CN221940711U - A raw material filtering device for fine cotton noil processing - Google Patents
A raw material filtering device for fine cotton noil processing Download PDFInfo
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- CN221940711U CN221940711U CN202420370049.5U CN202420370049U CN221940711U CN 221940711 U CN221940711 U CN 221940711U CN 202420370049 U CN202420370049 U CN 202420370049U CN 221940711 U CN221940711 U CN 221940711U
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- 239000002994 raw material Substances 0.000 title claims abstract description 50
- 238000001914 filtration Methods 0.000 title claims abstract description 39
- 229920000742 Cotton Polymers 0.000 title claims abstract description 37
- 238000007790 scraping Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 9
- 238000009960 carding Methods 0.000 abstract description 5
- 238000009825 accumulation Methods 0.000 abstract description 4
- 239000012535 impurity Substances 0.000 description 8
- 238000007667 floating Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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Abstract
Description
技术领域Technical Field
本实用新型涉及精落棉加工技术领域,具体涉及一种精落棉加工用原料过滤装置。The utility model relates to the technical field of fine cotton noil processing, in particular to a raw material filtering device for fine cotton noil processing.
背景技术Background Art
落棉,是棉纺原料的一种,一般都是再利用来纺纱。目前,在对落棉进行加工生产出精落棉时,通常会使用工具对落棉原料进行手动疏松开棉处理,通过疏松开棉将其内部掺杂的石子,砂砾等杂质进行过滤清除,但是现有的手动疏松开棉方式不仅较为麻烦费力,同时疏松开棉的效率较低。Noil is a kind of cotton spinning raw material, which is generally reused for spinning. At present, when processing noil to produce fine noil, tools are usually used to manually loosen and open the noil raw materials, and impurities such as stones and gravel mixed in it are filtered out by loosening and opening the cotton. However, the existing manual loosening and opening method is not only troublesome and laborious, but also has low efficiency.
现有技术中,提出了公开号为CN218756220U的中国专利文件,来解决上述技术问题,该专利文献所公开的技术方案如下:精制棉原料的疏松装置在使用时,驱动电机会通过驱动杆带动其中一个梳棉辊的顺时针转动,驱动杆还会通过第一齿轮、第二齿轮和转动杆带动另一个梳棉辊的逆时针转动,这样两个梳棉辊和将从落件口落下的原棉进行输送开面处理,不仅开棉的效率高,同时简单省力;利用传动机构和过滤机构,驱动杆会通过主带轮、皮带和从带轮带动传动杆的转动,转动的传动杆会通过偏心轮间歇性的击打移动板,移动板会通过固定带动过滤板的间歇性的上移和振动,从梳棉辊上落下来的一些石子和砂砾会从过滤板上的过滤孔掉落到杂物收集盒上,落到过滤板上的原棉会随着过滤板的振动从出料口滑落到棉料收集盒的内部。In the prior art, a Chinese patent document with a publication number of CN218756220U is proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: when the loosening device for refined cotton raw materials is in use, the driving motor drives one of the combing rollers to rotate clockwise through the driving rod, and the driving rod also drives the other combing roller to rotate counterclockwise through the first gear, the second gear and the rotating rod, so that the two combing rollers and the raw cotton falling from the drop-off port are transported and opened, which not only has high efficiency in opening the cotton, but also is simple and labor-saving; using the transmission mechanism and the filtering mechanism, the driving rod drives the rotation of the transmission rod through the main pulley, the belt and the slave pulley, the rotating transmission rod intermittently hits the moving plate through the eccentric wheel, and the moving plate drives the filter plate to intermittently move up and vibrate through the fixing, and some stones and gravel falling from the combing roller will fall from the filter hole on the filter plate to the debris collection box, and the raw cotton falling on the filter plate will slide from the discharge port to the inside of the cotton material collection box as the filter plate vibrates.
