CN221938318U - Cab tilting mechanism and vehicle - Google Patents
Cab tilting mechanism and vehicle Download PDFInfo
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- CN221938318U CN221938318U CN202420712130.7U CN202420712130U CN221938318U CN 221938318 U CN221938318 U CN 221938318U CN 202420712130 U CN202420712130 U CN 202420712130U CN 221938318 U CN221938318 U CN 221938318U
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Abstract
Description
技术领域Technical Field
本实用新型涉及车辆零部件技术领域,尤其是涉及一种驾驶室翻转机构及车辆。The utility model relates to the technical field of vehicle parts, in particular to a cab flipping mechanism and a vehicle.
背景技术Background Art
目前卡车车身普遍采用驾驶室前翻结构,便于使用过程中的维修、保养。驾驶室前端安装翻转机构,起支撑驾驶室重量和提供翻转扭力作用,后端安装锁止机构,当需要维修和保养时,打开后端的锁止机构,可实现驾驶室前翻一定角度时锁止,便于发动机故障维修和日常保养。At present, truck bodies generally adopt a cab forward flip structure, which is convenient for repair and maintenance during use. A flip mechanism is installed at the front of the cab to support the weight of the cab and provide flip torque, and a locking mechanism is installed at the rear end. When repair and maintenance are required, the locking mechanism at the rear end can be opened to lock the cab when it flips forward to a certain angle, which is convenient for engine failure repair and daily maintenance.
翻转机构有单扭杆翻转机构和双扭杆翻转机构两种常用类型,其中双扭杆翻转机构又可细分为普通双扭杆和同轴双扭杆两种。同轴双扭杆翻转与单扭杆翻转相比,该翻转左、右托臂受力相同,安装后不存在驾驶室偏转问题,左、右翻转支座受力均匀,使用寿命延长;较普通双扭杆翻转相比取消了摇臂结构,车身重量直接压在翻转轴上,不存在扭杆扭力使驾驶室上、下窜动现象,可解决振动异响问题。There are two common types of flipping mechanisms: single torsion bar flipping mechanism and double torsion bar flipping mechanism. The double torsion bar flipping mechanism can be further divided into ordinary double torsion bar and coaxial double torsion bar. Compared with the single torsion bar flipping, the coaxial double torsion bar flipping has the same force on the left and right supporting arms, so there is no cab deflection problem after installation. The left and right flip supports are evenly stressed and the service life is extended. Compared with the ordinary double torsion bar flipping, the rocker arm structure is cancelled, and the weight of the vehicle body is directly pressed on the flip shaft. There is no torsion bar torque causing the cab to move up and down, which can solve the problem of vibration and abnormal noise.
然而,相关技术中的同轴双扭杆翻转机构仍存在结构设计不尽合理的问题,仍需进一步改进。However, the coaxial double torsion bar flipping mechanism in the related art still has the problem of unreasonable structural design and still needs further improvement.
实用新型内容Utility Model Content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型的一个目的在于提出一种驾驶室翻转机构,所述驾驶室翻转机构结构设计更加合理,使用寿命更长。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a cab turning mechanism, the cab turning mechanism has a more reasonable structural design and a longer service life.
本实用新型还旨在提出一种车辆,以应用上述的驾驶室翻转机构。The utility model also aims to provide a vehicle to which the above-mentioned cab flipping mechanism is applied.
根据本实用新型实施例的驾驶室翻转机构,包括:The cab flipping mechanism according to the embodiment of the utility model comprises:
管体,所述管体包括横梁管和设于所述横梁管轴向两侧的花键管,所述横梁管与所述花键管焊接连接形成第一焊接部;A tube body, the tube body comprising a cross beam tube and spline tubes arranged on both axial sides of the cross beam tube, the cross beam tube and the spline tube are welded to form a first welding portion;
扭杆,所述扭杆穿设于所述管体,所述扭杆与所述花键管花键连接,所述扭杆与车身相连;A torsion bar, the torsion bar is passed through the tube body, the torsion bar is spline-connected to the spline tube, and the torsion bar is connected to the vehicle body;
两个连接臂,两个所述连接臂沿所述管体轴向间隔开地布置,所述连接臂与所述管体焊接连接形成第二焊接部,两个所述连接臂用于与驾驶室连接,所述第一焊接部位于所述连接臂在轴向上的一侧。Two connecting arms are arranged axially spaced apart from each other along the tube body, the connecting arms are welded to the tube body to form a second welding portion, the two connecting arms are used to connect to the cab, and the first welding portion is located on one side of the connecting arm in the axial direction.
