CN221939731U - Vertical twisting winding device for hair fiber yarn - Google Patents
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- 239000000835 fiber Substances 0.000 title claims abstract description 53
- 238000004804 winding Methods 0.000 title claims abstract description 22
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010924 continuous production Methods 0.000 abstract description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型公开了发用纤维丝立式加捻卷绕装置,包括设在车间地板的下支架和设在车间屋顶的上吊架,下支架上设有水平旋转机构,水平旋转机构上圆周阵列有若干个立式定位架,立式定位架上套装有竖向设置的筒管,筒管外缠绕有纤维丝,上吊架上设有导丝轮,所有筒管上的纤维丝均向上绕过导丝轮被牵引水平向前输出。本实用新型方便快捷、可行性高,不会让纤维丝产生过大的张力,不会让丝束在加捻过程中有断丝的产生,以便后续变形纤维的生产,解决了纤维加捻卷绕同时进行的问题,产品质量也得到很好的控制,为可连续生产提供了很大帮助。
The utility model discloses a vertical twisting and winding device for hair-use fiber yarns, including a lower bracket arranged on the floor of a workshop and an upper hanger arranged on the roof of the workshop, a horizontal rotating mechanism is arranged on the lower bracket, a plurality of vertical positioning frames are arranged in a circumferential array on the horizontal rotating mechanism, a vertically arranged bobbin is mounted on the vertical positioning frame, fiber yarns are wound around the bobbin, and a guide wire wheel is arranged on the upper hanger, and fiber yarns on all bobbins are pulled horizontally forward by passing around the guide wire wheel upward. The utility model is convenient, fast, and highly feasible, and will not cause excessive tension in the fiber yarns, and will not cause broken yarns to be generated during the twisting process, so as to facilitate the subsequent production of deformed fibers, solve the problem of simultaneous fiber twisting and winding, and the product quality is also well controlled, which provides great help for continuous production.
Description
技术领域Technical Field
本实用新型属于化学纤维生产机械技术领域,具体涉及一种发用纤维丝立式加捻卷绕装置。The utility model belongs to the technical field of chemical fiber production machinery, and in particular relates to a vertical twisting and winding device for hair fibers.
背景技术Background Art
在发用纤维生产过程中,纤维丝需要加捻以增强其强度,或由于假发新产品的需求需要对纤丝维进行加捻的预处理。目前纺织类行业所运用的假捻加捻流程,针对发用纤维来说存在一些不足,比如加捻速度过快导致发用纤维丝断裂,张力过大等,影响纤维的质量。目前开发的新产品需要对2-6条纤维丝不同捻度的处理,并且加捻卷绕同时进行,降低工艺流程的长度及复杂度。纺织行业现有流行的加捻方法要么固定丝束一端正转或反转,要么固定中间部分形成假捻,这些方式都不太适应目前发用纤维生产工艺要求。In the production process of hair fibers, the fibers need to be twisted to increase their strength, or the fibers need to be pre-twisted due to the demand for new wig products. The false twisting process currently used in the textile industry has some shortcomings for hair fibers, such as the twisting speed is too fast, resulting in the breakage of the hair fibers, excessive tension, etc., which affects the quality of the fibers. The new products currently under development require the treatment of 2-6 fibers with different twists, and the twisting and winding are carried out simultaneously to reduce the length and complexity of the process. The current popular twisting methods in the textile industry either fix one end of the tow to rotate forward or reverse, or fix the middle part to form a false twist. These methods are not very suitable for the current production process requirements of hair fibers.
实用新型内容Utility Model Content
本实用新型为了解决现有技术中的不足之处,提供一种张力适度、纤维丝不易断裂、确保加捻后纤维丝束质量的发用纤维丝立式加捻卷绕装置。In order to solve the deficiencies in the prior art, the utility model provides a vertical twisting and winding device for hair fibers, which has moderate tension, is not easy to break fibers, and ensures the quality of the twisted fiber bundles.