为了解决现有的手动疏松开棉方式不仅较为麻烦费力,同时疏松开棉的效率较低的问题,现有技术是采用设置驱动机构、梳棉机构、传动机构和过滤槽机构配合使用的方式进行处理,但是还会出现长时间使用梳棉机构上会缠绕很多棉絮的情况,进而导致影响梳棉的效果同时会阻碍梳棉机构的运行的问题。In order to solve the problem that the existing manual loosening and opening method is not only troublesome and laborious, but also has low efficiency, the existing technology adopts a method of setting up a driving mechanism, a combing mechanism, a transmission mechanism and a filter tank mechanism for coordinated use. However, there will be a situation where a lot of cotton wool will be entangled on the combing mechanism after long-term use, which will affect the combing effect and hinder the operation of the combing mechanism.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种精落棉加工用原料过滤装置,以解决上述背景技术中提出的问题。The utility model aims to provide a raw material filtering device for fine cotton noil processing to solve the problems raised in the above background technology.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the utility model is:
一种精落棉加工用原料过滤装置,包括过滤箱,所述过滤箱的内腔顶部活动安装有梳棉机构,所述过滤箱的内部活动安装有刮料机构,所述过滤箱的内表面固定安装有挂料组件,所述过滤箱的内腔底部活动安装有过滤组件;A raw material filtering device for fine cotton waste processing comprises a filter box, a cotton combing mechanism is movably mounted on the top of the inner cavity of the filter box, a material scraping mechanism is movably mounted inside the filter box, a material hanging assembly is fixedly mounted on the inner surface of the filter box, and a filter assembly is movably mounted on the bottom of the inner cavity of the filter box;
所述过滤组件包括有支撑单元和过滤单元,所述过滤单元固定安装在支撑单元的表面。The filter assembly includes a support unit and a filter unit, and the filter unit is fixedly installed on the surface of the support unit.
本实用新型技术方案的进一步改进在于:所述过滤箱包括有过滤箱箱体,所述过滤箱箱体的顶面开设有进料口,所述过滤箱箱体的一侧开设有出料口,所述过滤箱箱体的底部活动安装有凸轮驱动。A further improvement of the technical solution of the utility model is that the filter box includes a filter box body, a feed inlet is provided on the top surface of the filter box body, a discharge port is provided on one side of the filter box body, and a cam drive is movably installed on the bottom of the filter box body.
本实用新型技术方案的进一步改进在于:所述梳棉机构包括有活动安装在过滤箱箱体表面的驱动轴,且所述驱动轴连接有伺服电机,所述驱动轴的表面固定安装有旋转轴,所述旋转轴的表面固定安装有梳棉杆,通过伺服电机带动驱动轴和旋转轴转动,即可实现梳棉杆对精落棉原料进行疏松,从而促进杂质过滤。A further improvement of the technical solution of the utility model is that the combing mechanism includes a driving shaft movably mounted on the surface of the filter box body, and the driving shaft is connected to a servo motor, a rotating shaft is fixedly mounted on the surface of the driving shaft, and a combing rod is fixedly mounted on the surface of the rotating shaft. The servo motor drives the driving shaft and the rotating shaft to rotate, so that the combing rod can loosen the fine cotton raw materials, thereby promoting impurity filtering.
本实用新型技术方案的进一步改进在于:所述刮料机构包括有固定安装在过滤箱箱体一侧的螺杆电机,所述过滤箱箱体的内部固定安装有滑杆,所述螺杆电机的螺杆表面活动安装有硬质刮料刷,且所述硬质刮料刷的内表面和滑杆的表面活动连接,通过设置刮料机构,能够在长时间进行原料疏松后,通过螺杆电机配合滑杆带动硬质刮料刷移动,将缠绕在梳棉杆上的原料进行刮除,从而降低原料堆积对机构运作的影响。A further improvement of the technical solution of the utility model is that the scraper mechanism includes a screw motor fixedly installed on one side of the filter box body, a sliding rod is fixedly installed inside the filter box body, a hard scraper brush is movably installed on the screw surface of the screw motor, and the inner surface of the hard scraper brush is movably connected to the surface of the sliding rod. By setting up the scraper mechanism, after a long period of raw material loosening, the hard scraper brush can be driven to move by the screw motor in cooperation with the sliding rod to scrape off the raw material wrapped around the combing rod, thereby reducing the influence of raw material accumulation on the operation of the mechanism.
本实用新型技术方案的进一步改进在于:所述挂料组件包括有固定安装在过滤箱箱体内表面的安装板,所述安装板的表面固定安装有安装钉,且所述安装板和过滤箱箱体通过安装钉固定连接,所述安装板的表面固定安装有挂料勾,通过设置挂料组件,能够将刮料机构刮除下来的原料进行勾取保存,防止其堆积在硬质刮料刷上影响刮料的操作,以及占据一定的空间影响到梳棉机构对原料的疏松工作。A further improvement of the technical solution of the utility model is that the material hanging assembly includes a mounting plate fixedly mounted on the inner surface of the filter box body, mounting nails are fixedly mounted on the surface of the mounting plate, and the mounting plate and the filter box body are fixedly connected by the mounting nails, and a material hanging hook is fixedly mounted on the surface of the mounting plate. By setting the material hanging assembly, the raw materials scraped off by the scraping mechanism can be hooked and stored to prevent them from accumulating on the hard scraping brush to affect the scraping operation, and occupying a certain space to affect the loosening work of the cotton combing mechanism on the raw materials.