根据本实用新型实施例的驾驶室翻转机构,在使用过程中,在翻转驾驶室时,驾驶室会通过连接臂带动管体随同一起旋转,管体的花键管与扭杆花键连接,因此管体会带动扭杆扭转积蓄扭矩,在驾驶室翻转回时,上述积蓄的扭矩可以为驾驶室提供翻转力,以帮助驾驶室复位。同时,本实用新型将第一焊接部设于连接臂在轴向上的一侧,这样,第一焊接部距离第二焊接部可以尽可能地远,第一焊接部和第二焊接部形成时产生的焊接变形的相互影响可以尽可能地小,从而可以实现降低第二焊接部处产生应力集中、长期使用产生应力腐蚀开裂的风险,由此,本实用新型的驾驶室翻转机构的结构设计更加合理,使用寿命更长,不易发生损坏。According to the cab flipping mechanism of the embodiment of the utility model, during use, when flipping the cab, the cab will drive the pipe body to rotate together through the connecting arm, and the spline tube of the pipe body is spline-connected to the torsion bar, so the pipe body will drive the torsion bar to twist and accumulate torque, and when the cab flips back, the accumulated torque can provide a flipping force for the cab to help the cab reset. At the same time, the utility model arranges the first welding part on one side of the connecting arm in the axial direction, so that the first welding part can be as far away from the second welding part as possible, and the mutual influence of the welding deformation generated when the first welding part and the second welding part are formed can be as small as possible, so as to reduce the risk of stress concentration at the second welding part and stress corrosion cracking caused by long-term use. Therefore, the structural design of the cab flipping mechanism of the utility model is more reasonable, the service life is longer, and it is not easy to be damaged.
根据本实用新型的一些实施例,所述第一焊接部与距离最近的所述第二焊接部之间的间距大于50mm。According to some embodiments of the present invention, the distance between the first welding portion and the second welding portion which is closest to the first welding portion is greater than 50 mm.
根据本实用新型的一些实施例,所述第一焊接部与距离最近所述第二焊接部之间的间距大于所述连接臂在所述管体轴向上尺寸的二分之一。According to some embodiments of the present invention, the distance between the first welding portion and the second welding portion which is closest to the first welding portion is greater than half of the axial dimension of the connecting arm of the tube body.
根据本实用新型的一些实施例,所述第二焊接部环绕所述管体布置。According to some embodiments of the present invention, the second welding portion is arranged around the tube body.
根据本实用新型的一些实施例,两个所述第一焊接部分别设于两个所述连接臂的彼此远离侧。According to some embodiments of the present invention, the two first welding portions are respectively arranged on sides of the two connecting arms that are away from each other.
根据本实用新型的一些实施例,所述横梁管和所述花键管中的一个的一端端部设有插接部,所述横梁管和所述花键管中的另一个的一端外周面设有插接槽,所述插接部和所述插接槽适配插接,所述插接部与所述插接槽端面相互焊接形成所述第一焊接部。According to some embodiments of the utility model, an end portion of one of the crossbeam tube and the spline tube is provided with a plug-in portion, and an outer peripheral surface of one end of the other of the crossbeam tube and the spline tube is provided with a plug-in groove, the plug-in portion and the plug-in groove are adapted to be plug-in, and the plug-in portion and the end face of the plug-in groove are welded to each other to form the first welding portion.
根据本实用新型的一些实施例,所述插接部为环形插接部,所述插接槽为环形插接槽。According to some embodiments of the present utility model, the plug-in portion is an annular plug-in portion, and the plug-in groove is an annular plug-in groove.
根据本实用新型的一些实施例,所述插接部在轴向上的端面与所述管体的中心轴线之间的夹角小于90度;所述插接槽在轴向上的端面与所述插接槽的中心轴线之间的夹角小于90度。According to some embodiments of the present invention, the angle between the axial end face of the plug-in portion and the central axis of the tube body is less than 90 degrees; the angle between the axial end face of the plug-in slot and the central axis of the plug-in slot is less than 90 degrees.
根据本实用新型的一些实施例,所述插接部设有贯穿所述插接部内表面和外表面的塞焊孔。According to some embodiments of the present utility model, the plug-in portion is provided with a plug welding hole penetrating through the inner surface and the outer surface of the plug-in portion.
根据本实用新型的一些实施例,所述塞焊孔关于所述插接部的中心轴线对称设有多个。According to some embodiments of the present invention, a plurality of the plug welding holes are symmetrically arranged about the central axis of the plug-in portion.
根据本实用新型实施例的车辆,包括前文所述的驾驶室翻转机构。The vehicle according to the embodiment of the utility model comprises the cab flipping mechanism described above.
