage device and pulled out manually when needed. This mode is prone to problems in actual production, such as entanglement or knotting, which causes the subsequent machines to fail to operate normally, resulting in downtime losses and seriously affecting production efficiency. In addition, manual sorting and pulling out not only requires special personnel to handle, but also has high labor intensity and high production costs.

Therefore, a device is needed to take the ribbon out of the storage box and straighten the ribbon, so as to facilitate the subsequent ribbon dyeing.

Utility Model Content

In view of the above problems, a ribbon storage device for a dyeing machine is provided. By setting a pressure roller arranged at the upper end of a transfer roller, the ribbon is pressed on the transfer roller by the pressure roller. The friction force on the transfer roller drives the ribbon to move, and the ribbon is thereby brought into a ribbon storage bin. The ribbon is sorted and classified into the ribbon storage bin to facilitate subsequent dyeing.

In order to solve the problems of the prior art, the utility model provides a webbing storage device for a dyeing machine, comprising a first base and a webbing storage box, wherein the webbing storage box is arranged in the first base, a plurality of webbing storage bins are arranged in the webbing storage box, and further comprising a transfer roller and a belt pressing assembly, wherein the transfer roller is arranged on the first base and above the belt storage box, the belt pressing assembly is arranged on one side of the transfer roller, and the belt pressing assembly comprises a movably arranged pressing roller, which can press on the upper end of the transfer roller.

Preferably, a fixing rod is also provided on the first base, and the fixing rod is arranged on one side of the transfer roller. The belt pressing assembly also includes a rotating plate, and the rotating plates are arranged in pairs and rotatably on the fixing rod, and the pressing roller is rotatably arranged between the two rotating plates.

Preferably, a transmission rod is further arranged between the rotating plates, the lower end of the transmission rod is rotatably connected to a linear driver, and one end of the linear driver away from the transmission rod is rotatably arranged on the first base.

Preferably, a guide ring is further provided on the rotating plate, and the guide ring is arranged above the pressure roller, and the middle through hole of the guide ring is arranged toward the pressure roller.

Preferably, a blocking rod is further arranged above the fixing rod, and the blocking rod can abut against the guide ring.

Preferably, a belt throwing wheel is also provided at the feeding end of the first base, and the belt throwing wheel is used to comb the belt to reduce folding and twisting of the belt.

Compared with the prior art, the utility model has the following beneficial effects:

1. By setting up a belt pressing assembly, the pressing roller is movable and arranged at the upper end of the transfer roller. In this way, after the webbing is placed between the pressing roller and the transfer roller, when the transfer roller rotates, the webbing is pressed on the transfer roller by the pressing roller, and the friction force on the transfer roller drives the webbing to move, so that the webbing is brought into the belt storage bin, and the webbing is sorted and classified into the belt storage bin, which is convenient for subsequent dyeing.

2. By setting the guide ring, the guide ring can limit the webbing, and the webbing will not move randomly on the pressure roller and get stuck at the rotating part of the pressure roller, so that the webbing can be combed better.

Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an overall front view of a webbing tension synchronous adjustment system.

FIG. 2 is a schematic diagram of the three-dimensional structure of a first tension detection component of a webbing tension synchronous adjustment system.

FIG. 3 is a second schematic diagram of the three-dimensional structure of a first tension detection component of a webbing tension synchronous adjustment system.

FIG. 4 is a partial enlarged view of point A in FIG. 2 .

FIG. 5 is a schematic diagram of the three-dimensional structure of a webbing storage device of a webbing tension synchronous adjustment system.

FIG. 6 is a partial enlarged view of point B in FIG. 5 .

FIG. 7 is a second schematic diagram of the three-dimensional structure of a webbing storage device of a webbing tension synchronous adjustment system.

FIG. 8 is a partial enlarged view of point C in FIG. 7 .

FIG. 9 is a schematic diagram of the three-dimensional structure of a webbing tension balance adjustment device of a webbing tension synchronous adjustment system.

FIG. 10 is a partial enlarged view of point D in FIG. 9 .

FIG. 11 is a second schematic diagram of the three-dimensional structure of a webbing tension balance adjustment device of a webbing tension synchronous adjustment system.

FIG. 12 is a schematic diagram of the three-dimensional structure of a webbing tension balance adjustment device and a color fixing device of a webbing tension synchronous adjustment system.

FIG. 13 is a fragmentary view of a color fixing device and an automatic water washing device of a webbing tension synchronous adjustment system.

FIG. 14 is a schematic diagram of the three-dimensional structure of a partially automatic water washing device and a shaping device of a webbing tension synchronous adjustment system.

FIG. 15 is a front view of a shaping device and a retracting device of a webbing tension synchronous adjustment system.

