CN221937305U - A tool for demoulding aircraft wall panels - Google Patents
A tool for demoulding aircraft wall panels Download PDFInfo
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- CN221937305U CN221937305U CN202420015650.2U CN202420015650U CN221937305U CN 221937305 U CN221937305 U CN 221937305U CN 202420015650 U CN202420015650 U CN 202420015650U CN 221937305 U CN221937305 U CN 221937305U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
本实用新型属于飞机装配技术领域,公开了一种用于飞机壁板脱模的工装。用于飞机壁板脱模的工装包括框架、连接梁和装夹组件,连接梁与框架可拆卸连接,连接梁设置于框架的下方且与框架间的距离可调节,装夹组件与连接梁可拆卸连接,框架用于连接起吊装置。飞机壁板包括壁板本体和与飞机壁板一体成型的耳片,耳片沿飞机壁板的侧边向外延伸,装夹组件用于固定耳片。在脱模时,只需要将耳片固定于装夹组件内,再将起吊装置与框架连接,起吊装置带动框架向上移动从而通过耳片带动飞机壁板整体向上移动,使飞机壁板与飞机壁板的成型模具分离,完成飞机壁板的脱模工作。
The utility model belongs to the technical field of aircraft assembly, and discloses a tool for demoulding aircraft wall panels. The tool for demoulding aircraft wall panels includes a frame, a connecting beam and a clamping assembly, wherein the connecting beam is detachably connected to the frame, the connecting beam is arranged below the frame and the distance between the connecting beam and the frame is adjustable, the clamping assembly is detachably connected to the connecting beam, and the frame is used to connect a lifting device. The aircraft wall panel includes a wall panel body and an ear piece integrally formed with the aircraft wall panel, the ear piece extends outward along the side of the aircraft wall panel, and the clamping assembly is used to fix the ear piece. When demoulding, it is only necessary to fix the ear piece in the clamping assembly, and then connect the lifting device to the frame, and the lifting device drives the frame to move upward, thereby driving the aircraft wall panel as a whole to move upward through the ear piece, so that the aircraft wall panel is separated from the forming mold of the aircraft wall panel, and the demoulding work of the aircraft wall panel is completed.
Description
技术领域Technical Field
本实用新型涉及飞机装配技术领域,尤其涉及一种用于飞机壁板脱模的工装。The utility model relates to the technical field of aircraft assembly, in particular to a tooling for aircraft wall panel demoulding.
背景技术Background Art
飞机壁板构成了机身的外壳,是机身最重要组合件之一。飞机壁板的外形尺寸一般较大,飞机壁板需要通过在成型模具内铺丝固化而成,成型后需要脱模获得所需的飞机壁板产品。Aircraft siding constitutes the outer shell of the fuselage and is one of the most important components of the fuselage. The outer dimensions of aircraft siding are generally large. Aircraft siding needs to be formed by laying and curing in a molding mold. After molding, it needs to be demolded to obtain the desired aircraft siding product.
现有的脱模技术为吸附脱模,吸附脱模是将吸附机构直接吸附于飞机壁板的表面,吸附机构连接起吊装置,起吊装置通过吸附机构将壁板从模具上提起,从而完成脱模获得飞机壁板产品。The existing demoulding technology is adsorption demoulding, which is to directly adsorb the adsorption mechanism to the surface of the aircraft wall panel. The adsorption mechanism is connected to a lifting device, and the lifting device lifts the wall panel from the mold through the adsorption mechanism, thereby completing the demoulding to obtain the aircraft wall panel product.
采用吸附脱模的方式通常需要设置真空泵、压力传感器等装置,吸附脱模工装整体造价较高;且由于飞机壁板表面比较粗糙,在吸附脱模工装与飞机壁板表面吸附后,真空吸盘与飞机壁板之间容易进气脱落,使得吸附脱模工装安全稳定性较差;且由于飞机壁板较薄,在使用吸附脱模工装时,若吸附力控制不当,会导致飞机壁板发生形变。The adsorption demoulding method usually requires the installation of vacuum pumps, pressure sensors and other devices, and the overall cost of the adsorption demoulding tooling is relatively high. In addition, since the surface of the aircraft wall panel is relatively rough, after the adsorption demoulding tooling is adsorbed on the surface of the aircraft wall panel, air can easily enter and fall off between the vacuum suction cup and the aircraft wall panel, making the safety and stability of the adsorption demoulding tooling poor. In addition, since the aircraft wall panel is relatively thin, if the adsorption force is not properly controlled when using the adsorption demoulding tooling, the aircraft wall panel will be deformed.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种用于飞机壁板脱模的工装,以解决用于飞机壁板脱模的工装造价高、安全稳定性较差以及由于脱模导致的飞机壁板发生形变的问题。The utility model aims to provide a tool for demoulding aircraft wall panels, so as to solve the problems of high cost, poor safety and stability of the tool for demoulding aircraft wall panels, and deformation of the aircraft wall panels caused by demoulding.