本实用新型技术方案的进一步改进在于:所述支撑单元包括有固定安装在过滤箱箱体内腔底面的活动座,所述活动座的内部固定安装有弹簧杆,所述弹簧杆的顶面固定安装有支撑板,通过设置活动座和弹簧杆,能够对过滤单元的上下浮动进行限制,防止浮动较大导致杂质飞散在箱体内部又掺杂进原料内,同时也能够通过弹簧的作用使得过滤斜板产生小幅度的多次晃动。A further improvement of the technical solution of the utility model is that: the support unit includes a movable seat fixedly installed on the bottom surface of the inner cavity of the filter box, a spring rod is fixedly installed inside the movable seat, and a support plate is fixedly installed on the top surface of the spring rod. By arranging the movable seat and the spring rod, the up and down floating of the filter unit can be restricted to prevent large floating from causing impurities to be scattered inside the box and mixed into the raw materials. At the same time, the filter inclined plate can also produce multiple small-amplitude shaking through the action of the spring.
本实用新型技术方案的进一步改进在于:所述过滤单元包括有固定安装在支撑板表面的支撑杆,所述支撑杆的顶面固定安装有过滤斜板,所述支撑板的顶面活动安装有收集盒,通过设置过滤斜板,能够对原料中的杂质进行过滤并通过收集盒进行收集。A further improvement of the technical solution of the utility model is that: the filtering unit includes a support rod fixedly mounted on the surface of a support plate, a filtering inclined plate is fixedly mounted on the top surface of the support rod, and a collecting box is movably mounted on the top surface of the support plate. By setting the filtering inclined plate, impurities in the raw materials can be filtered and collected through the collecting box.
由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
本实用新型提供一种精落棉加工用原料过滤装置,通过设置刮料机构,能够在长时间进行原料疏松后,通过螺杆电机配合滑杆带动硬质刮料刷移动,将缠绕在梳棉杆上的原料进行刮除,从而降低原料堆积对机构运作的影响。The utility model provides a raw material filtering device for fine cotton noil processing. By arranging a scraping mechanism, after the raw materials are loosened for a long time, a screw motor cooperates with a sliding rod to drive a hard scraping brush to move, so as to scrape off the raw materials wound on the combing rod, thereby reducing the influence of raw material accumulation on the operation of the mechanism.
本实用新型提供一种精落棉加工用原料过滤装置,通过设置挂料组件,能够将刮料机构刮除下来的原料进行勾取保存,防止其堆积在硬质刮料刷上影响刮料的操作,以及占据一定的空间影响到梳棉机构对原料的疏松工作。The utility model provides a raw material filtering device for fine cotton noil processing. By arranging a material hanging component, the raw materials scraped off by a scraping mechanism can be hooked and stored to prevent the raw materials from being accumulated on a hard scraping brush to affect the scraping operation and from occupying a certain space to affect the loosening work of the cotton combing mechanism on the raw materials.
本实用新型提供一种精落棉加工用原料过滤装置,通过设置活动座和弹簧杆,能够对过滤单元的上下浮动进行限制,防止浮动较大导致杂质飞散在箱体内部又掺杂进原料内,同时也能够通过弹簧的作用使得过滤斜板产生小幅度的多次晃动。The utility model provides a raw material filtering device for fine cotton noil processing. By arranging a movable seat and a spring rod, the up and down floating of the filtering unit can be restricted to prevent large floating from causing impurities to be scattered inside the box and mixed into the raw materials. At the same time, the filter inclined plate can also produce multiple small-amplitude shaking through the action of the spring.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型的剖面结构示意图;Fig. 2 is a schematic diagram of the cross-sectional structure of the utility model;
图3为本实用新型的刮料机构结构示意图;FIG3 is a schematic structural diagram of a scraping mechanism of the utility model;
图4为本实用新型的挂料组件结构示意图;FIG4 is a schematic diagram of the structure of the hanging material assembly of the present utility model;
图5为本实用新型的过滤组件结构示意图。FIG. 5 is a schematic diagram of the structure of the filter assembly of the present invention.
