CN221935872U - Assembling the pressure retaining structure - Google Patents
Assembling the pressure retaining structure Download PDFInfo
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- CN221935872U CN221935872U CN202323316219.6U CN202323316219U CN221935872U CN 221935872 U CN221935872 U CN 221935872U CN 202323316219 U CN202323316219 U CN 202323316219U CN 221935872 U CN221935872 U CN 221935872U
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Abstract
Description
技术领域Technical Field
本实用新型涉及电子产品组装技术领域,涉及一种组装保压结构。The utility model relates to the technical field of electronic product assembly, and particularly to an assembly pressure-maintaining structure.
背景技术Background Art
目前在电子产品的装配过程中,例如耳机、手柄、手机,产品的组装与保压两个工序,通常是通过相应地的组装工装与保压工装分开进行的,当批量生产时,需要分别投入人员与工装,使得投入人员和工装偏多,导致投入成本较大,故如何使得工装在满足产品组装的需求的同时又能够满足产品保压的需求是一个亟需解决的问题。At present, in the assembly process of electronic products, such as headphones, handles, and mobile phones, the two processes of product assembly and pressure holding are usually carried out separately through corresponding assembly tooling and pressure holding tooling. When mass production is carried out, personnel and tooling need to be invested separately, resulting in more personnel and tooling, resulting in higher investment costs. Therefore, how to make the tooling meet the needs of product assembly while meeting the needs of product pressure holding is an urgent problem to be solved.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是提供一种组装产品稳定牢固、连接性良好,节省了人力和时间,效率高的组装保压结构。The technical problem to be solved by the utility model is to provide an assembly pressure-maintaining structure with high efficiency, which has stable and firm assembly products, good connectivity, and saves manpower and time.
为了解决上述技术问题,本实用新型解决其技术问题所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the utility model to solve its technical problems is:
一种组装保压结构,包括:An assembly pressure-maintaining structure, comprising:
输送治具,其上设置有装载保压产品的定位组件;A conveying jig, on which a positioning component for loading a pressure-maintaining product is provided;
输送机构,包括输送线,所述输送线用于将装载有保压产品的输送治具传输至保压工位处;A conveying mechanism, including a conveying line, wherein the conveying line is used to transfer a conveying jig loaded with a pressure-maintaining product to a pressure-maintaining station;
保压机构,设置于保压工位上,所述保压机构包括保压组件以及送料组件,所述送料组件用于将装载有保压产品的输送治具传输至保压组件上,所述保压组件用于对送料组件上的保压产品进行保压处理;A pressure-holding mechanism is arranged on the pressure-holding station, and the pressure-holding mechanism includes a pressure-holding component and a feeding component. The feeding component is used to transfer a conveying jig loaded with a pressure-holding product to the pressure-holding component, and the pressure-holding component is used to perform pressure-holding treatment on the pressure-holding product on the feeding component;
搬运机构,设置于所述输送机构一侧,所述搬运机构用于将输送机构上的输送治具搬运至送料组件上;A transport mechanism, arranged on one side of the conveying mechanism, and used for transporting the conveying jig on the conveying mechanism to the feeding assembly;
其中,所述保压组件包括保压架以及保压头,所述保压架上设置有保压电缸,所述保压电缸与检测部件驱动连接,所述检测部件与保压头连接,所述保压头上具有与保压产品相匹配的仿形面,所述保压电缸用于带动保压头对保压产品进行保压检测。Among them, the pressure-maintaining component includes a pressure-maintaining frame and a pressure-maintaining head. The pressure-maintaining frame is provided with a pressure-maintaining electric cylinder. The pressure-maintaining electric cylinder is drivingly connected to the detection component. The detection component is connected to the pressure-maintaining head. The pressure-maintaining head has a contoured surface matching the pressure-maintaining product. The pressure-maintaining electric cylinder is used to drive the pressure-maintaining head to perform pressure-maintaining detection on the pressure-maintaining product.
在本实用新型的一个实施例中,所述检测部件包括导向架,所述导向架上穿设有连接杆,所述连接杆的一端与保压电缸驱动杆连接,另一端设置有固定块,使得所述连接杆无法从所述导向架上脱离,所述导向架上设置有压力传感器,所述压力传感器与所述固定块之间通过弹簧连接。In one embodiment of the utility model, the detection component includes a guide frame, a connecting rod is passed through the guide frame, one end of the connecting rod is connected to the pressure-maintaining electric cylinder driving rod, and the other end is provided with a fixed block, so that the connecting rod cannot be detached from the guide frame, and a pressure sensor is provided on the guide frame, and the pressure sensor is connected to the fixed block by a spring.