为达此目的,本实用新型采用以下技术方案:To achieve this purpose, the utility model adopts the following technical solutions:
提供一种用于飞机壁板脱模的工装,用于为飞机壁板脱模,所述飞机壁板包括壁板本体和与所述壁板本体一体成型的耳片,所述耳片沿所述壁板本体的侧边向外延伸,所述用于飞机壁板脱模的工装包括:Provided is a tool for demoulding an aircraft panel, which is used for demoulding an aircraft panel. The aircraft panel comprises a panel body and an ear piece integrally formed with the panel body, wherein the ear piece extends outward along the side of the panel body. The tool for demoulding an aircraft panel comprises:
框架,所述框架用于与起吊装置连接;A frame, the frame being used to be connected to a lifting device;
连接梁,所述连接梁设有至少一个,每个所述连接梁分别与所述框架可拆卸连接,所述连接梁设置于所述框架的下方,且所述连接梁与所述框架的间距可调节;A connecting beam, wherein at least one connecting beam is provided, each connecting beam is detachably connected to the frame, the connecting beam is arranged below the frame, and the distance between the connecting beam and the frame is adjustable;
装夹组件,所述装夹组件与所述连接梁可拆卸连接,每个所述连接梁的两端分别设有所述装夹组件,所述装夹组件用于固定所述耳片。A clamping assembly is detachably connected to the connecting beam, and the two ends of each connecting beam are respectively provided with the clamping assembly, and the clamping assembly is used to fix the ear piece.
作为优选,所述框架包括两个横梁和至少一个纵梁,两个所述横梁平行且间隔设置,所述纵梁设置于两个所述横梁之间,所述纵梁的两端分别与两个所述横梁连接,所述连接梁的两端与两个所述横梁可拆卸连接,且所述连接梁与所述纵梁平行设置。Preferably, the frame includes two cross beams and at least one longitudinal beam, the two cross beams are parallel and spaced apart, the longitudinal beam is arranged between the two cross beams, the two ends of the longitudinal beam are respectively connected to the two cross beams, the two ends of the connecting beam are detachably connected to the two cross beams, and the connecting beam is arranged parallel to the longitudinal beam.
作为优选,每个所述横梁和所述连接梁之间均设有连接杆,所述连接杆的一端与所述横梁可拆卸连接,所述连接杆的另一端与所述连接梁可拆卸地连接。Preferably, a connecting rod is provided between each of the cross beams and the connecting beam, one end of the connecting rod is detachably connected to the cross beam, and the other end of the connecting rod is detachably connected to the connecting beam.
作为优选,所述横梁上可拆卸连接有第四吊耳座,所述第四吊耳座上连接有第四吊耳,所述第四吊耳的两个吊耳孔内穿设有第一螺栓,所述第一螺栓沿垂直于所述第一螺栓的轴向上设有供所述连接杆穿设的孔,所述连接杆与所述第一螺栓螺接。Preferably, a fourth lifting ear seat is detachably connected to the crossbeam, a fourth lifting ear is connected to the fourth lifting ear seat, a first bolt is passed through two lifting ear holes of the fourth lifting ear, the first bolt is provided with a hole for the connecting rod to pass through along an axial direction perpendicular to the first bolt, and the connecting rod is threadedly connected to the first bolt.
作为优选,所述装夹组件包括底座、压板和锁紧件,所述压板的一侧与所述连接梁可拆卸连接,所述底座呈L形结构,所述压板的另一侧与所述底座的一端可拆卸连接,且所述压板与所述底座围设形成有放置槽,所述放置槽用于插接耳片,所述锁紧件能穿设并固定所述耳片。Preferably, the clamping assembly includes a base, a pressure plate and a locking piece, one side of the pressure plate is detachably connected to the connecting beam, the base is an L-shaped structure, the other side of the pressure plate is detachably connected to one end of the base, and the pressure plate and the base are surrounded by a placement groove, the placement groove is used to plug in the ear piece, and the locking piece can be passed through and fix the ear piece.