根据本实用新型实施例的车辆,由于包括上述驾驶室翻转机构,因此至少具有如下优势:维修更换次数少,使用寿命长,使用效果更好。The vehicle according to the embodiment of the utility model has at least the following advantages because it includes the above-mentioned cab flipping mechanism: fewer maintenance and replacement times, longer service life, and better use effect.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是本实用新型实施例的驾驶室翻转机构的结构示意图;FIG1 is a schematic structural diagram of a cab flipping mechanism according to an embodiment of the utility model;
图2是本实用新型实施例的驾驶室翻转机构中管体的局部剖视图;FIG2 is a partial cross-sectional view of a tube body in a cab flipping mechanism according to an embodiment of the present utility model;
图3是本实用新型实施例的驾驶室翻转机构中横梁管的局部剖视图;3 is a partial cross-sectional view of a cross beam tube in a cab flipping mechanism according to an embodiment of the present utility model;
图4是本实用新型实施例的驾驶室翻转机构中花键管的剖视图。4 is a cross-sectional view of a spline tube in the cab flipping mechanism according to an embodiment of the present utility model.
附图标记:Reference numerals:
驾驶室翻转机构100;Cab flipping mechanism 100;
管体10;Tube body 10;
横梁管101;花键管102;第一焊接部103;Beam tube 101; spline tube 102; first welding portion 103;
连接臂20;Connecting arm 20;
第二焊接部201;第一连接板202;第二连接板203;连接件204;Second welding portion 201; first connecting plate 202; second connecting plate 203; connecting member 204;
插接部30;插接槽40;塞焊孔50。Insertion portion 30; insertion groove 40; plug welding hole 50.
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "length", "width", "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征,用于区别描述特征,无顺序之分,无轻重之分。In addition, features defined as “first” or “second” may explicitly or implicitly include one or more such features, and are used to distinguish and describe features, without any distinction in order or importance.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, unless otherwise specified, “plurality” means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面参考图1-图4,描述根据本实用新型实施例的驾驶室翻转机构100。1 to 4 , a cab flipping mechanism 100 according to an embodiment of the present utility model is described below.
如图1所示,根据本实用新型实施例的驾驶室翻转机构100包括管体10、扭杆和两个连接臂20,管体10包括横梁管101和设于横梁管101轴向两侧的花键管102,横梁管101与花键管102焊接连接形成第一焊接部103;扭杆穿设于管体10,扭杆与花键管102花键连接,扭杆与车身相连;两个连接臂20沿管体10轴向间隔开地布置,连接臂20与管体10焊接连接形成第二焊接部201,两个连接臂20用于与驾驶室连接,第一焊接部103位于连接臂20在轴向上的一侧。As shown in Figure 1, the cab flipping mechanism 100 according to the embodiment of the utility model includes a tube body 10, a torsion bar and two connecting arms 20. The tube body 10 includes a crossbeam tube 101 and a spline tube 102 arranged on both sides of the axial direction of the crossbeam tube 101. The crossbeam tube 101 and the spline tube 102 are welded to form a first welding portion 103; the torsion bar passes through the tube body 10, the torsion bar is spline-connected to the spline tube 102, and the torsion bar is connected to the vehicle body; the two connecting arms 20 are arranged axially spaced apart from each other along the tube body 10, and the connecting arms 20 are welded to the tube body 10 to form a second welding portion 201. The two connecting arms 20 are used to connect to the cab, and the first welding portion 103 is located on one side of the connecting arm 20 in the axial direction.
具体而言,横梁管101与花键管102焊接连接形成第一焊接部103,这里,是指横梁管101的轴向端面和花键管102的轴向端面焊接连接,横梁管101和花键管102焊接连接的部分形成第一焊接部103,第一焊接部103可以为焊缝,或者说,有焊接痕迹的部分。Specifically, the crossbeam tube 101 and the spline tube 102 are welded to form a first welding portion 103, which refers to the welding connection between the axial end face of the crossbeam tube 101 and the axial end face of the spline tube 102. The welded portion between the crossbeam tube 101 and the spline tube 102 forms the first welding portion 103. The first welding portion 103 can be a weld, or a portion with welding marks.