将多个筒管上缠绕的纤维丝进行加捻卷绕Twisting and winding of fiber filaments wound on multiple bobbins
为解决上述技术问题,本实用新型采用如下技术方案:发用纤维丝立式加捻卷绕装置,包括设在车间地板的下支架和设在车间屋顶的上吊架,下支架上设有水平旋转机构,水平旋转机构上圆周阵列有若干个立式定位架,立式定位架上套装有竖向设置的筒管,筒管外缠绕有纤维丝,上吊架上设有导丝轮,所有筒管上的纤维丝均向上绕过导丝轮被牵引水平向前输出。In order to solve the above technical problems, the utility model adopts the following technical scheme: a vertical twisting and winding device for hair fiber yarns, comprising a lower bracket arranged on the workshop floor and an upper hanger arranged on the workshop roof, the lower bracket is provided with a horizontal rotating mechanism, a plurality of vertical positioning frames are arranged in a circular array on the horizontal rotating mechanism, a vertically arranged bobbin is mounted on the vertical positioning frame, fiber yarns are wound around the bobbin, a guide wheel is provided on the upper hanger, and the fiber yarns on all the bobbins are pulled upward around the guide wheel and output horizontally forward.
上吊架上设有位于导丝轮下方的导向套,导向套上下通透且呈下粗上细的圆锥筒状,导向套下端口向外翻折形成光滑曲面导向口,所有筒管上的纤维丝被均向上穿过导向套后绕过导丝轮被牵引水平向前输出。The upper hanger is provided with a guide sleeve located below the guide wheel. The guide sleeve is transparent from top to bottom and is in the shape of a conical cylinder with a thick bottom and a thin top. The lower end of the guide sleeve is folded outward to form a smooth curved guide opening. All fiber yarns on the bobbin pass upward through the guide sleeve and then bypass the guide wheel and are pulled forward horizontally for output.
导丝轮的中心轴两端通过螺栓设有防止加捻卷绕后纤维束脱轮的U型限位器。Both ends of the central axis of the guide wheel are provided with U-shaped limiters through bolts to prevent the fiber bundle from falling off the wheel after twisting and winding.
水平旋转机构包括变频调速电机、竖向旋转轴和托盘,竖向旋转轴上端和下端分别通过压力轴承转动连接在下支架上,托盘水平设置,托盘与竖向旋转轴具有同一中心线,托盘下表面固定连接在竖向旋转轴上端,托盘下表面与竖向旋转轴外圆之间设有若干块第一加强肋板,变频调速电机通过三角带传动机构与竖向旋转轴连接。The horizontal rotating mechanism includes a variable frequency speed regulating motor, a vertical rotating shaft and a pallet. The upper end and the lower end of the vertical rotating shaft are rotatably connected to the lower bracket through pressure bearings respectively. The pallet is arranged horizontally. The pallet and the vertical rotating shaft have the same center line. The lower surface of the pallet is fixedly connected to the upper end of the vertical rotating shaft. A plurality of first reinforcing ribs are arranged between the lower surface of the pallet and the outer circle of the vertical rotating shaft. The variable frequency speed regulating motor is connected to the vertical rotating shaft through a V-belt transmission mechanism.
立式定位架沿托盘中心线圆周阵列设有六个,每个立式定位架均包括竖向设置的固定轴,固定轴下端固定连接在托盘上,固定轴下端外圆与托盘上表面设有若干块第二加强肋板,固定轴下部和上部均设有一组与筒管内圆滚动配合的旋转定位组件。Six vertical positioning frames are arranged in a circular array along the center line of the pallet, and each vertical positioning frame includes a vertically arranged fixed shaft, the lower end of the fixed shaft is fixedly connected to the pallet, a plurality of second reinforcing ribs are arranged on the outer circle of the lower end of the fixed shaft and the upper surface of the pallet, and a group of rotating positioning components that roll with the inner circle of the bobbin are arranged on the lower and upper parts of the fixed shaft.
旋转定位组件包括沿固定轴圆周阵列的四个L型轮架,L型轮架的水平段端部与固定轴外圆固定连接,L型轮架的竖向段过盈装配有滚动轴承,L型轮架与固定轴外圆之间设有第三加强肋板。The rotary positioning assembly includes four L-shaped wheel frames arranged along the circumference of the fixed shaft. The ends of the horizontal sections of the L-shaped wheel frames are fixedly connected to the outer circle of the fixed shaft. The vertical sections of the L-shaped wheel frames are interference fitted with rolling bearings. A third reinforcing rib is provided between the L-shaped wheel frame and the outer circle of the fixed shaft.