在本实用新型的一个实施例中,还包括导杆,所述保压头设置在保压板的底面上,所述检测部件设置在所述保压板的顶面上,所述保压架上设置有导向套,所述导杆穿设过所述导向套与所述保压板连接。In one embodiment of the utility model, it also includes a guide rod, the pressure maintaining head is arranged on the bottom surface of the pressure maintaining plate, the detection component is arranged on the top surface of the pressure maintaining plate, the pressure maintaining frame is provided with a guide sleeve, and the guide rod passes through the guide sleeve and is connected to the pressure maintaining plate.
在本实用新型的一个实施例中,所述定位组件包括治具块,所述治具块上开设有与所述保压产品相匹配的治具槽,所述定位块上设置有定位板,所述定位板将保压产品压紧定位在所述治具槽内。In one embodiment of the utility model, the positioning assembly includes a jig block, the jig block is provided with a jig groove matching the pressure-maintaining product, and the positioning block is provided with a positioning plate, and the positioning plate presses and positions the pressure-maintaining product in the jig groove.
在本实用新型的一个实施例中,所述输送线包括输送架以及设置在输送架上的输送电机,所述输送架两侧设置有皮带线,所述输送电机与两皮带线驱动连接,所述输送架两侧设置有导向条,所述导向条与所述输送治具相对设置,通过输送电机驱动两皮带线对输送治具进行传输。In one embodiment of the utility model, the conveyor line includes a conveyor frame and a conveyor motor arranged on the conveyor frame, belt lines are arranged on both sides of the conveyor frame, the conveyor motor is driven and connected to the two belt lines, guide bars are arranged on both sides of the conveyor frame, the guide bars are arranged opposite to the conveying jig, and the conveying jig is transported by driving the two belt lines through the conveying motor.
在本实用新型的一个实施例中,所述输送线上设置有顶料组件,所述顶料组件包括顶料架,所述顶料架上设置有顶料气缸,所述顶料气缸与顶料板驱动连接,所述顶料气缸带动所述顶料板将输送治具进行抬升并脱离皮带线。In one embodiment of the utility model, a lifting assembly is provided on the conveyor line, and the lifting assembly includes a lifting frame, and a lifting cylinder is provided on the lifting frame. The lifting cylinder is drivingly connected to the lifting plate, and the lifting cylinder drives the lifting plate to lift the conveying jig and separate it from the belt line.
在本实用新型的一个实施例中,所述送料组件包括送料滑轨,所述送料滑轨上滑设有滑板,所述滑板上设置有多个定位块,多个定位块围设形成定位工位,所述输送治具设置在所述定位工位上,所述滑板与送料气缸驱动连接,所述送料气缸带动滑板上的输送治具沿着所述送料滑轨往复运动。In one embodiment of the utility model, the feeding assembly includes a feeding rail, a slide plate is slidably provided on the feeding rail, a plurality of positioning blocks are provided on the slide plate, and the plurality of positioning blocks are surrounded to form a positioning station. The conveying jig is arranged on the positioning station, and the slide plate is drivingly connected to the feeding cylinder, and the feeding cylinder drives the conveying jig on the slide plate to reciprocate along the feeding rail.
在本实用新型的一个实施例中,所述搬运机构包括驱动组件和搬运架,所述搬运架上设置有取料抓手,所述取料抓手包括夹爪气缸,所述夹爪气缸的两个夹臂上设置有取料架,所述驱动组件与所述搬运架驱动连接,所述驱动组件驱动搬运架运动使得夹爪气缸驱动两取料架对输送治具进行夹取。In one embodiment of the utility model, the conveying mechanism includes a driving assembly and a conveying frame, the conveying frame is provided with a material picking gripper, the material picking gripper includes a clamping cylinder, and the two clamping arms of the clamping cylinder are provided with a material picking frame, the driving assembly is connected to the conveying frame, and the driving assembly drives the conveying frame to move so that the clamping cylinder drives the two material picking frames to clamp the conveying jig.