16 is a cross-sectional view of a retraction box of a webbing tension synchronous adjustment system.

FIG. 17 is a schematic diagram of the three-dimensional structure of the retraction device and the belt dropping device of the belt tension synchronous adjustment system.

FIG. 18 is a schematic diagram of the three-dimensional structure of a ribbon dropping device of a ribbon tension synchronous adjustment system.

The numbers in the figure are: 1, webbing storage device; 11, first base; 111, throwing wheel; 12, storage box; 121, storage bin; 13, transfer roller; 14, pressure roller; 141, guide ring; 15, fixed rod; 151, rotating plate; 152, linear drive; 153, rotating frame; 154, blocking rod; 155, connecting block; 16, transmission rod; 17, guide assembly; 171, clamping roller; 172, clamping rod; 2 , webbing tension balance adjustment device; 21, second base; 211, through slot; 212, limit rod; 22, main traction assembly; 221, main traction motor; 222, main traction roller; 23, second tension detection assembly; 231, balance bar; 2311, rotating column; 2312, third gear; 232, guide roller; 233, second counterweight; 234, second locking knob; 24, second potentiometer; 241, fourth gear ; 25, mounting plate; 251, mounting block; 252, limiting groove; 26, vertical plate; 261, auxiliary traction roller; 2611, traction rod; 262, guide roller; 3, color fixing device; 31, dyeing box; 32, color fixing box; 4, automatic water washing device; 41, water washing tank; 5, shaping device; 51, shaping cylinder; 6, retraction device; 61, retraction box; 62, round roller; 63, hot air swirling device; 7, belt dropping device; 71, Drop box; 72, drop roller; 73, drop bracket; 74, pulling assembly; 741, pulling roller; 8, first tension detection assembly; 81, mounting frame; 811, mounting rod; 82, balancing frame; 821, rotating rod; 822, first gear; 823, extension rod; 824, adjusting rod; 8241, first counterweight; 8242, first locking knob; 83, first potentiometer; 831, second gear; 84, rotating roller.

DETAILED DESCRIPTION

In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

Referring to Figures 1 to 18: A webbing tension synchronous adjustment system includes a continuously arranged webbing storage device 1 (for straightening out the stored webbing), a webbing tension balance adjustment device 2 (adjusting the tension of the webbing through a motor), a color fixing device 3 (dyeing and fixing the webbing), an automatic water washing device 4 (washing the webbing after color fixing to remove excess impurities), a shaping device 5 (shaping the webbing, improving the physical properties of the webbing and eliminating internal stress), a retracting device 6 (retracting the webbing to improve its elasticity and durability) and a tape dropping device 7 (collecting the dyed webbing), thereby completing the dyeing of the webbing, and also includes a control center, which is used to control each device and the motor on the device. The webbing tension synchronous adjustment system also includes a plurality of first tension detection components 8, and the first tension detection component 8 is arranged between any two devices except the webbing storage device 1.

The first tension detection component 8 is used to detect the tension on the webbing passing through this component. Several first tension detection components 8 detect the tension on the webbing between each device. The webbing is divided into multiple sections, each section is detected, and the detected data is transmitted to the control center. The control center changes the tension on the webbing by controlling the motor that guides the movement of the webbing (if the tension is too large, the rotation speed of the motor is slowed down, and if the tension is too small, the rotation speed of the motor is increased). Such motors are often installed on each device, so that the tension on the webbing can be controlled more accurately and the dyeing effect of the webbing can be improved.

Specifically, when the ribbon needs to be dyed, the ribbon to be dyed is placed in the ribbon storage device 1, and the ribbon storage device 1 drives the ribbon to straighten and separate the ribbon for subsequent combing. The straightened ribbon enters the ribbon tension balance adjustment device 2, and the ribbon passes through the ribbon tension balance adjustment device 2 and the first tension detection component 8 and moves to the color fixing device 3. The color fixing device 3 dyes and fixes the ribbon. The fixed ribbon passes through the first tension detection component 8 and then comes to the automatic washing device 4. The automatic washing device 4 washes the fixed ribbon. After washing, After completion, the webbing passes through the first tension detection component 8 and then is shaped by the shaping device 5. After being shaped, the webbing passes through the first tension detection component 8 and then enters the retraction device 6 for retraction. After the retraction is completed, the webbing passes through the first tension detection component 8 and comes to the belt dropping device 7 for material collection. During the entire movement of the webbing, the webbing passes through several first tension detection components 8, and the first tension detection component 8 detects the tension. The detected tension is transmitted to the control center. The control center guides the motor of the webbing movement by adjusting the webbing movement process, thereby controlling the tension on the webbing and protecting the webbing.