采用上述技术方案,本实用新型在工作使用时,先将缠绕有纤维丝的筒管套装在立式定位架上,通过下端支撑在托盘上,筒管内圆与旋转定位组件的滚动轴承具有微小间隙(保证方便套装筒管和取出筒管,同时支撑筒管不会有较大的晃动),将所有的筒管上的纤维丝向上抽出并依次穿过导向套和U型限位器,然后绕过导丝轮被水平牵拉,启动变频调速电机,变频调速电机通过三角带传动机构带动竖向旋转轴转动,竖向旋转轴带动托盘旋转,所有的套管随着托盘旋转,在旋转过程中对向上拉出筒管的纤维丝进行加捻,在加捻后的多条纤维丝在导向套内部合股(拧成一股),向上绕过导向轮被牵拉输出,由导丝轮导入下一道工序,完成加捻卷绕一体化作业。变频调速电机的转速可根据牵拉输出的速度进行调节,以达到不同数量纤维丝加捻卷绕不同的需求。根据合股的要求放入不同数量的筒管。By adopting the above technical scheme, when the utility model is used, the bobbin wrapped with fiber filaments is first sleeved on the vertical positioning frame, supported on the tray through the lower end, and the inner circle of the bobbin and the rolling bearing of the rotating positioning assembly have a small gap (to ensure the convenience of sleeve and take out the bobbin, and at the same time the bobbin will not have a large shake), all the fiber filaments on the bobbin are pulled upward and pass through the guide sleeve and the U-shaped limiter in turn, and then bypass the wire guide wheel to be pulled horizontally, start the variable frequency speed regulating motor, the variable frequency speed regulating motor drives the vertical rotating shaft to rotate through the V-belt transmission mechanism, and the vertical rotating shaft drives the tray to rotate, and all the sleeves rotate with the tray. During the rotation process, the fiber filaments pulled out of the bobbin are twisted, and the twisted multiple fiber filaments are combined (twisted into one strand) inside the guide sleeve, and are pulled upward around the guide wheel and output, and are introduced into the next process by the wire guide wheel to complete the twisting and winding integrated operation. The speed of the variable frequency speed regulating motor can be adjusted according to the speed of the pulling output to meet the different needs of twisting and winding of different numbers of fiber filaments. Different numbers of bobbins are put in according to the requirements of plying.
导向套起到导向所有条纤维丝更快被加捻卷绕的作用。U型限位器可防止合股后的纤维束脱轮,保证生产连续不断进行。压力轴承的设置,对竖向旋转轴受到的竖向压力提供支撑。The guide sleeve guides all the fiber strands to be twisted and wound faster. The U-shaped limiter prevents the fiber bundle from falling off the wheel after plying, ensuring continuous production. The pressure bearing is set to support the vertical pressure on the vertical rotating shaft.
第一加强肋板起到增强托盘与竖向旋转轴之间连接强度的作用。第二加强肋板起到增强固定轴与托盘之间连接强度的作用。第三加强肋板起到增强L型轮架与固定轴之间连接强度的作用。The first reinforcing rib plate plays a role in enhancing the connection strength between the pallet and the vertical rotating shaft. The second reinforcing rib plate plays a role in enhancing the connection strength between the fixed shaft and the pallet. The third reinforcing rib plate plays a role in enhancing the connection strength between the L-shaped wheel frame and the fixed shaft.
由于筒管随着托盘旋转时,筒管也会有往复的正转或反转,旋转定位组件的设置,使筒管内圆与滚动轴承之间滚动连接,从而降低磨损,同时减小纤维丝对筒管的牵拉力,避免牵拉力过大被拉断裂。L型轮架的设置,方便滚动轴承的安装和拆卸。As the bobbin rotates with the tray, it will also reciprocate forward or reverse. The setting of the rotary positioning assembly allows the inner circle of the bobbin to be rollingly connected with the rolling bearing, thereby reducing wear and tear, while reducing the pulling force of the fiber on the bobbin to avoid excessive pulling force and breakage. The setting of the L-shaped wheel frame facilitates the installation and removal of the rolling bearing.