图中:1、过滤箱;2、梳棉机构;3、刮料机构;4、挂料组件;5、过滤组件;11、过滤箱箱体;12、进料口;13、出料口;14、凸轮驱动;21、驱动轴;22、旋转轴;23、梳棉杆;31、螺杆电机;32、滑杆;33、硬质刮料刷;41、安装板;42、安装钉;43、挂料勾;51、活动座;52、弹簧杆;53、支撑板;54、支撑杆;55、过滤斜板;56、收集盒。In the figure: 1. filter box; 2. carding mechanism; 3. scraper mechanism; 4. hanging assembly; 5. filter assembly; 11. filter box body; 12. feed inlet; 13. discharge outlet; 14. cam drive; 21. drive shaft; 22. rotating shaft; 23. carding rod; 31. screw motor; 32. slide rod; 33. hard scraper brush; 41. mounting plate; 42. mounting nail; 43. hanging hook; 51. movable seat; 52. spring rod; 53. support plate; 54. support rod; 55. filter inclined plate; 56. collecting box.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本实用新型做进一步详细说明:The present invention is further described in detail below in conjunction with the embodiments:
实施例1Example 1
如图1-5所示,本实用新型提供了一种精落棉加工用原料过滤装置,包括过滤箱1,过滤箱1包括有过滤箱箱体11,过滤箱箱体11的顶面开设有进料口12,过滤箱箱体11的一侧开设有出料口13,过滤箱箱体11的底部活动安装有凸轮驱动14,过滤箱1的内腔顶部活动安装有梳棉机构2,过滤箱1的内部活动安装有刮料机构3,过滤箱1的内表面固定安装有挂料组件4,过滤箱1的内腔底部活动安装有过滤组件5;过滤组件5包括有支撑单元和过滤单元,过滤单元固定安装在支撑单元的表面,通过设置刮料机构3和挂料组件4的配合,能够有效的将梳棉机构2表面缠绕的原料进行清除,降低其对加工的影响。As shown in Figures 1-5, the utility model provides a raw material filtering device for fine cotton processing, including a filter box 1, the filter box 1 includes a filter box body 11, the top surface of the filter box body 11 is provided with a feed inlet 12, one side of the filter box body 11 is provided with a discharge port 13, the bottom of the filter box body 11 is movably mounted with a cam drive 14, the top of the inner cavity of the filter box 1 is movably mounted with a cotton combing mechanism 2, the interior of the filter box 1 is movably mounted with a scraping mechanism 3, the inner surface of the filter box 1 is fixedly mounted with a hanging component 4, and the bottom of the inner cavity of the filter box 1 is movably mounted with a filter component 5; the filter component 5 includes a supporting unit and a filtering unit, the filtering unit is fixedly mounted on the surface of the supporting unit, and by arranging the cooperation of the scraping mechanism 3 and the hanging component 4, the raw material wound on the surface of the cotton combing mechanism 2 can be effectively removed, thereby reducing its influence on processing.
实施例2Example 2
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,梳棉机构2包括有活动安装在过滤箱箱体11表面的驱动轴21,且驱动轴21连接有伺服电机,驱动轴21的表面固定安装有旋转轴22,旋转轴22的表面固定安装有梳棉杆23,刮料机构3包括有固定安装在过滤箱箱体11一侧的螺杆电机31,过滤箱箱体11的内部固定安装有滑杆32,螺杆电机31的螺杆表面活动安装有硬质刮料刷33,且硬质刮料刷33的内表面和滑杆32的表面活动连接,挂料组件4包括有固定安装在过滤箱箱体11内表面的安装板41,安装板41的表面固定安装有安装钉42,且安装板41和过滤箱箱体11通过安装钉42固定连接,安装板41的表面固定安装有挂料勾43,通过设置刮料机构3,能够在长时间进行原料疏松后,通过螺杆电机31配合滑杆32带动硬质刮料刷33移动,将缠绕在梳棉杆23上的原料进行刮除,从而降低原料堆积对机构运作的影响。As shown in Figures 1-5, on the basis of Example 1, the utility model provides a technical solution: preferably, the combing mechanism 2 includes a driving shaft 21 movably mounted on the surface of the filter box body 11, and the driving shaft 21 is connected to a servo motor, a rotating shaft 22 is fixedly mounted on the surface of the driving shaft 21, and a combing rod 23 is fixedly mounted on the surface of the rotating shaft 22, and the scraping mechanism 3 includes a screw motor 31 fixedly mounted on one side of the filter box body 11, a sliding rod 32 is fixedly mounted inside the filter box body 11, a hard scraping brush 33 is movably mounted on the screw surface of the screw motor 31, and the hard scraping brush The inner surface of 33 and the surface of the slide rod 32 are movably connected, the hanging assembly 4 includes a mounting plate 41 fixedly mounted on the inner surface of the filter box body 11, the surface of the mounting plate 41 is fixedly mounted with a mounting nail 42, and the mounting plate 41 and the filter box body 11 are fixedly connected by the mounting nail 42, and the surface of the mounting plate 41 is fixedly mounted with a hanging hook 43. By setting up the scraper mechanism 3, after a long period of raw material loosening, the hard scraper brush 33 can be driven to move by the screw motor 31 and the slide rod 32 to scrape off the raw material wrapped around the combing rod 23, thereby reducing the influence of raw material accumulation on the operation of the mechanism.