2 to 4 , the first tension detection assembly 8 includes a mounting frame 81 , a balancing frame 82 , a first potentiometer 83 and a rotating roller 84 .

The mounting frame 81 is composed of two mounting rods 811 that are spaced apart from each other.

A rotating rod 821 is arranged inside the balancing frame 82. The rotating rod 821 passes through both sides of the balancing frame 82 and is rotatably arranged on the mounting rod 811. The balancing frame 82 is arranged between the two mounting rods 811 of the mounting frame 81. The rotating direction of the balancing frame 82 is arranged along the movement direction of the webbing, and the mounting frame 81 drives the balancing frame 82 to be stably installed according to the installation position. One end of the rotating rod 821 passes through the mounting rod 811 and is provided with a first gear 822.

The first potentiometer 83 is set on the mounting rod 811, and a second gear 831 is rotatably set at one end of the first potentiometer 83. The second gear 831 is meshed with the first gear 822. When the balance frame 82 drives the rotating rod 821 to rotate, the rotation of the rotating rod 821 drives the first gear 822 to rotate, and the rotation of the first gear 822 drives the second gear 831 to rotate. In this way, the first potentiometer 83 receives the rotation data of the second gear 831, and then the rotation data of the balance frame 82 is transmitted to the first potentiometer 83.

The rotating roller 84 is rotatably arranged at one end of the balancing frame 82 away from the rotating rod 821, that is, the rotating roller 84 is arranged away from the rotating position of the balancing frame 82, and when the webbing passes through the first tension detection component 8, it mainly moves out after half a circle around the rotating roller 84, that is, it moves out after the lower half circle around the rotating roller 84, or moves out after the upper half circle around the rotating roller 84, so that the webbing can drive the balancing frame 82 to rotate by pulling the rotating roller 84, that is, when the webbing passes through the rotating roller 84, it circles around the rotating roller 84 half a circle to pull the rotating roller 84 upward or downward. At this time, the tension on the webbing can drive the balancing frame 82 to rotate. When the webbing tension is When the angle of the webbing is relatively small, the webbing cannot pull the rotating roller 84, and the gravity of the rotating roller 84 drives the balance frame 82 to rotate. When the tension of the webbing is relatively large, the webbing pulls the rotating roller 84, and the rotating roller 84 rotates with the balance frame 82. The tension of the webbing here can be known by the rotation angle of the balance frame 82. The first potentiometer 83 transmits data to the control center, and the control center controls the rotation speed of some motors. The rotation setting of the rotating roller 84 ensures that the rotating roller 84 will not damage the webbing, and multiple rotating rollers 84 can be set, and multiple rotating rollers 84 and external rotating rollers cooperate to pull the webbing in multiple sections, so as to better detect the webbing tension.

Of course, when the balancing frame 82 rotates, a blocking rod is provided on the mounting frame 81 to prevent the balancing frame 82 from rotating too much and thus being unable to turn around.

Referring to FIG3 , when the webbing drives the balancing frame 82 to rotate, the balancing frame 82 may rotate too easily (i.e., a relatively small force can also drive the balancing frame to rotate), thereby failing to effectively determine the tension of the webbing. Two extension rods 823 are provided at one end of the balancing frame 82 close to the mounting rod 811, and an adjusting rod 824 is provided between the extension rods 823. The adjusting rod 824 is provided parallel to the line connecting the rotating roller 84 and the rotating rod 821. Two first counterweights 8241 are movably provided on the adjusting rod 824, and a first locking knob 8242 is provided on the first counterweight 8241. In this way, when the two first counterweights 8241 are on the adjusting rod 82 4 moves to a suitable position, the first locking knob 8242 on the first counterweight 8241 is locked to stabilize the position of the first counterweight 8241, and the two first counterweights 8241 move on the adjusting rod 824, so that the weights on both sides of the rotating rod 821 can be adjusted. In this way, when the balancing frame 82 rotates, it will be affected by the first counterweight 8241, and the rotation of the balancing frame 82 is restricted, so that it will not be easily completed. In the case of difficult rotation, the same rotation amplitude can reflect a larger webbing tension, so the webbing tension detection range of the balancing frame 82 is larger, which is convenient for use.

And when facing different webbings, the tension on the webbing must also be controlled within different ranges and the gravity of the first counterweight 8241 cannot have a negative impact on the webbing, so the position of the first counterweight 8241 must be adjusted. By releasing the first locking knob 8242 on the first counterweight 8241, the position of the first counterweight 8241 is adjusted. In this way, the tension detection range of the balance frame 82 can be changed, and the balance frame 82 can adapt to dyeing of more specifications of webbings.