综上所述,本实用新型方便快捷、可行性高,不会让纤维丝产生过大的张力,不会让丝束在加捻过程中有断丝的产生,以便后续变形纤维的生产,解决了纤维加捻卷绕同时进行的问题,产品质量也得到很好的控制,为可连续生产提供了很大帮助。To sum up, the utility model is convenient, fast and highly feasible. It will not cause excessive tension in the fiber filaments and will not cause broken filaments in the twisting process, which facilitates the subsequent production of deformed fibers. It solves the problem of simultaneous twisting and winding of fibers, and the product quality is also well controlled, which provides great help for continuous production.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2是图1中立式定位架和托盘的俯视图;FIG2 is a top view of the vertical positioning frame and the tray in FIG1 ;
图3是图1中立式定位架和筒管的放大图;Fig. 3 is an enlarged view of the vertical positioning frame and the bobbin in Fig. 1;
图4是图1中导丝轮和U型限位器的正面视图。FIG. 4 is a front view of the guide wheel and the U-shaped limiter in FIG. 1 .
具体实施方式DETAILED DESCRIPTION
如图1-图4所示,本实用新型的发用纤维丝立式加捻卷绕装置,包括设在车间地板的下支架1和设在车间屋顶2的上吊架3,下支架1上设有水平旋转机构,水平旋转机构上圆周阵列有若干个立式定位架4,立式定位架4上套装有竖向设置的筒管5,筒管5外缠绕有纤维丝6,上吊架3上设有导丝轮7,所有筒管5上的纤维丝6均向上绕过导丝轮7被牵引水平向前输出。As shown in Figures 1 to 4, the utility model of the vertical twisting and winding device for hair fibers comprises a lower bracket 1 arranged on the workshop floor and an upper hanger 3 arranged on the workshop roof 2, the lower bracket 1 is provided with a horizontal rotating mechanism, a plurality of vertical positioning frames 4 are arranged in a circular array on the horizontal rotating mechanism, a vertically arranged bobbin 5 is mounted on the vertical positioning frame 4, and fiber filaments 6 are wound around the bobbin 5, a guide wheel 7 is provided on the upper hanger 3, and all fiber filaments 6 on the bobbin 5 are pulled upward around the guide wheel 7 and output horizontally forward.
上吊架3上设有位于导丝轮7下方的导向套8,导向套8上下通透且呈下粗上细的圆锥筒状,导向套8下端口向外翻折形成光滑曲面导向口,所有筒管5上的纤维丝6被均向上穿过导向套8后绕过导丝轮7被牵引水平向前输出。The upper hanger 3 is provided with a guide sleeve 8 located below the guide wheel 7. The guide sleeve 8 is transparent from top to bottom and is in the shape of a conical cylinder that is thick at the bottom and thin at the top. The lower end of the guide sleeve 8 is folded outward to form a smooth curved guide opening. All fiber filaments 6 on the bobbin 5 are passed upward through the guide sleeve 8 and then bypass the guide wheel 7 and are pulled horizontally forward for output.
导丝轮7的中心轴9两端通过螺栓10设有防止加捻卷绕后纤维束11脱轮的U型限位器12。Both ends of the central axis 9 of the guide wheel 7 are provided with U-shaped limiters 12 through bolts 10 to prevent the fiber bundle 11 from falling off the wheel after twisting and winding.
水平旋转机构包括变频调速电机13、竖向旋转轴14和托盘15,竖向旋转轴14上端和下端分别通过压力轴承16转动连接在下支架1上,托盘15水平设置,托盘15与竖向旋转轴14具有同一中心线,托盘15下表面固定连接在竖向旋转轴14上端,托盘15下表面与竖向旋转轴14外圆之间设有若干块第一加强肋板17,变频调速电机13通过三角带传动机构18(包括主动带轮、从动带轮和三角带)与竖向旋转轴14连接。The horizontal rotating mechanism includes a variable frequency speed regulating motor 13, a vertical rotating shaft 14 and a tray 15. The upper end and the lower end of the vertical rotating shaft 14 are rotatably connected to the lower bracket 1 through pressure bearings 16 respectively. The tray 15 is horizontally arranged. The tray 15 and the vertical rotating shaft 14 have the same center line. The lower surface of the tray 15 is fixedly connected to the upper end of the vertical rotating shaft 14. A plurality of first reinforcing ribs 17 are provided between the lower surface of the tray 15 and the outer circle of the vertical rotating shaft 14. The variable frequency speed regulating motor 13 is connected to the vertical rotating shaft 14 through a V-belt transmission mechanism 18 (including a driving pulley, a driven pulley and a V-belt).