作为优选,所述装夹组件还包括第一柔性件和第二柔性件,所述第一柔性件设置于所述放置槽内且与所述压板的侧面连接,所述第二柔性件设置于所述放置槽内且与所述底座的表面连接,所述第一柔性件和所述第二柔性件之间用于容纳所述耳片。Preferably, the clamping assembly also includes a first flexible member and a second flexible member, the first flexible member is arranged in the placement groove and connected to the side of the pressure plate, the second flexible member is arranged in the placement groove and connected to the surface of the base, and the first flexible member and the second flexible member are used to accommodate the ear piece.
作为优选,所述底座背离所述压板的一侧设有第三柔性件,所述第三柔性件用于与所述飞机壁板的成型模具接触。Preferably, a third flexible member is provided on a side of the base facing away from the pressure plate, and the third flexible member is used to contact with a forming mold of the aircraft wall panel.
作为优选,所述压板上设有第一吊耳,所述第一吊耳上设有第一孔,所述连接梁上可拆卸地连接有第二吊耳,所述第二吊耳上设有第二孔,通过第二螺栓穿设所述第一孔和所述第二孔,并通过第二螺母锁紧。Preferably, the pressure plate is provided with a first lifting ear, the first lifting ear is provided with a first hole, the connecting beam is detachably connected to a second lifting ear, the second lifting ear is provided with a second hole, the first hole and the second hole are penetrated by a second bolt, and are locked by a second nut.
作为优选,所述锁紧件包括锁紧螺栓,所述锁紧螺栓的一端依次穿设所述压板和所述耳片且与所述底座螺纹连接。Preferably, the locking member comprises a locking bolt, one end of which passes through the pressure plate and the ear piece in sequence and is threadedly connected to the base.
作为优选,沿垂直于所述连接梁延伸的方向上,所述锁紧件于所述压板上间隔设有两个。Preferably, two locking members are spaced apart on the pressure plate along a direction perpendicular to the extension of the connecting beam.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型提供了一种用于飞机壁板脱模的工装,包括框架、连接梁和装夹组件,框架用于连接起吊装置,连接梁与框架可拆卸连接,装夹组件与连接梁可拆卸连接,在飞机壁板脱模的工装闲置时,可将框架、连接梁和装夹组件拆卸开来,分别放置,利于节省储存空间。连接梁设置于框架的下方且与框架间的距离可调节,便于该工装适应于外轮廓形状不同的飞机壁板。飞机壁板包括壁板本体和与壁板本体一体成型的耳片,耳片沿壁板本体的侧边向外延伸,装夹组件用于固定耳片,起吊装置连接框架后,起吊装置带动框架向上移动,从而通过耳片带动飞机壁板整体向上移动,使飞机壁板与飞机壁板的成型模具分离,完成飞机壁板的脱模工作,该过程只需将用于飞机壁板脱模的工装作用于飞机壁板的耳片上即可,无需借助额外的装置,降低飞机壁板脱模时产生的成本,且安全稳定性较高,壁板本体不会产生形变,在飞机壁板完成脱模后,会将与飞机壁板一体成型的耳片切割掉,只留下飞机壁板产品,因此无需担心装夹组件与耳片作用后破坏耳片。The utility model provides a tool for demoulding an aircraft wall panel, comprising a frame, a connecting beam and a clamping assembly, wherein the frame is used to connect a lifting device, the connecting beam is detachably connected to the frame, and the clamping assembly is detachably connected to the connecting beam. When the tool for demoulding an aircraft wall panel is idle, the frame, the connecting beam and the clamping assembly can be disassembled and placed separately, which is conducive to saving storage space. The connecting beam is arranged below the frame and the distance between the connecting beam and the frame is adjustable, so that the tool is easy to adapt to aircraft wall panels with different outer contour shapes. The aircraft siding includes a siding body and an ear piece integrally formed with the siding body, the ear piece extends outward along the side of the siding body, the clamping assembly is used to fix the ear piece, and after the lifting device is connected to the frame, the lifting device drives the frame to move upward, thereby driving the aircraft siding as a whole to move upward through the ear piece, so that the aircraft siding is separated from the molding mold of the aircraft siding, and the demoulding of the aircraft siding is completed. This process only requires the tooling used for demoulding the aircraft siding to act on the ear piece of the aircraft siding, without the aid of additional devices, thereby reducing the cost of demoulding the aircraft siding, and has high safety and stability. The siding body will not be deformed. After the aircraft siding is demoulded, the ear piece integrally formed with the aircraft siding will be cut off, leaving only the aircraft siding product, so there is no need to worry about the ear piece being damaged after the clamping assembly acts on the ear piece.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型实施例所提供的用于飞机壁板脱模的工装的结构示意图;FIG1 is a schematic structural diagram of a tooling for aircraft panel demoulding provided by an embodiment of the utility model;
图2是图1中B部分的局部放大图;FIG2 is a partial enlarged view of portion B in FIG1 ;
图3是图1中A部分的局部放大图;FIG3 is a partial enlarged view of portion A in FIG1 ;
图4是本实用新型实施例所提供的装夹组件和连接件的结构示意图;FIG4 is a schematic structural diagram of a clamping assembly and a connecting member provided in an embodiment of the present utility model;
图5是本实用新型具体实施例所提供的飞机壁板的结构示意图。FIG. 5 is a schematic structural diagram of an aircraft wall panel provided by a specific embodiment of the utility model.