Referring to Figures 1, 5 and 6: the ribbon storage device 1 includes a first base 11 and a tape storage box 12, the tape storage box 12 is arranged in the first base 11, and a plurality of tape storage bins 121 are arranged in the tape storage box 12. The combed ribbon is transported to the tape storage bin 121. It also includes a transfer roller 13 and a tape pressing assembly. The transfer roller 13 is arranged on the first base 11 and close to the upper end of the first base 11. The transfer roller 13 is arranged above the tape storage box 12. One end of the transfer roller 13 is connected to a transfer motor, which can drive the transfer roller 13 to rotate.

The belt pressing assembly is arranged on one side of the transfer roller 13, and the belt pressing assembly includes a movably arranged pressure roller 14, which can press on the upper end of the transfer roller 13, and the ribbon wraps around the pressure roller 14 half a circle and then comes between the pressure roller 14 and the transfer roller 13, and then wraps around the transfer roller 13 half a circle, so that under the gravity of the pressure roller 14, the ribbon is pressed on the transfer roller 13, and the rotation of the transfer roller 13 can effectively drive the ribbon to move, and the belt storage box 12 is arranged below the transfer roller 13, so that the ribbon driven by the transfer roller 13 enters the belt storage bin 121, and the ribbon is effectively combed and enters the belt storage box 12, which is convenient for subsequent use.

A plurality of tape storage bins 121 are provided, and a plurality of corresponding tape pressing assemblies are also provided, so that a plurality of tapes can be separated, and the plurality of tapes can be subjected to subsequent dyeing and other processes at the same time.

By setting up the belt pressing assembly, the pressure roller 14 is movably set at the upper end of the transfer roller 13, so that after the ribbon is placed between the pressure roller 14 and the transfer roller 13, when the transfer roller 13 rotates, the ribbon is pressed on the transfer roller 13 by the pressure roller 14, and the friction force on the transfer roller 13 drives the ribbon to move, and the ribbon is thereby brought into the ribbon storage bin 121. The ribbon is sorted and classified into the ribbon storage bin 121, which is convenient for subsequent dyeing.

5 and 6 : In order to ensure that the pressing roller 14 can effectively press on the transfer roller 13 , and the pressing roller 14 can be away from the transfer roller 13 to facilitate the start of the lead-in, the belt pressing assembly further includes a rotating plate 151 .

A fixing rod 15 is provided on the first base 11, and the fixing rod 15 is provided on one side of the transfer roller 13. The axial direction of the fixing rod 15 is consistent with the axial direction of the transfer roller 13. The rotating plates 151 are arranged on the fixing rod 15 in pairs and are rotatable. The pressure roller 14 is rotatably arranged between the two rotating plates 151. The rotation of the rotating plate 151 can drive the pressure roller 14 to approach the upper end of the transfer roller 13. In this way, when the pressure roller 14 needs to be moved away from the transfer roller 13, the rotating plate 151 is driven to rotate around the fixing rod 15. The rotation of the rotating plate 151 drives the pressure roller 14 to rotate, so that the pressure roller 14 can be away from the transfer roller 13. At this time, the webbing can be guided, and the webbing is rotated half a circle around the pressure roller 14 and then reaches the transfer roller 13. Then the rotating plate 151 is lowered, and the rotating plate 151 rotates under the action of gravity, so that the pressure roller 14 presses the webbing on the transfer roller 13. The webbing is installed, and the pressure roller 14 rotates to press the webbing on the transfer roller 13. In this way, there is no obstruction above the pressure roller 14, which is convenient for observation.

Referring to Figures 6 to 8: Further, when the pressure roller 14 needs to be pressed on the transfer roller 13, the pressure is not stable enough by the gravity of the pressure roller 14 alone, and when placing the webbing, it is necessary to hold the rotating plate 151 by hand, which is more cumbersome. A transmission rod 16 is arranged between the rotating plates 151, and a linear drive 152 is arranged below the transmission rod 16. The linear drive 152 and the transmission rod 16 are rotatably connected. A rotating frame 153 is arranged on the first base 11, and the end of the linear drive 152 away from the transmission rod 16 is rotatably arranged on the rotating frame 153, so that when the linear drive 152 drives the transmission rod When 16 is rising, the transmission rod 16 and the rotating plate 151 are fixedly connected, so the transmission rod 16 drives the rotating plate 151 to rotate around the fixed rod 15, so that the pressure roller 14 can be away from the transfer roller 13. On the contrary, when the linear drive 152 drives the transmission rod 16 to descend, the pressure roller 14 can be pressed on the fixed rod 15, and the linear drive 152 provides a downward force to the pressure roller 14, which cooperates with the gravity of the pressure roller 14, so that the ribbon can be better pressed on the transfer roller 13, and the transfer roller 13 drives the ribbon better. The linear drive 152 can be a cylinder or an electric push rod, etc.