扭杆穿设于管体10,具体为,扭杆穿设于横梁管101和设于横梁管101轴向两侧的花键管102。扭杆与花键管102花键连接,扭杆与车身相连,这里可以为,扭杆与管体10中部对应的部分与车身相连,扭杆处于管体10端部的部分与花键管102花键连接,从而扭杆与花键管102连接的部分会随花键管102同步转动,扭杆与车身固定,这样花键管102转动时,可以带动扭杆扭转。由于花键连接受力较为均匀,且花键上的槽一般较浅,齿根处应力集中较小,对强度的削弱较少;花键主要通过多个齿接触,总接触面积较大,因而可承受较大的载荷,有利于扭矩的传递。一个花键管102的内壁可以设置多处与扭杆相连。The torsion bar is passed through the tube body 10, specifically, the torsion bar is passed through the cross beam tube 101 and the spline tube 102 arranged on both sides of the cross beam tube 101. The torsion bar is spline-connected with the spline tube 102, and the torsion bar is connected to the vehicle body. Here, the portion of the torsion bar corresponding to the middle of the tube body 10 is connected to the vehicle body, and the portion of the torsion bar at the end of the tube body 10 is spline-connected with the spline tube 102, so that the portion of the torsion bar connected to the spline tube 102 will rotate synchronously with the spline tube 102, and the torsion bar is fixed to the vehicle body, so that when the spline tube 102 rotates, the torsion bar can be driven to twist. Since the spline connection is more uniformly stressed, and the grooves on the spline are generally shallow, the stress concentration at the root of the tooth is smaller, and the strength is less weakened; the spline is mainly contacted through multiple teeth, and the total contact area is larger, so it can withstand a larger load, which is conducive to the transmission of torque. The inner wall of a spline tube 102 can be set to connect to the torsion bar at multiple locations.
具体地,连接臂20可以为连接板、连接杆、连接架等等,在此不作具体限制。连接臂20与管体10焊接连接形成第二焊接部201。例如,连接臂20可以与管体10的周向侧壁焊接,连接臂20与管体10焊接的部位形成第二焊接部201,例如,第二焊接部201可以为焊缝或者有焊接痕迹的部分。两个连接臂20用于与驾驶室连接,也就是说,驾驶室相对车身转动时,会带动连接臂20同步转动,从而连接臂20会带动管体10转动。Specifically, the connecting arm 20 can be a connecting plate, a connecting rod, a connecting frame, etc., which are not specifically limited here. The connecting arm 20 is welded to the tube body 10 to form a second welding portion 201. For example, the connecting arm 20 can be welded to the circumferential side wall of the tube body 10, and the portion where the connecting arm 20 is welded to the tube body 10 forms the second welding portion 201. For example, the second welding portion 201 can be a weld or a portion with welding marks. The two connecting arms 20 are used to connect with the cab, that is, when the cab rotates relative to the vehicle body, the connecting arm 20 will be driven to rotate synchronously, so that the connecting arm 20 will drive the tube body 10 to rotate.
对于卡车而言,发动机一般布置在驾驶室的下部,车辆在维修的时候,需要将驾驶室翻转起来,以对发动机进行维修保养。由于卡车的驾驶室较重,因此需要借助扭杆翻转机构对驾驶室进行翻转。For trucks, the engine is generally arranged at the bottom of the cab. When the vehicle is repaired, the cab needs to be turned over to repair and maintain the engine. Since the cab of the truck is heavy, the cab needs to be turned over with the help of a torsion bar flipping mechanism.
本实用新型实施例的驾驶室翻转机构100的工作过程如下:在翻转驾驶室时,驾驶室会通过连接臂20带动管体10随同一起旋转,管体10的花键管102与扭杆花键连接,因此管体10会带动扭杆扭转积蓄扭矩,在驾驶室翻转回时,上述积蓄的扭矩可以为驾驶室提供翻转力,以帮助驾驶室复位。The working process of the cab flipping mechanism 100 of the embodiment of the utility model is as follows: when flipping the cab, the cab will drive the tube body 10 to rotate together through the connecting arm 20. The spline tube 102 of the tube body 10 is spline-connected to the torsion bar, so the tube body 10 will drive the torsion bar to twist and accumulate torque. When the cab flips back, the above-mentioned accumulated torque can provide a flipping force for the cab to help the cab reset.
在一些相关技术中,第一焊接部形成于管体连接有连接臂的部分处,第一焊接部和第二焊接部距离过近,管体连接有连接臂的部分处容易产生应力集中的问题,可能导致第二焊接部在驾驶室翻转机构使用过程中发生应力腐蚀开裂。In some related technologies, the first welding portion is formed at the portion where the tube body is connected to the connecting arm, and the distance between the first welding portion and the second welding portion is too close. Stress concentration is prone to occur at the portion where the tube body is connected to the connecting arm, which may cause stress corrosion cracking of the second welding portion during the use of the cab flip mechanism.