在本实用新型的一个实施例中,所述搬运架上设置有导轨,所述取料架滑设在所述导轨上,所述取料架上设置有两取料杆,所述取料杆的自由端上设置有取料夹爪,所述输送治具上设置有取料块,所述取料块上设置有与所述取料夹爪相匹配的取料卡槽。In one embodiment of the utility model, a guide rail is provided on the transport rack, the material picking rack is slidably mounted on the guide rail, two material picking rods are provided on the material picking rack, material picking claws are provided on the free ends of the material picking rods, a material picking block is provided on the conveying jig, and a material picking slot matching the material picking claws is provided on the material picking block.
在本实用新型的一个实施例中,所述驱动组件包括驱动架,所述驱动架上设置有第一直线模组,所述第一直线模组与第一支架驱动连接,所述第一支架上设置有第二直线模组,所述第二直线模组与第二支架驱动连接,所述第二支架上设置有第三直线模组,所述第三直线模组与所述搬运架驱动连接,通过所述第一直线模组、第二直线模组、第三直线模组同步带动搬运架上的取料抓手对输送治具进行取放料。In one embodiment of the utility model, the driving assembly includes a driving frame, a first linear module is arranged on the driving frame, the first linear module is drivingly connected to the first bracket, a second linear module is arranged on the first bracket, the second linear module is drivingly connected to the second bracket, a third linear module is arranged on the second bracket, the third linear module is drivingly connected to the transport frame, and the first linear module, the second linear module and the third linear module are synchronously driven to drive the material picking gripper on the transport frame to pick up and place materials on the conveying jig.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型的输送线将装载有保压产品的输送治具传输至保压工位处,搬运机构再将输送治具搬运至送料组件上,送料组件将装载有保压产品传输至保压头下方,保压电缸带动保压头与保压产品相连接,通过保压头对保压产品进行保压,以便对组装完成后的产品进行保压,保证组装产品稳定牢固、连接性良好;保压头上具有与保压产品相匹配的仿形面,能够避免发生保压头与保压产品不匹配的问题;检测部件与保压头连接,检测部件可以检测保压头对保压产品的压力,保证精确保压的同时还可根据检测部件检测保压产品是否组装到位,节省了人力和时间,效率高,能够满足越来越高的生产需求。The conveyor line of the utility model transfers the conveying fixture loaded with the pressure-maintaining product to the pressure-maintaining station, and the conveying mechanism then transfers the conveying fixture to the feeding assembly, and the feeding assembly transfers the pressure-maintaining product to the bottom of the pressure-maintaining head, and the pressure-maintaining electric cylinder drives the pressure-maintaining head to connect with the pressure-maintaining product, and the pressure-maintaining product is pressure-maintained by the pressure-maintaining head, so as to maintain the pressure of the assembled product after completion, and ensure that the assembled product is stable, firm and has good connectivity; the pressure-maintaining head is provided with a contoured surface that matches the pressure-maintaining product, which can avoid the problem of mismatch between the pressure-maintaining head and the pressure-maintaining product; the detection component is connected to the pressure-maintaining head, and the detection component can detect the pressure of the pressure-maintaining head on the pressure-maintaining product, and while ensuring precise pressure maintenance, it can also detect whether the pressure-maintaining product is assembled in place according to the detection component, saving manpower and time, with high efficiency, and being able to meet increasingly high production needs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的一种组装保压结构示意图。FIG1 is a schematic diagram of an assembly pressure-maintaining structure of the utility model.
图2是本实用新型的保压机构示意图。FIG. 2 is a schematic diagram of a pressure-maintaining mechanism of the present utility model.
图3是本实用新型的搬运机构示意图。FIG. 3 is a schematic diagram of a transport mechanism of the present invention.
图4是本实用新型的检测部件示意图。FIG. 4 is a schematic diagram of a detection component of the present utility model.