Refer to Figure 6: the webbing first wraps around the pressure roller 14 for half a circle and then around the transfer roller 13 for half a circle. The webbing is not restricted along the axial direction of the transfer roller 13. In this way, when in use, the webbing may move along the axial direction of the transfer roller 13, which will cause the webbing to rest against the rotating plate 151, affecting the transportation of the webbing. Therefore, a guide ring 141 is also provided on the rotating plate 151. The guide ring 141 is a circular ring, and there will be no corners to affect the webbing. The guide ring 141 is arranged above the pressure roller 14, and the middle through hole of the guide ring 141 is arranged toward the pressure roller 14. In this way, when the webbing is bound around the pressure roller 14, it is first necessary to pass the webbing through the guide ring 141. After the webbing passes through the guide ring 141, it wraps around the pressure roller 14 for half a circle. The guide ring 141 restricts the webbing, and the webbing will not move at will.

In order to make the webbing more stable, the guide ring 141 is moved away from the position where the webbing enters the first base 11, so that the guide ring 141 pulls the webbing, and the webbing moves to the pressure roller 14 after being pulled. The webbing will be pulled to the end of the guide ring 141 closest to the pressure roller 14, and the position of the webbing is further restricted.

Refer to Figure 5: Furthermore, a blocking rod 154 is arranged above the fixed rod 15, and a connecting block 155 is arranged between the blocking rod 154 and the fixed rod 15. The blocking rod 154 is used to prevent the pressure roller 14 and the guide ring 141 from rotating too much to prevent damage to the linear drive 152. The fixed rod 15 has a certain length, and the middle fixed rod 15 has no support. The blocking rod 154 and the fixed rod 15 are connected by the connecting block 155, so that the blocking rod 154 also supports the fixed rod 15 and shares the force exerted on the fixed rod 15.

Referring to FIG5 : the feeding end of the first base 11 (where the ribbon enters the first base 11 from the raw material box) is also provided with a throwing wheel 111, and a lead assembly 17 is provided between the throwing wheel 111 and the transfer roller 13, and the throwing wheel 111 is used to comb the ribbon to reduce the folding and twisting of the ribbon;

After passing through the throwing wheel 111, the webbing moves to the lead assembly 17. The lead assembly 17 includes several clamping rollers 171 and a clamping rod 172. The clamping rod 172 is arranged below the clamping roller 171. The clamping roller 171 presses the webbing onto the clamping rod 172, so that the clamping roller 171 presses the webbing under the clamping roller 171 when guiding the webbing. In this way, when the webbing moves from the throwing wheel 111 to the transfer roller 13, under the action of the clamping roller 171, the webbing will be tighter and stick to the throwing wheel 111 and the guide ring 141, and the tight webbing is more difficult to move, so that it will be offset, so the webbing can be better transmitted, and the throwing wheel 111 can also better comb the webbing.

Referring to Figures 9 and 11: a webbing tension balance adjustment device 2, the webbing tension balance adjustment device 2 includes a second base 21, a main traction component 22 and a second tension detection component 23. Several main traction components 22 are provided, and the main traction components 22 are arranged on the second base 21. The main traction component 22 includes a main traction roller 222 and a main traction motor 221. The main traction motor 221 drives the main traction roller 222 to rotate, and the main traction roller 222 cooperates with the auxiliary traction roller 261 to clamp the webbing and drive the webbing to move, thereby bringing the webbing out of the storage box 12 in the webbing storage device 1. The main traction motor 221 is arranged in the second base 21, and the main traction roller 222 is arranged at the upper end of the second base 21. The main traction roller 222 is connected to the main traction motor 221 through a conveyor belt, which is equivalent to the initial end of the webbing dyeing. The webbing must be dyed and fixed when passing through here, so the webbing tension here needs to be strictly controlled to ensure the dyeing effect of the webbing.

There are several second tension detection components 23, which detect the tension on each webbing respectively, so that the initial tension on each webbing can be controlled more accurately. The second tension detection component 23 includes a balance bar 231, which is rotatably arranged in the second base 21. A guide roller 232 is arranged at one end of the balance bar 231, and the guide roller 232 is used to guide and move the webbing. After the webbing passes through the main traction roller 222 and wraps around the lower end of the guide roller 232, it begins to move out of the webbing tension balance adjustment device 2 and enters the next dyeing and fixing link. The rotation part of the balance bar 231 is rotatably connected with a second potentiometer 24, and the balance bar 231 is located on both sides of the rotation part. The second counterweight block 233 is movably sleeved, and the second counterweight block 233 is provided with a second locking knob 234. The second potentiometer 24 is connected to the PLC, and the PLC processes the data of the second potentiometer 24 to control the rotation of the main traction motor 221.