图中:In the figure:
1、框架;11、横梁;12、纵梁;1. Frame; 11. Crossbeam; 12. Longitudinal beam;
2、装夹组件;21、底座;22、压板;23、第一柔性件;24、第二柔性件;25、第三柔性件;26、第一吊耳;261、第一孔;27、锁紧件;2. Clamping assembly; 21. Base; 22. Pressing plate; 23. First flexible member; 24. Second flexible member; 25. Third flexible member; 26. First lifting ear; 261. First hole; 27. Locking member;
3、连接梁;3. Connecting beam;
4、连接杆;41、连接杆座;4. Connecting rod; 41. Connecting rod seat;
5、连接件;51、第二吊耳;511、第二孔;52、第二螺栓;53、第二螺母;54、第二吊耳座;5. Connecting piece; 51. Second lifting ear; 511. Second hole; 52. Second bolt; 53. Second nut; 54. Second lifting ear seat;
6、第三吊耳;7、起吊件;8、第四吊耳;81、第四吊耳座;9、第五吊耳;91、第五吊耳座;6. The third lifting eye; 7. Lifting piece; 8. The fourth lifting eye; 81. The fourth lifting eye seat; 9. The fifth lifting eye; 91. The fifth lifting eye seat;
100、壁板本体;200、耳片。100. Wall panel body; 200. Ears.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部结构。The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
如图1-图5所示,本实用新型具体实施例提供了一种用于飞机壁板脱模的工装,飞机壁板一般尺寸较大,飞机壁板包括壁板本体100和与壁板本体100一体成型的耳片200,耳片200沿壁板本体100的侧边向外延伸。飞机壁板需要通过在成型模具内铺丝固化而成,成型后需要脱模获得所需的飞机壁板产品。As shown in Fig. 1 to Fig. 5, a specific embodiment of the utility model provides a tool for demoulding an aircraft wall panel. The aircraft wall panel is generally large in size and includes a wall panel body 100 and an ear piece 200 integrally formed with the wall panel body 100, and the ear piece 200 extends outward along the side of the wall panel body 100. The aircraft wall panel needs to be formed by laying and curing in a molding mold, and after molding, it needs to be demoulded to obtain the desired aircraft wall panel product.
该用于飞机壁板脱模的工装包括框架1、连接梁3和装夹组件2,框架1用于与起吊装置连接;连接梁3设有至少一个,每个连接梁3分别与框架1可拆卸连接,连接梁3设置于框架1的下方,且连接梁3与框架1的间距可调节;装夹组件2与连接梁3可拆卸连接,每个连接梁3的两端分别设有装夹组件2,装夹组件2用于固定耳片200。The tooling for demoulding aircraft wall panels includes a frame 1, a connecting beam 3 and a clamping assembly 2, wherein the frame 1 is used to be connected to a lifting device; at least one connecting beam 3 is provided, each connecting beam 3 is detachably connected to the frame 1, the connecting beam 3 is arranged below the frame 1, and the distance between the connecting beam 3 and the frame 1 is adjustable; the clamping assembly 2 is detachably connected to the connecting beam 3, and clamping assemblies 2 are provided at both ends of each connecting beam 3, and the clamping assembly 2 is used to fix the ear piece 200.