立式定位架4沿托盘15中心线圆周阵列设有六个,每个立式定位架4均包括竖向设置的固定轴19,固定轴19下端固定连接在托盘15上,固定轴19下端外圆与托盘15上表面设有若干块第二加强肋板20,固定轴19下部和上部均设有一组与筒管5内圆滚动配合的旋转定位组件。Six vertical positioning frames 4 are arranged in a circular array along the center line of the tray 15, and each vertical positioning frame 4 includes a vertically arranged fixed shaft 19, the lower end of the fixed shaft 19 is fixedly connected to the tray 15, and a plurality of second reinforcing ribs 20 are arranged on the outer circle of the lower end of the fixed shaft 19 and the upper surface of the tray 15, and a group of rotating positioning components that roll with the inner circle of the bobbin 5 are arranged at the lower and upper parts of the fixed shaft 19.
旋转定位组件包括沿固定轴19圆周阵列的四个L型轮架21,L型轮架的水平段端部与固定轴19外圆固定连接,L型轮架的竖向段过盈装配有滚动轴承22,L型轮架21与固定轴19外圆之间设有第三加强肋板23。The rotation positioning assembly includes four L-shaped wheel frames 21 arranged along the circumference of the fixed shaft 19. The ends of the horizontal sections of the L-shaped wheel frames are fixedly connected to the outer circle of the fixed shaft 19. The vertical sections of the L-shaped wheel frames are interference fitted with rolling bearings 22. A third reinforcing rib 23 is provided between the L-shaped wheel frame 21 and the outer circle of the fixed shaft 19.
本实用新型在工作使用时,先将缠绕有纤维丝6的筒管套装在立式定位架4上,通过下端支撑在托盘15上,筒管5内圆与旋转定位组件的滚动轴承22具有微小间隙(保证方便套装筒管5和取出筒管5,同时支撑筒管5不会有较大的晃动),将所有的筒管5上的纤维丝6向上抽出并依次穿过导向套8和U型限位器12,然后绕过导丝轮7被水平牵拉,启动变频调速电机13,变频调速电机13通过三角带传动机构18带动竖向旋转轴14转动,竖向旋转轴14带动托盘15旋转,所有的套管随着托盘15旋转,在旋转过程中对向上拉出筒管5的纤维丝6进行加捻,在加捻后的多条纤维丝6在导向套8内部合股(拧成一股),向上绕过导向轮被牵拉输出,由导丝轮7导入下一道工序,完成加捻卷绕一体化作业。When the utility model is in use, the bobbin wrapped with fiber filaments 6 is first sleeved on the vertical positioning frame 4, and supported on the tray 15 through the lower end. There is a small gap between the inner circle of the bobbin 5 and the rolling bearing 22 of the rotating positioning assembly (to ensure the convenience of sleeve and removal of the bobbin 5, and at the same time support the bobbin 5 without large shaking), all the fiber filaments 6 on the bobbin 5 are pulled upward and pass through the guide sleeve 8 and the U-shaped limiter 12 in turn, and then bypass the wire guide wheel 7 to be pulled horizontally, start the variable frequency speed regulation motor 13, the variable frequency speed regulation motor 13 drives the vertical rotating shaft 14 to rotate through the V-belt transmission mechanism 18, and the vertical rotating shaft 14 drives the tray 15 to rotate, and all the sleeves rotate with the tray 15. During the rotation process, the fiber filaments 6 pulled out of the bobbin 5 upward are twisted, and the multiple fiber filaments 6 after twisting are combined (twisted into one strand) inside the guide sleeve 8, bypass the guide wheel and are pulled and output upward, and are introduced into the next process by the wire guide wheel 7 to complete the twisting and winding integrated operation.
本实施例并非对本实用新型的形状、材料、结构等作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本实用新型技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the protection scope of the technical solution of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420237068.0U CN221939731U (en) | 2024-01-31 | 2024-01-31 | Vertical twisting winding device for hair fiber yarn |
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