A common balance bar 231 is provided with a counterweight at one end away from the guide roller 232. Due to the provision of the counterweight, it is more difficult to rotate the balance bar 231 in a certain direction, so that the tension detection range is larger when the balance bar 231 rotates a certain angle. However, the adjustment range of a counterweight is limited. When the balance bar 231 is provided with second counterweights 233 on both sides of the rotation position, the two second counterweights 233 can be adjusted, and the second locking knob 234 on the second counterweight 233 can be turned. The second counterweight 233 can be locked, so the tension detection range of the balance bar 231 can be adjusted more accurately by adjusting the second counterweight 233. Moreover, since the webbing is moved out of the guide roller 232 around the lower end of the guide roller 232, the second counterweight 233 close to the guide roller 232 is better to press the guide roller 232 downward, so that the guide roller 232 can better press the webbing. When the tension on the webbing increases, the guide roller 232 will be pulled upward, and when the tension on the webbing decreases, the guide roller 232 will press the webbing downward.

Refer to Figure 9: Several through grooves 211 are set at one end of the second base 21 close to the color fixing device 3, and one end of the balance rod 231 with the guide roller 232 passes through the through groove 211 and is set on the outside of the second base 21. In this way, when the ribbon is threaded, the main traction roller 222 is set at the upper end of the second base 21 and the guide roller 232 is also set outside the second base 21, so the ribbon can be threaded directly outside the second base 21, which makes threading simpler.

Refer to Figure 11: Two limit rods 212 are also arranged in the upper and lower parts of the second base 21. The two limit rods 212 are arranged close to the through groove 211, and the balance rod 231 is arranged between the two limit rods 212. In this way, when the balance rod 231 rotates, it will only rotate between the two limit rods 212 and will not rotate too much. In this way, when adjusting the second counterweight block 233, the balance rod 231 will not move randomly, so that it is easier to adjust the second counterweight block 233, and the balance rod 231 will not rotate too much and cannot be rotated back during the movement of the webbing.

Referring to Figures 9 and 10: a mounting plate 25 is provided in the second base 21, and several mounting blocks 251 are provided on the mounting plate 25. A rotating column 2311 is provided on the balance bar 231, and the rotating column 2311 is rotatably set on the mounting block 251, so that several mounting blocks 251 are set in conjunction with several balance bars 231, and the rotating column 2311 penetrates the mounting block 251, and a third gear 2312 is provided at one end of the rotating column 2311. The second potentiometer 24 is provided on the mounting plate 25, and a fourth gear 241 is provided on the second potentiometer 24. The fourth gear 241 and the third gear 2312 are meshed, so that the rotation of the balance bar 231 can drive the third gear 2312 to rotate, and the rotation of the third gear 2312 is meshed with the fourth gear 241. The second potentiometer 24 records the rotation data and transmits the rotation data to the PLC, and the PLC controls the rotation of the main traction motor 221 to adjust the size of the webbing tension at the main traction roller 222.

Refer to Figure 10: Furthermore, a limit slot 252 is provided on the mounting plate 25, and the balance bar 231 is set through the limit slot 252, so that the mounting block 251 does not need to be set too long, so that the rotating column 2311 of the balance bar 231 is away from the mounting plate 25, so that the second counterweight block 233 away from the guide roller 232 can move between the rotating column 2311 of the balance bar 231 and the mounting plate 25, and the second counterweight block 233 away from the guide roller 232 can be set on the side of the mounting plate 25 away from the rotating column 2311, and the layout is more reasonable.

Referring to Figure 11: Several vertical plates 26 are also vertically arranged at the upper end of the second base 21. The vertical plates 26 are arranged close to the color fixing device 3. The main traction roller 222 and the auxiliary traction roller 261 are arranged on the same vertical side of the vertical plate 26. The auxiliary traction roller 261 is rotatably arranged on the vertical plate 26 through the traction rod 2611, and two vertical sides are arranged on the vertical plate 26, so one vertical plate 26 can be installed with two main traction rollers 222, and the auxiliary traction roller 261 is rotatably arranged on the vertical plate 26 through the traction rod 2611. In this way, when the auxiliary traction roller 261 is rotated by the traction rod 2611, the auxiliary traction roller 261 can be kept away from the main traction roller 222, which facilitates the installation of the webbing. When the auxiliary traction roller 261 is not pulled, the auxiliary traction roller 261 can abut against the upper end of the main traction roller 222 under the action of gravity, so that the webbing can abut against the auxiliary traction roller 261.