第一焊接部103位于连接臂20在轴向上的一侧,这里,两个第一焊接部103可以分别设于两个连接臂20的彼此远离侧,或者,两个第一焊接部103也可以分别设于两个连接臂20的彼此靠近侧,或者,两个第一焊接部103中的其中一个设于一个连接臂20远离另一个连接臂20的一侧,两个第一焊接部103中的其中另一个设于一个连接臂20靠近另一个连接臂20的一侧。本实用新型实施例通过将第一焊接部103设于连接臂20轴向上的一侧,这样,第一焊接部103的布置位置更加灵活,第一焊接部103可以距离连接臂20尽可能地远,减少第一焊接部103和第二焊接部201焊接变形相互影响,降低第二焊接部201产生应力集中、长期使用产生裂缝或腐蚀开裂的风险。The first welding portion 103 is located on one side of the connecting arm 20 in the axial direction. Here, the two first welding portions 103 can be respectively arranged on the sides of the two connecting arms 20 that are away from each other, or the two first welding portions 103 can also be respectively arranged on the sides of the two connecting arms 20 that are close to each other, or one of the two first welding portions 103 is arranged on the side of one connecting arm 20 away from the other connecting arm 20, and the other of the two first welding portions 103 is arranged on the side of one connecting arm 20 close to the other connecting arm 20. In the embodiment of the utility model, by arranging the first welding portion 103 on one side of the connecting arm 20 in the axial direction, the arrangement position of the first welding portion 103 is more flexible, and the first welding portion 103 can be as far away from the connecting arm 20 as possible, thereby reducing the mutual influence of the welding deformation of the first welding portion 103 and the second welding portion 201, and reducing the risk of stress concentration in the second welding portion 201, cracks or corrosion cracks due to long-term use.
根据本实用新型实施例的驾驶室翻转机构100,在使用过程中,在翻转驾驶室时,驾驶室会通过连接臂20带动管体10随同一起旋转,管体10的花键管102与扭杆花键连接,因此管体10会带动扭杆扭转积蓄扭矩,在驾驶室翻转回时,上述积蓄的扭矩可以为驾驶室提供翻转力,以帮助驾驶室复位。同时,本实用新型将第一焊接部103设于连接臂20在轴向上的一侧,这样,第一焊接部103距离第二焊接部201可以尽可能地远,第一焊接部103和第二焊接部201形成时产生的焊接变形的相互影响可以尽可能地小,从而可以实现降低第二焊接部201处产生应力集中、长期使用产生应力腐蚀开裂的风险,由此,本实用新型的驾驶室翻转机构100的结构设计更加合理,使用寿命更长,不易发生损坏。According to the cab flipping mechanism 100 of the embodiment of the utility model, during use, when flipping the cab, the cab will drive the pipe body 10 to rotate together through the connecting arm 20, and the spline pipe 102 of the pipe body 10 is spline-connected with the torsion bar, so the pipe body 10 will drive the torsion bar to twist and accumulate torque. When the cab flips back, the accumulated torque can provide a flipping force for the cab to help the cab reset. At the same time, the utility model arranges the first welding part 103 on one side of the connecting arm 20 in the axial direction, so that the first welding part 103 can be as far away from the second welding part 201 as possible, and the mutual influence of the welding deformation generated when the first welding part 103 and the second welding part 201 are formed can be as small as possible, so that the risk of stress concentration at the second welding part 201 and stress corrosion cracking caused by long-term use can be reduced. Therefore, the structural design of the cab flipping mechanism 100 of the utility model is more reasonable, the service life is longer, and it is not easy to be damaged.
根据本实用新型的一些实施例,第一焊接部103与距离最近的第二焊接部201之间的间距大于50mm。例如,第一焊接部103与距离最近的第二焊接部201之间的间距可以为60mm、70mm、80mm等等,这样,第一焊接部103和第二焊接部201形成时产生的焊接变形的相互影响较小,第二焊接部201产生应力集中、长期使用产生应力腐蚀开裂的风险较低,本实用新型的驾驶室翻转机构100的结构设计更加合理,使用寿命更长,不易发生损坏。According to some embodiments of the present invention, the spacing between the first welding portion 103 and the nearest second welding portion 201 is greater than 50 mm. For example, the spacing between the first welding portion 103 and the nearest second welding portion 201 can be 60 mm, 70 mm, 80 mm, etc. In this way, the mutual influence of the welding deformation generated when the first welding portion 103 and the second welding portion 201 are formed is small, and the risk of stress concentration and stress corrosion cracking in the second welding portion 201 during long-term use is low. The structural design of the cab flip mechanism 100 of the present invention is more reasonable, the service life is longer, and it is not easy to be damaged.