图中标号说明:1、输送机构;11、皮带线;12、输送电机;13、导向条;14、输送架;2、输送治具;3、定位组件;31、治具块;32、治具槽;33、定位板;4、顶料组件;41、顶料架;42、顶料气缸;43、顶料板;5、驱动组件;51、驱动架;52、第一直线模组;53、第一支架;54、第二直线模组;55、第二支架;56、第三直线模组;6、取料抓手;61、搬运架;62、取料架;63、导轨;64、夹爪气缸;65、取料杆;66、取料夹爪;67、取料块;68、取料卡槽;7、保压机构;71、送料滑轨;72、滑板;73、定位块;74、送料气缸;75、保压架;76、保压电缸;77、保压头;78、保压板;79、导杆;8、检测部件;81、导向架;82、连接杆;83、固定块;84、压力传感器;85、弹簧。Explanation of the numbers in the figure: 1. Conveying mechanism; 11. Belt line; 12. Conveying motor; 13. Guide strip; 14. Conveying frame; 2. Conveying fixture; 3. Positioning assembly; 31. Fixture block; 32. Fixture slot; 33. Positioning plate; 4. Ejecting assembly; 41. Ejecting frame; 42. Ejecting cylinder; 43. Ejecting plate; 5. Driving assembly; 51. Driving frame; 52. First linear module; 53. First bracket; 54. Second linear module; 55. Second bracket; 56. Third linear module; 6. Retrieving gripper ;61. Transport rack;62. Material picking rack;63. Guide rail;64. Claw cylinder;65. Material picking rod;66. Material picking claw;67. Material picking block;68. Material picking slot;7. Pressure-maintaining mechanism;71. Feeding slide rail;72. Slide plate;73. Positioning block;74. Feeding cylinder;75. Pressure-maintaining rack;76. Pressure-maintaining electric cylinder;77. Pressure-maintaining head;78. Pressure-maintaining plate;79. Guide rod;8. Detection component;81. Guide rack;82. Connecting rod;83. Fixing block;84. Pressure sensor;85. Spring.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好地理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
参照图1-4所示,一种组装保压结构,包括:1-4, an assembly pressure-maintaining structure includes:
输送治具2,其上设置有装载保压产品的定位组件3;A conveying fixture 2, on which a positioning component 3 for loading a pressure-maintaining product is provided;
输送机构1,包括输送线,所述输送线用于将装载有保压产品的输送治具2传输至保压工位处;The conveying mechanism 1 includes a conveying line, and the conveying line is used to transfer the conveying jig 2 loaded with the pressure-maintaining product to the pressure-maintaining station;
保压机构7,设置于保压工位上,所述保压机构7包括保压组件以及送料组件,所述送料组件用于将装载有保压产品的输送治具2传输至保压组件上,所述保压组件用于对送料组件上的保压产品进行保压处理;The pressure-holding mechanism 7 is arranged on the pressure-holding station, and the pressure-holding mechanism 7 includes a pressure-holding component and a feeding component. The feeding component is used to transfer the conveying fixture 2 loaded with the pressure-holding product to the pressure-holding component, and the pressure-holding component is used to perform pressure-holding treatment on the pressure-holding product on the feeding component;
搬运机构,设置于所述输送机构1一侧,所述搬运机构用于将输送机构1上的输送治具2搬运至送料组件上;A transport mechanism, which is arranged on one side of the conveying mechanism 1, and is used to transport the conveying fixture 2 on the conveying mechanism 1 to the feeding assembly;
其中,所述保压组件包括保压架75以及保压头77,所述保压架75上设置有保压电缸76,所述保压电缸76与检测部件8驱动连接,所述检测部件8与保压头77连接,所述保压头77上具有与保压产品相匹配的仿形面,所述保压电缸76用于带动保压头77对保压产品进行保压检测。Among them, the pressure-maintaining component includes a pressure-maintaining frame 75 and a pressure-maintaining head 77. The pressure-maintaining frame 75 is provided with a pressure-maintaining electric cylinder 76. The pressure-maintaining electric cylinder 76 is driven and connected to the detection component 8. The detection component 8 is connected to the pressure-maintaining head 77. The pressure-maintaining head 77 has a contoured surface matching the pressure-maintaining product. The pressure-maintaining electric cylinder 76 is used to drive the pressure-maintaining head 77 to perform pressure-maintaining detection on the pressure-maintaining product.