实施例3Example 3
如图1-5所示,在实施例1-2的基础上,本实用新型提供一种技术方案:优选的,支撑单元包括有固定安装在过滤箱箱体11内腔底面的活动座51,活动座51的内部固定安装有弹簧杆52,弹簧杆52的顶面固定安装有支撑板53,过滤单元包括有固定安装在支撑板53表面的支撑杆54,支撑杆54的顶面固定安装有过滤斜板55,支撑板53的顶面活动安装有收集盒56,通过设置活动座51和弹簧杆52,能够对过滤单元的上下浮动进行限制,防止浮动较大导致杂质飞散在箱体内部又掺杂进原料内,同时也能够通过弹簧的作用使得过滤斜板55产生小幅度的多次晃动。As shown in Figures 1-5, on the basis of Examples 1-2, the utility model provides a technical solution: preferably, the support unit includes a movable seat 51 fixedly installed on the bottom surface of the inner cavity of the filter box body 11, a spring rod 52 is fixedly installed inside the movable seat 51, and a support plate 53 is fixedly installed on the top surface of the spring rod 52. The filter unit includes a support rod 54 fixedly installed on the surface of the support plate 53, a filter inclined plate 55 is fixedly installed on the top surface of the support rod 54, and a collecting box 56 is movably installed on the top surface of the support plate 53. By arranging the movable seat 51 and the spring rod 52, the up and down floating of the filter unit can be restricted to prevent large floating from causing impurities to be scattered inside the box and mixed into the raw materials. At the same time, the filter inclined plate 55 can also produce multiple small-amplitude shaking through the action of the spring.
下面具体说一下精落棉加工用原料过滤装置的工作原理。The following is a detailed description of the working principle of the raw material filtering device for fine cotton waste processing.
如图1-5所示,在原料过滤装置使用时,通过进料口13将需要进行疏松过滤的精落棉原料放入过滤箱箱体11内部,启动伺服电机使得驱动轴21带动旋转轴22使得梳棉杆23开始转动对原料进行疏松,疏松的同时原料内部掺杂的石子等杂质会掉落至过滤斜板55上,启动凸轮驱动14使得支撑板53带动过滤单元进行上下移动,促进杂质的过滤使其能够进入到收集盒56内储存,长时间进行过滤加工后,可启动螺杆电机31使得硬质刮料刷33在滑杆32上移动,再接触梳棉杆23将其表面缠绕的绵进行刮除,并通过移动接触挂料勾43使其保存在勾体上。As shown in Figures 1-5, when the raw material filtering device is in use, the fine cotton raw material that needs to be loosened and filtered is placed into the filter box body 11 through the feed port 13, and the servo motor is started so that the drive shaft 21 drives the rotating shaft 22 to make the combing rod 23 start to rotate to loosen the raw material. During the loosening, impurities such as stones mixed in the raw material will fall onto the filter inclined plate 55. The cam drive 14 is started so that the support plate 53 drives the filter unit to move up and down, promoting the filtering of impurities so that they can enter the collection box 56 for storage. After a long period of filtering processing, the screw motor 31 can be started to make the hard scraper brush 33 move on the slide rod 32, and then contact the combing rod 23 to scrape off the cotton wrapped around its surface, and store it on the hook body by moving the contact hanging hook 43.
上文一般性的对本实用新型做了详尽的描述,但在本实用新型基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本实用新型思想精神的修改或改进,均在本实用新型的保护范围之内。The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
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