更为具体地,如图1所示,每个连接臂20均包括沿管体10轴向方向间隔开布置的第一连接板202和第二连接板203,连接件204设于第一连接板202和第二连接板203之间,第一连接板202和第二连接板203通过连接件204彼此连接,第一连接板202和第二连接板203均与管体10焊接连接形成第二焊接部201,也就是说,每个连接臂20与管体10之间均形成两个第二焊接部201。More specifically, as shown in Figure 1, each connecting arm 20 includes a first connecting plate 202 and a second connecting plate 203 arranged at intervals along the axial direction of the tube body 10, and a connecting piece 204 is provided between the first connecting plate 202 and the second connecting plate 203. The first connecting plate 202 and the second connecting plate 203 are connected to each other through the connecting piece 204. The first connecting plate 202 and the second connecting plate 203 are both welded to the tube body 10 to form a second welding portion 201. That is, two second welding portions 201 are formed between each connecting arm 20 and the tube body 10.
根据本实用新型的一些实施例,如图1所示,第一焊接部103与距离最近第二焊接部201之间的间距大于连接臂20在管体10轴向上尺寸的二分之一。在相关技术中,一个连接臂20与管体10之间形成两个第二焊接部201,第一焊接部103位于两个第二焊接部201之间,为了保证第一焊接部103与两个第二焊接部201之间的间距都足够大,第一焊接部103通常位于两个第二焊接部201的正中间。在本申请的实施例中,第一焊接部103与距离最近第二焊接部201之间的间距大于连接臂20在管体10轴向上尺寸的二分之一,也就是说,在本申请实施例中,第一焊接部103与距离最近的第二焊接部201之间的间距大于相关技术中第二焊接部和第一焊接部之间的间距,这样,本实用新型实施例中的第二焊接部201处发生应力集中、第二焊接部201处出现应力腐蚀开裂的风险更低。According to some embodiments of the present invention, as shown in FIG1 , the spacing between the first welding portion 103 and the nearest second welding portion 201 is greater than half of the axial dimension of the connecting arm 20 in the pipe body 10. In the related art, two second welding portions 201 are formed between one connecting arm 20 and the pipe body 10, and the first welding portion 103 is located between the two second welding portions 201. In order to ensure that the spacing between the first welding portion 103 and the two second welding portions 201 is large enough, the first welding portion 103 is usually located in the middle of the two second welding portions 201. In the embodiment of the present application, the spacing between the first welding portion 103 and the nearest second welding portion 201 is greater than half of the axial dimension of the connecting arm 20 in the pipe body 10, that is, in the embodiment of the present application, the spacing between the first welding portion 103 and the nearest second welding portion 201 is greater than the spacing between the second welding portion and the first welding portion in the related art. In this way, the risk of stress concentration and stress corrosion cracking at the second welding portion 201 in the embodiment of the present invention is lower.
根据本实用新型的一些实施例,第二焊接部201环绕管体10布置,也就是说,第二焊接部201呈圆环形。这样,连接臂20与管体10之间的连接面积大,连接臂20与管体10之间不易脱离,同时连接强度也更好。According to some embodiments of the present invention, the second welding portion 201 is arranged around the tube body 10, that is, the second welding portion 201 is in a circular ring shape. In this way, the connection area between the connecting arm 20 and the tube body 10 is large, the connecting arm 20 and the tube body 10 are not easy to separate, and the connection strength is also better.
在一些可选的实施例中,第二焊接部201也可以呈弧形。In some optional embodiments, the second welding portion 201 may also be arc-shaped.
根据本实用新型的一些实施例,如图1所示,两个第一焊接部103分别设于两个连接臂20的彼此远离侧。也就是说,花键管102在轴向上的尺寸更短。需要说明的是,横梁管101为成品管,成本较低,而花键管102需要额外加工,例如在花键管102的花键部分加工完毕后,花键管102周向表面需要进行额外车加工等工序,加工成本较高,因此,通过缩短花键管102,延长横梁管101,从而有利于降低整个管体10的成本,从而有利于降低驾驶室翻转机构100的生产成本。According to some embodiments of the utility model, as shown in FIG1 , the two first welding portions 103 are respectively arranged on the sides away from each other of the two connecting arms 20. That is to say, the size of the spline tube 102 in the axial direction is shorter. It should be noted that the crossbeam tube 101 is a finished tube with a lower cost, while the spline tube 102 requires additional processing. For example, after the spline part of the spline tube 102 is processed, the circumferential surface of the spline tube 102 needs to undergo additional machining and other processes, and the processing cost is relatively high. Therefore, by shortening the spline tube 102 and lengthening the crossbeam tube 101, it is beneficial to reduce the cost of the entire tube body 10, thereby helping to reduce the production cost of the cab flip mechanism 100.