连接梁3与框架1可拆卸连接,装夹组件2与连接梁3可拆卸连接,在飞机壁板脱模的工装闲置时,可将框架1、连接梁3和装夹组件2拆卸开来,分别放置,利于节省储存空间。连接梁3设置于框架1的下方且与框架1间的距离可调节,便于该工装适应于外轮廓形状不同的飞机壁板。飞机壁板包括壁板本体100和与壁板本体100一体成型的耳片200,耳片200沿壁板本体100的侧边向外延伸,装夹组件2用于固定耳片200,起吊装置连接框架1后,起吊装置带动框架1向上移动,从而通过耳片200带动飞机壁板整体向上移动,使飞机壁板与飞机壁板的成型模具分离,完成飞机壁板的脱模工作,该过程只需将用于飞机壁板脱模的工装作用于飞机壁板的耳片200上即可,无需借助额外的装置,降低飞机壁板脱模时产生的成本,且安全稳定性较高,壁板本体100不会产生形变,在飞机壁板完成脱模后,会将与飞机壁板一体成型的耳片200切割掉,只留下飞机壁板产品,因此无需担心装夹组件2与耳片200作用后破坏耳片200。The connecting beam 3 is detachably connected to the frame 1, and the clamping assembly 2 is detachably connected to the connecting beam 3. When the tooling for demoulding the aircraft wall panel is idle, the frame 1, the connecting beam 3 and the clamping assembly 2 can be disassembled and placed separately, which is conducive to saving storage space. The connecting beam 3 is arranged below the frame 1 and the distance between the connecting beam 3 and the frame 1 is adjustable, so that the tooling can be adapted to aircraft wall panels with different outer contour shapes. The aircraft siding includes a siding body 100 and an ear piece 200 integrally formed with the siding body 100, the ear piece 200 extends outward along the side of the siding body 100, and the clamping assembly 2 is used to fix the ear piece 200. After the lifting device is connected to the frame 1, the lifting device drives the frame 1 to move upward, thereby driving the aircraft siding as a whole to move upward through the ear piece 200, so that the aircraft siding is separated from the molding mold of the aircraft siding, and the demoulding work of the aircraft siding is completed. This process only requires the tooling used for demoulding the aircraft siding to act on the ear piece 200 of the aircraft siding, without the aid of additional devices, reducing the cost of demoulding the aircraft siding, and having higher safety and stability. The siding body 100 will not be deformed. After the aircraft siding is demoulded, the ear piece 200 integrally formed with the aircraft siding will be cut off, leaving only the aircraft siding product, so there is no need to worry about the ear piece 200 being damaged after the clamping assembly 2 acts on the ear piece 200.
框架1包括两个横梁11和至少一个纵梁12,两个横梁11平行且间隔设置,纵梁12设置于两个横梁11之间,纵梁12的两端分别与两个横梁11连接,连接梁3的两端与两个横梁11可拆卸连接,在飞机壁板脱模的工装闲置时,连接梁3能单独放置,以便节省储存空间。且连接梁3与纵梁12平行设置。在本实施例中,纵梁12间隔设有两个,两个横梁11和两个纵梁12组成一个框架1,横梁11和纵梁12之间可采用焊接等连接方式,以提高框架1的整体稳定性。在作用于飞机壁板时,需要用到两个框架1,两个框架1沿待脱模的飞机壁板的长度方向间隔设置于飞机壁板的上方。该设计可减小每一个框架1的长度尺寸,利于节省框架1的储存空间。The frame 1 includes two cross beams 11 and at least one longitudinal beam 12. The two cross beams 11 are parallel and spaced apart. The longitudinal beam 12 is disposed between the two cross beams 11. The two ends of the longitudinal beam 12 are respectively connected to the two cross beams 11. The two ends of the connecting beam 3 are detachably connected to the two cross beams 11. When the tooling for demoulding the aircraft wall panel is idle, the connecting beam 3 can be placed alone to save storage space. The connecting beam 3 is arranged in parallel with the longitudinal beam 12. In this embodiment, two longitudinal beams 12 are spaced apart. The two cross beams 11 and the two longitudinal beams 12 form a frame 1. The cross beams 11 and the longitudinal beams 12 can be connected by welding or other methods to improve the overall stability of the frame 1. When acting on the aircraft wall panel, two frames 1 are required. The two frames 1 are spaced apart above the aircraft wall panel along the length direction of the aircraft wall panel to be demoulded. This design can reduce the length dimension of each frame 1, which is conducive to saving storage space for the frame 1.