Referring to Figure 11: Two guide rollers 262 are provided near the color fixing device 3 on the vertical plate 26. The two guide rollers 262 are provided in the same plane. The guide roller 262 is located above the guide roller 232. The webbing passes through the two guide rollers 262 in sequence. In this way, when the webbing arrives at the webbing tension balance adjustment device 2, it first passes through the main traction roller 222, then comes to the guide roller 232, and finally passes through the two guide rollers 262 in sequence. The last guide roller 262 leads the webbing from the guide roller 232 located below to the guide roller 262, and the guide roller 262 is at a suitable height. In this way, when the webbing moves from the guide roller 262 to the color fixing device 3, the webbing is at a higher height, so that it can better enter the color fixing device 3, and will not move to the color fixing device 3 at a large inclination angle because the webbing is too low, thereby rubbing against other devices, and it is easy for workers to see, and will not trip people because the webbing is too low.

Refer to Figure 12: After the webbing is moved out, it is necessary to start dyeing and fixing the color of the webbing. The fixing device 3 includes a dyeing box 31 and a fixing box 32. The first tension detection component 8 is arranged between the dyeing box 31 and the fixing box 32. After the webbing is moved out of the webbing tension balance adjustment device 2, it comes to the dyeing box 31. After the webbing is dyed by the dyeing box 31, it moves to the first tension detection component 8. The first tension detection component 8 detects the tension of the webbing here. After the webbing passes through the first tension detection component 8, it comes to the fixing box 32, and the webbing is fixed.

A guide roller for guiding the movement of the ribbon is arranged in the color fixing box 32, and a color fixing motor is arranged at one end of the outer side of the color fixing box 32. The color fixing motor drives the guide roller in the color fixing box 32, so the first tension detection component 8 here transmits the tension of the ribbon to the control center. The control center can control the color fixing motor here, so as to adjust the tension of the ribbon in time, ensuring that the tension of the ribbon is not too large or too small when fixing the color, and the color fixing effect is better.

Of course, a dyeing motor is also provided at the dyeing box 31, and the control center can also control the dyeing motor here to adjust the tension of the ribbon, and the tension adjustment of the ribbon here is faster and more accurate.

Referring to Figure 13: After the color fixing of the ribbon is completed, the ribbon moves to the automatic washing device 4, which includes several washing tanks 41, generally 8-10. The ribbon passes through several washing tanks 41 in sequence, so that the ribbon can be cleaned more cleanly, and the feeding end of each washing tank 41 (the position where the ribbon enters the washing tank 41 from the color fixing device 3) is provided with a first tension detection component 8, that is, one end of the ribbon entering the washing tank 41, so that the ribbon first passes through the first tension detection component 8 for detection and then enters the washing tank 41 for washing. After washing, the ribbon enters the first tension detection component 8 on the second washing tank 41. The tension detection component 8 performs detection and then enters the second water washing tank 41, and moves through all the water washing tanks 41 and the first tension detection component 8 on the water washing tank 41 in sequence. Correspondingly, a water washing motor is provided on the side of the water washing tank 41, and the water washing motor is used to guide the webbing to move in the water washing tank 41, and the first tension detection component 8 on each water washing tank 41 transmits data to the control center, and the control center controls the water washing motor on the water washing tank 41, so that when the webbing moves in multiple water washing tanks 41, the tension of the webbing can still be stably and accurately controlled to ensure the washing effect and protect the webbing.

Refer to Figure 14: After the webbing is washed, it comes to the shaping device 5. The first tension detection component 8 is set at the feeding end of the shaping device 5 (the position where the webbing enters the shaping device 5 from the washing tank 41). After the webbing is detected by the first tension detection component 8, it comes to the shaping device 5 for shaping. The shaping device 5 includes several shaping cylinders 51. The shaping cylinders 51 are rotatably set on a bracket. The webbing passes through several shaping cylinders 51 in turn to complete the shaping of the webbing. Of course, in order to better install the first tension detection component 8, the first tension detection component 8 here is set at the discharge end of the last washing tank 41, so there is no need to install an additional bracket.

The shaping cylinder 51 is controlled by a shaping motor, so the data detected by the first tension detection component 8 is transmitted to the control center, and the control center controls the shaping motor to accurately control the tension of the ribbon.