根据本实用新型的一些实施例,如图2和图3所示,横梁管101和花键管102中的一个的一端端部设有插接部30,横梁管101和花键管102中的另一个的一端外周面设有插接槽40,插接部30和插接槽40适配插接,插接部30与插接槽40端面相互焊接形成第一焊接部103。可以理解的是,在焊接时,首先将插接部30插接于插接槽40中,然后再焊接插接部30与插接槽40端面。通过设置插接部30和插接槽40,焊接之前插接部30和插接槽40可以相互支撑、定位,因此,有利于降低横梁管101和花键管102之间焊接时的焊接难度,提升焊接融合面积。According to some embodiments of the utility model, as shown in FIG. 2 and FIG. 3 , one end of one of the cross beam tube 101 and the spline tube 102 is provided with a plug-in portion 30, and the outer peripheral surface of one end of the other of the cross beam tube 101 and the spline tube 102 is provided with a plug-in groove 40, and the plug-in portion 30 and the plug-in groove 40 are adapted to be plugged, and the end faces of the plug-in portion 30 and the plug-in groove 40 are welded to each other to form a first welding portion 103. It can be understood that when welding, the plug-in portion 30 is first plugged into the plug-in groove 40, and then the end faces of the plug-in portion 30 and the plug-in groove 40 are welded. By providing the plug-in portion 30 and the plug-in groove 40, the plug-in portion 30 and the plug-in groove 40 can support and position each other before welding, so it is helpful to reduce the welding difficulty when welding between the cross beam tube 101 and the spline tube 102, and improve the welding fusion area.
根据本实用新型的一些实施例,如图2和图3所示,插接部30为环形插接部,插接槽40为环形插接槽。这样,插接部30和插接槽40之间的支撑和定位稳定性更好,也便于加工。According to some embodiments of the present invention, as shown in Figures 2 and 3, the plug-in portion 30 is an annular plug-in portion, and the plug-in slot 40 is an annular plug-in slot. In this way, the support and positioning stability between the plug-in portion 30 and the plug-in slot 40 are better, and processing is also convenient.
在一些可选的实施例中,横梁管101和花键管102中的一个的一端端部沿周向间隔开地设有多个插接部30,横梁管101和花键管102中的另一个的一端外周面沿周向间隔开地设有多个设有插接槽40,横梁管101的轴向端面和花键管102的轴向端面相互焊接、插接部30与插接槽40端面相互焊接共同形成第一焊接部103(图中未示出)。In some optional embodiments, a plurality of plug-in portions 30 are circumferentially spaced apart at one end of one of the crossbeam tube 101 and the spline tube 102, a plurality of plug-in grooves 40 are circumferentially spaced apart at one end outer circumferential surface of the other of the crossbeam tube 101 and the spline tube 102, the axial end face of the crossbeam tube 101 and the axial end face of the spline tube 102 are welded to each other, and the plug-in portion 30 and the end face of the plug-in groove 40 are welded to each other to form a first welding portion 103 (not shown in the figure).
根据本实用新型的一些实施例,如图3所示,插接部30设有贯穿插接部30内表面和外表面的塞焊孔50。焊接时,可以将焊条插设于塞焊孔50,熔融焊接,通过设置塞焊孔50,有利于提高横梁管101和花键管102之间的焊接连接强度,降低发生断裂的风险。According to some embodiments of the present invention, as shown in Fig. 3, the plug-in portion 30 is provided with a plug welding hole 50 that penetrates the inner surface and the outer surface of the plug-in portion 30. During welding, the welding rod can be inserted into the plug welding hole 50 for fusion welding. By providing the plug welding hole 50, it is beneficial to improve the welding connection strength between the cross beam tube 101 and the spline tube 102 and reduce the risk of fracture.
在一些实施例中,插接槽40的周向外表面设有塞焊孔50,插接部30的周向外表面的塞焊孔50与插接槽40的塞焊孔50一一对应且相互连通。In some embodiments, a plug welding hole 50 is provided on the circumferential outer surface of the plug slot 40 , and the plug welding holes 50 on the circumferential outer surface of the plug portion 30 correspond one-to-one with the plug welding holes 50 of the plug slot 40 and are connected to each other.
根据本实用新型的一些实施例,塞焊孔50关于插接部30的中心轴线对称设有多个。需要说明的是,焊接会引起焊接的部位局部变形,通过将多个塞焊孔50沿插接部30的中心轴线对称布置,这样,可以抵消部分焊接应力,减少焊接变形产生的影响。According to some embodiments of the present invention, a plurality of plug welding holes 50 are symmetrically arranged about the central axis of the plug connection portion 30. It should be noted that welding may cause local deformation of the welded portion, and by arranging a plurality of plug welding holes 50 symmetrically along the central axis of the plug connection portion 30, some welding stress can be offset and the influence of welding deformation can be reduced.