进一步地,如图1和图2所示,为了便于将框架1与起吊装置相连接,框架1上设有第三吊耳6,第三吊耳6上连接有起吊件7,起吊件7为供吊钩勾住的拱形件。在本实施例中,第三吊耳6设置于横梁11的上表面,每个横梁11上间隔设有两个第三吊耳6,使起吊时,框架1向上移动的更加平稳。Further, as shown in Fig. 1 and Fig. 2, in order to facilitate the connection between the frame 1 and the lifting device, the frame 1 is provided with a third lifting lug 6, and the third lifting lug 6 is connected with a lifting member 7, and the lifting member 7 is an arched member for hooking. In this embodiment, the third lifting lug 6 is arranged on the upper surface of the crossbeam 11, and two third lifting lugs 6 are arranged on each crossbeam 11 at intervals, so that when lifting, the frame 1 moves upward more smoothly.
如图1和图3所示,每个横梁11和连接梁3之间均设有连接杆4,连接杆4的一端与横梁11可拆卸连接,连接杆4的另一端与连接梁3可拆卸地连接。在飞机壁板脱模的工装闲置时,连接杆4能单独放置,以便节省储存空间。具体地,横梁11上可拆卸连接有第四吊耳座81,第四吊耳座81上连接有第四吊耳8,第四吊耳8的两个吊耳孔内穿设有第一螺栓,第一螺栓沿垂直于第一螺栓的轴向上设有供连接杆4穿设的孔,连接杆4与第一螺栓螺接,使得连接杆4能沿横梁11上升或下降,以便调节连接杆4的另一端连接的连接梁3与飞机壁板之间的距离。在本实施例中,两个横梁11与每个连接梁3之间所选用的连接杆4的长度不同,以适应待脱模飞机壁板的外轮廓形状,在其他实施例中也可选用同样长度的连接杆4,通过调整连接杆4与横梁11的螺接位置调整连接梁3与待脱模飞机壁板之间的距离。As shown in Figures 1 and 3, a connecting rod 4 is provided between each cross beam 11 and the connecting beam 3, one end of the connecting rod 4 is detachably connected to the cross beam 11, and the other end of the connecting rod 4 is detachably connected to the connecting beam 3. When the tooling for demoulding the aircraft wall panel is idle, the connecting rod 4 can be placed separately to save storage space. Specifically, a fourth lifting ear seat 81 is detachably connected to the cross beam 11, and a fourth lifting ear 8 is connected to the fourth lifting ear seat 81. A first bolt is inserted into two lifting ear holes of the fourth lifting ear 8. The first bolt is provided with a hole for the connecting rod 4 to be inserted in the axial direction perpendicular to the first bolt. The connecting rod 4 is screwed to the first bolt, so that the connecting rod 4 can rise or fall along the cross beam 11, so as to adjust the distance between the connecting beam 3 connected to the other end of the connecting rod 4 and the aircraft wall panel. In this embodiment, the lengths of the connecting rods 4 selected between the two cross beams 11 and each connecting beam 3 are different to adapt to the outer contour shape of the aircraft panel to be demolded. In other embodiments, connecting rods 4 of the same length can also be selected, and the distance between the connecting beams 3 and the aircraft panel to be demolded can be adjusted by adjusting the screw connection position between the connecting rods 4 and the cross beams 11.
具体地,为了达到连接梁3与连接杆4之间可拆卸连接的目的,连接梁3上可拆卸地连接有第五吊耳座91,第五吊耳座91连接有第五吊耳9,第五吊耳9上设有第五孔,连接杆4的一端焊接有连接杆座41,连接杆座41上设有两个连接孔,连接螺栓能依次穿过一个连接孔、第五孔和另一个连接孔将连接杆座41和第五吊耳9相连接。在本实施例中,通过蝶形螺母与连接螺栓螺接,蝶形螺母在震动或动态负载下不会松动,从而提高连接的可靠性。蝶形螺母还可以在需要拆卸时方便地被手动旋转拆卸。Specifically, in order to achieve the purpose of detachable connection between the connecting beam 3 and the connecting rod 4, the connecting beam 3 is detachably connected with a fifth hanging ear seat 91, the fifth hanging ear seat 91 is connected with a fifth hanging ear 9, the fifth hanging ear 9 is provided with a fifth hole, one end of the connecting rod 4 is welded with a connecting rod seat 41, the connecting rod seat 41 is provided with two connecting holes, and the connecting bolt can pass through one connecting hole, the fifth hole and the other connecting hole in sequence to connect the connecting rod seat 41 and the fifth hanging ear 9. In this embodiment, the butterfly nut is screwed with the connecting bolt, and the butterfly nut will not loosen under vibration or dynamic load, thereby improving the reliability of the connection. The butterfly nut can also be conveniently rotated and disassembled manually when disassembly is required.