Refer to Figures 15 and 16: After the webbing is shaped by the shaping cylinder 51, the webbing needs to be retracted to improve its elasticity and durability. The retraction device 6 includes a retraction box 61. Two transmission roller groups are arranged above and below the retraction box 61. The transmission roller group is composed of several circular rollers 62. One transmission roller group and the feed end of the retraction box 61 (the position where the webbing enters the retraction box 61 from the shaping device 5) are arranged in parallel, so that the webbing can be introduced into and out of the retraction box 61. The first tension detection component 8 is arranged on the outside of the retraction box 61 and close to the feed end of the retraction box 61. The webbing passes through the first tension detection component 8 and then comes to the transmission roller group. A retraction motor is arranged at the input end of the transmission roller group. The first tension detection component 8 here transmits data to the control center, and the control center controls the retraction motor. The retraction motor accurately adjusts the tension on the webbing here.

A hot air vortex device 63 is provided on one side of the retraction box 61. The hot air generated by the hot air vortex device 63 is input into the retraction box 61 to perform hot air retraction on the webbing in the retraction box 61. The hot air retraction utilizes high-temperature hot air to quickly and evenly heat the fabric so that the fabric achieves the desired retraction effect. At the same time, the high-temperature hot air can also remove moisture and water from the fabric, which is beneficial to improving the drying speed and retraction effect of the fabric.

Since hot air is used for shrinking, there is no need for drying or using a jet plate.

Referring to Figures 17 and 18: After the webbing has been retracted, the webbing has completed the dyeing process, so it needs to be stored. The webbing comes to the drop device 7, which includes a drop bracket 73, a drop box 71 and a drop roller 72. The first tension detection component 8 is arranged at the feeding end of the drop device 7 (the position where the webbing enters the drop device 7 from the retraction box 61). After the webbing passes through the first tension detection component 8, it comes to the drop roller 72, and the drop roller 72 is rotatably arranged on the drop bracket 73. The rotation direction of the drop roller 72 is consistent with the travel direction of the webbing. The drop box 71 is arranged below the drop roller 72. After the webbing passes through the drop roller 72, it is stored in the drop box 71, and there are several drop rollers 72 and drop boxes 71. The drop rollers 72 are arranged in a straight line at intervals, so that each webbing can be moved to a drop box 71 through a drop roller 72, and different webbings are stored separately.

When the webbing comes from the first tension detection component 8 here to the tape drop roller 72, since the tape drop roller 72 cannot effectively pull the webbing, a pulling component 74 is provided here. The pulling component 74 includes two pulling rollers 741 and a pulling motor. The pulling roller 741 pulls the clamped webbing out of the retraction box 61, so the tension detection component here transmits data to the control center, and the control center controls the pulling motor to accurately control the tension of the webbing here. The webbing passes through the pulling roller 741 and comes to the tape drop roller 72, and the webbing enters the tape drop box 71.

The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims (6)

1. The ribbon storage device of the dyeing machine comprises a first base (11) and a ribbon storage box (12), wherein the ribbon storage box (12) is arranged in the first base (11), and a plurality of ribbon storage bins (121) are arranged in the ribbon storage box (12), and the ribbon storage device is characterized by further comprising a transmission roller (13) and a ribbon pressing assembly;

The transfer roller (13) is arranged on the first base (11) and above the belt storage box (12);

The belt pressing assembly is arranged on one side of the transfer roller (13), and comprises a pressing roller (14) which is arranged in a moving mode, and the pressing roller (14) can be pressed on the upper end of the transfer roller (13).

2. A webbing storage device of a dyeing machine according to claim 1, characterized in that the first base (11) is further provided with a fixing lever (15), the fixing lever (15) is arranged on one side of the transfer roller (13), the belt pressing assembly further comprises rotating plates (151), the rotating plates (151) are arranged on the fixing lever (15) in pairs and in rotation, and the pressing roller (14) is arranged between the two rotating plates (151) in rotation.

3. A webbing storage device of a dyeing machine according to claim 2, characterized in that a transmission rod (16) is further arranged between the rotating plates (151), the lower end of the transmission rod (16) is rotatably connected with a linear driver (152), and one end of the linear driver (152) far away from the transmission rod (16) is rotatably arranged on the first base (11).

4. A webbing storage device of a dyeing machine according to claim 2, characterized in that the rotating plate (151) is further provided with a guide ring (141), the guide ring (141) being provided above the press roller (14), the intermediate through hole of the guide ring (141) being provided toward the press roller (14).

5. A webbing storage device of a dyeing machine according to claim 3, characterized in that a blocking rod (154) is further arranged above the fixing rod (15), the blocking rod (154) can be abutted with the guide ring (141), and a connecting block (155) is arranged between the blocking rod (154) and the fixing rod (15).

6. A fabric strip storing device of a dyeing machine according to claim 1, characterized in that the feed end of the first seat (11) is further provided with a throwing wheel (111), the throwing wheel (111) being used for carding the fabric strip, reducing knotting and kinking of the fabric strip.