在一个具体的实施例中,塞焊孔50关于插接部30的中心轴线对称设有两个。这样,一方面,可以提高焊接强度;另一方面,焊接变形较小。In a specific embodiment, two plug welding holes 50 are symmetrically provided about the central axis of the plug-in portion 30. In this way, on the one hand, the welding strength can be improved; on the other hand, the welding deformation is small.
在一些实施例中,横梁管101上设有开口,扭杆可以通过穿设于开口的连接支架与车身相连(图中未示出)。In some embodiments, the cross beam tube 101 is provided with an opening, and the torsion bar can be connected to the vehicle body via a connecting bracket passing through the opening (not shown in the figure).
在一些实施例中,驾驶室翻转机构100还包括支撑架,管体10可转动地支撑于支撑架,支撑架安装于车身,支撑架用于对管体10进行支撑,有利于提高管体10的支撑强度(图中未示出)。In some embodiments, the cab flipping mechanism 100 further includes a support frame, the tube body 10 is rotatably supported on the support frame, the support frame is mounted on the vehicle body, and the support frame is used to support the tube body 10, which is beneficial to improve the supporting strength of the tube body 10 (not shown in the figure).
在一些实施例中,横梁管101与花键管102之间采用氩弧焊工艺焊接,焊接效果更好。或者说,第一焊接部103为采用氩弧焊工艺焊接形成的焊接部。In some embodiments, the cross beam tube 101 and the spline tube 102 are welded by argon arc welding, which has a better welding effect. In other words, the first welding portion 103 is a welding portion formed by welding by argon arc welding.
在一些实施例中,如图2和图3所示,插接部30在轴向上的端面与管体10的中心轴线之间的夹角α小于90度,例如,夹角α可以为60度、59度、58度、57度、61度、62度、63度等等。这样,横梁管101与花键管102之间的焊接连接面积更大,有利于提升焊接稳定性。In some embodiments, as shown in FIG. 2 and FIG. 3 , the angle α between the end surface of the plug-in portion 30 in the axial direction and the central axis of the tube body 10 is less than 90 degrees, for example, the angle α may be 60 degrees, 59 degrees, 58 degrees, 57 degrees, 61 degrees, 62 degrees, 63 degrees, etc. In this way, the welding connection area between the beam tube 101 and the spline tube 102 is larger, which is conducive to improving the welding stability.
在一些实施例中,如图2和图4所示,插接槽40在轴向上的端面与插接槽40的中心轴线之间的夹角β小于90度,例如,夹角β可以为60度、59度、58度、57度、61度、62度、63度等等。这样,横梁管101与花键管102之间的焊接连接面积更大,有利于提升焊接稳定性。插接槽40在轴向上的端面与插接槽40的中心轴线之间的夹角β和插接部30在轴向上的端面与管体10的中心轴线之间的夹角α可以相等也可以不相等。In some embodiments, as shown in FIG. 2 and FIG. 4 , the angle β between the end face of the plug slot 40 in the axial direction and the central axis of the plug slot 40 is less than 90 degrees. For example, the angle β may be 60 degrees, 59 degrees, 58 degrees, 57 degrees, 61 degrees, 62 degrees, 63 degrees, etc. In this way, the welding connection area between the crossbeam tube 101 and the spline tube 102 is larger, which is conducive to improving the welding stability. The angle β between the end face of the plug slot 40 in the axial direction and the central axis of the plug slot 40 and the angle α between the end face of the plug-in portion 30 in the axial direction and the central axis of the tube body 10 may be equal or unequal.
本实用新型第二方面还提出一种车辆。The second aspect of the utility model also provides a vehicle.
根据本实用新型实施例的车辆,包括本实用新型第一方面实施例的驾驶室翻转机构100。The vehicle according to the embodiment of the utility model comprises the cab flipping mechanism 100 according to the embodiment of the first aspect of the utility model.
根据本实用新型实施例的车辆,由于设置有本实用新型第一方面实施例的驾驶室翻转机构100,因此,不易发生损坏,维修更换次数少,维护成本低。The vehicle according to the embodiment of the utility model is provided with the cab flipping mechanism 100 of the first embodiment of the utility model, and therefore is not prone to damage, has a low number of repair and replacement times, and has a low maintenance cost.
在本说明书的描述中,参考术语“一些实施例”、“进一步地”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "some embodiments", "further" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420712130.7U CN221938318U (en) | 2024-04-08 | 2024-04-08 | Cab tilting mechanism and vehicle |
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| CN202420712130.7U CN221938318U (en) | 2024-04-08 | 2024-04-08 | Cab tilting mechanism and vehicle |
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