如图1、图4和图5所示,装夹组件2包括底座21、压板22和锁紧件27,压板22的一侧与连接梁3可拆卸连接,底座21呈L形结构,压板22的另一侧与底座21的一端可拆卸连接,且压板22与底座21围设形成有放置槽,放置槽用于插接耳片200,锁紧件27能穿设并固定耳片200。具体地,锁紧件27包括锁紧螺栓,锁紧螺栓的一端依次穿设压板22和耳片200且与底座21螺纹连接。沿垂直于连接梁3延伸的方向上,锁紧件27于压板22上间隔设有两个。使装夹组件2与耳片200的连接更加稳固。As shown in Fig. 1, Fig. 4 and Fig. 5, the clamping assembly 2 includes a base 21, a pressing plate 22 and a locking member 27. One side of the pressing plate 22 is detachably connected to the connecting beam 3. The base 21 is in an L-shaped structure. The other side of the pressing plate 22 is detachably connected to one end of the base 21. The pressing plate 22 and the base 21 are surrounded by a placement groove, which is used to insert the ear piece 200. The locking member 27 can penetrate and fix the ear piece 200. Specifically, the locking member 27 includes a locking bolt, one end of which penetrates the pressing plate 22 and the ear piece 200 in turn and is threadedly connected to the base 21. Two locking members 27 are arranged on the pressing plate 22 at intervals along the direction perpendicular to the extension of the connecting beam 3. This makes the connection between the clamping assembly 2 and the ear piece 200 more stable.
为了便于装夹组件2与连接梁3相连接,连接梁3上连接有连接件5,装夹组件2通过连接件5与连接梁3可拆卸连接。可选地,压板22上设有第一吊耳26,第一吊耳26上设有第一孔261,连接件5包括与连接梁3可拆卸连接的第二吊耳51,在飞机壁板脱模的工装闲置时,第二吊耳51能单独放置,以便节省储存空间。第二吊耳51上设有第二孔511,通过第二螺栓52穿设第一孔261和第二孔511,并通过第二螺母53锁紧。在本实施例中,第二吊耳51和连接梁3之间连接有第二吊耳座54,第二吊耳座54与连接梁3可拆卸连接,第二吊耳51与第二吊耳座54可拆卸连接,设置第二吊耳座54可以使第二吊耳51与连接梁3的连接更加稳固。第一吊耳26设有两个,在将第一吊耳26和第二吊耳51相连接时,第二吊耳51置于两个第一吊耳26之间,使连接更加稳固。第二螺母53为蝶形螺母。蝶形螺母在震动或动态负载下不会松动,从而提高连接的可靠性。蝶形螺母还可以在需要拆卸时方便地被手动旋转拆卸。In order to facilitate the connection between the clamping assembly 2 and the connecting beam 3, a connecting member 5 is connected to the connecting beam 3, and the clamping assembly 2 is detachably connected to the connecting beam 3 through the connecting member 5. Optionally, a first lifting ear 26 is provided on the pressure plate 22, and a first hole 261 is provided on the first lifting ear 26. The connecting member 5 includes a second lifting ear 51 detachably connected to the connecting beam 3. When the tooling for demoulding the aircraft wall panel is idle, the second lifting ear 51 can be placed separately to save storage space. A second hole 511 is provided on the second lifting ear 51, and the first hole 261 and the second hole 511 are penetrated by a second bolt 52, and locked by a second nut 53. In this embodiment, a second lifting ear seat 54 is connected between the second lifting ear 51 and the connecting beam 3, and the second lifting ear seat 54 is detachably connected to the connecting beam 3, and the second lifting ear 51 is detachably connected to the second lifting ear seat 54. The second lifting ear seat 54 can make the connection between the second lifting ear 51 and the connecting beam 3 more stable. There are two first lifting ears 26. When the first lifting ear 26 and the second lifting ear 51 are connected, the second lifting ear 51 is placed between the two first lifting ears 26 to make the connection more stable. The second nut 53 is a butterfly nut. The butterfly nut will not loosen under vibration or dynamic load, thereby improving the reliability of the connection. The butterfly nut can also be conveniently rotated and disassembled manually when disassembly is required.
进一步地,为了保护飞机壁板,装夹组件2还包括第一柔性件23和第二柔性件24,第一柔性件23设置于放置槽内且与压板22的侧面连接,第二柔性件24设置于放置槽内且与底座21的表面连接,第一柔性件23和第二柔性件24之间用于容纳耳片200。第一柔性件23和第二柔性件24的设置,使装夹组件2与耳片200锁紧后,装夹组件2与壁板本体100接触的位置处,壁板本体100不被磨损。第一柔性件23和第二柔性件24可以为橡胶或其他材质。Furthermore, in order to protect the aircraft wall panel, the clamping assembly 2 further includes a first flexible member 23 and a second flexible member 24. The first flexible member 23 is disposed in the placement groove and connected to the side of the pressure plate 22, and the second flexible member 24 is disposed in the placement groove and connected to the surface of the base 21. The first flexible member 23 and the second flexible member 24 are used to accommodate the ear piece 200. The first flexible member 23 and the second flexible member 24 are disposed so that after the clamping assembly 2 is locked with the ear piece 200, the wall panel body 100 is not worn at the position where the clamping assembly 2 contacts the wall panel body 100. The first flexible member 23 and the second flexible member 24 can be made of rubber or other materials.
进一步地,为了保护飞机壁板的成型模具,底座21背离压板22的一侧设有第三柔性件25,第三柔性件25用于与飞机壁板的成型模具接触。由于装夹组件2与耳片200锁紧后,底座21的底面会与飞机壁板的成型模具接触,第三柔性件25的设置起到保护飞机壁板的成型模具不被磨损的作用,利于延长成型模具的使用寿命。在本实施例中,第三柔性件25沿锁紧件27的轴线方向上开设有观察孔,以便操作人员查看锁紧件27与底座21的螺接程度。第三柔性件25可以为橡胶或其他材质。Furthermore, in order to protect the forming mold of the aircraft wall panel, a third flexible member 25 is provided on the side of the base 21 away from the pressure plate 22, and the third flexible member 25 is used to contact the forming mold of the aircraft wall panel. Since the bottom surface of the base 21 will contact the forming mold of the aircraft wall panel after the clamping assembly 2 is locked with the ear piece 200, the provision of the third flexible member 25 plays a role in protecting the forming mold of the aircraft wall panel from wear and tear, which is conducive to extending the service life of the forming mold. In this embodiment, the third flexible member 25 is provided with an observation hole along the axial direction of the locking member 27, so that the operator can check the degree of screw connection between the locking member 27 and the base 21. The third flexible member 25 can be made of rubber or other materials.
本实用新型具体实施例所提供的用于飞机壁板脱模的工装在使用时,需要用到两个将框架1、连接梁3与装夹组件2组装完毕后的工装,两个工装分别作用于待脱模飞机壁板的沿长度方向上的两端,将框架1与起吊装置连接,起吊装置带动框架1向上移动,从而通过耳片200带动飞机壁板整体向上移动,使飞机壁板与飞机壁板的成型模具分离,完成飞机壁板的脱模工作。脱模后采用水切割将耳片200切割掉,以获得飞机壁板产品。When the tooling for demoulding the aircraft panel provided by the specific embodiment of the utility model is used, two toolings are required after assembling the frame 1, the connecting beam 3 and the clamping assembly 2. The two toolings act on the two ends of the aircraft panel to be demoulded along the length direction respectively, and the frame 1 is connected to the lifting device. The lifting device drives the frame 1 to move upward, thereby driving the aircraft panel as a whole to move upward through the ear piece 200, so that the aircraft panel is separated from the molding mold of the aircraft panel, and the demoulding work of the aircraft panel is completed. After demoulding, the ear piece 200 is cut off by water jet cutting to obtain the aircraft panel product.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本实用新型的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For ordinary technicians in the relevant field, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
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