本实用新型的输送线将装载有保压产品的输送治具2传输至保压工位处,搬运机构再将输送治具2搬运至送料组件上,送料组件将装载有保压产品传输至保压头77下方,保压电缸76带动保压头77与保压产品相连接,通过保压头77对保压产品进行保压,以便对组装完成后的产品进行保压,保证组装产品稳定牢固、连接性良好;保压头77上具有与保压产品相匹配的仿形面,能够避免发生保压头77与保压产品不匹配的问题;检测部件8与保压头77连接,检测部件8可以检测保压头77对保压产品的压力,保证精确保压的同时还可根据检测部件8检测保压产品是否组装到位,节省了人力和时间,效率高,能够满足越来越高的生产需求。The conveying line of the utility model transfers the conveying fixture 2 loaded with the pressure-maintaining product to the pressure-maintaining station, and the conveying mechanism then transports the conveying fixture 2 to the feeding assembly, and the feeding assembly transfers the pressure-maintaining product to the bottom of the pressure-maintaining head 77, and the pressure-maintaining electric cylinder 76 drives the pressure-maintaining head 77 to connect with the pressure-maintaining product, and the pressure-maintaining product is pressure-maintained by the pressure-maintaining head 77, so as to maintain the pressure of the assembled product after completion, and ensure that the assembled product is stable, firm and has good connectivity; the pressure-maintaining head 77 has a contoured surface that matches the pressure-maintaining product, which can avoid the problem of mismatch between the pressure-maintaining head 77 and the pressure-maintaining product; the detection component 8 is connected to the pressure-maintaining head 77, and the detection component 8 can detect the pressure of the pressure-maintaining head 77 on the pressure-maintaining product, and while ensuring precise pressure maintenance, it can also detect whether the pressure-maintaining product is assembled in place according to the detection component 8, saving manpower and time, with high efficiency, and being able to meet increasingly high production needs.
在本实用新型的一个实施例中,所述检测部件8包括导向架81,所述导向架81上穿设有连接杆82,所述连接杆82的一端与保压电缸76驱动杆连接,另一端设置有固定块83,使得所述连接杆82无法从所述导向架81上脱离,所述导向架81上设置有压力传感器84,所述压力传感器84与所述固定块83之间通过弹簧85连接。In one embodiment of the utility model, the detection component 8 includes a guide frame 81, a connecting rod 82 is passed through the guide frame 81, one end of the connecting rod 82 is connected to the driving rod of the pressure-maintaining electric cylinder 76, and the other end is provided with a fixed block 83, so that the connecting rod 82 cannot be detached from the guide frame 81, and a pressure sensor 84 is provided on the guide frame 81, and the pressure sensor 84 is connected to the fixed block 83 by a spring 85.
具体的,保压电缸76带动保压头77朝向保压产品运动进行保压检测,保压电缸76带动连接杆82上的固定块83对压力传感器84上的弹簧85进行压缩,同时带动导向架81上的压力传感器84与取料头同步压紧在保压产品,保压头77对保压产品进行保压操作时,通过压力传感器84可以检测保压头77对保压产品的压力,保证精确保压的同时还可根据压力传感器84检测保压产品是否组装到位。Specifically, the pressure-maintaining electric cylinder 76 drives the pressure-maintaining head 77 to move toward the pressure-maintaining product for pressure-maintaining detection. The pressure-maintaining electric cylinder 76 drives the fixed block 83 on the connecting rod 82 to compress the spring 85 on the pressure sensor 84, and at the same time drives the pressure sensor 84 on the guide frame 81 to press the pressure-maintaining product together with the material picking head. When the pressure-maintaining head 77 performs pressure-maintaining operation on the pressure-maintaining product, the pressure of the pressure-maintaining head 77 on the pressure-maintaining product can be detected by the pressure sensor 84. While ensuring precise pressure maintenance, it is also possible to detect whether the pressure-maintaining product is assembled in place according to the pressure sensor 84.
在本实用新型的一个实施例中,还包括导杆79,所述保压头77设置在保压板78的底面上,所述检测部件8设置在所述保压板78的顶面上,所述保压架75上设置有导向套,所述导杆79穿设过所述导向套与所述保压板78连接。In one embodiment of the utility model, it also includes a guide rod 79, the pressure maintaining head 77 is arranged on the bottom surface of the pressure maintaining plate 78, the detection component 8 is arranged on the top surface of the pressure maintaining plate 78, and a guide sleeve is arranged on the pressure maintaining frame 75. The guide rod 79 passes through the guide sleeve and is connected to the pressure maintaining plate 78.
具体的,导杆79穿设过所述导向套与所述保压板78连接,可以对保压头77进行位置导向,提高保压头77与保压产品的相对位置精度,保压效果好。Specifically, the guide rod 79 passes through the guide sleeve and is connected to the pressure-maintaining plate 78 , so as to guide the position of the pressure-maintaining head 77 , thereby improving the relative position accuracy between the pressure-maintaining head 77 and the pressure-maintaining product and achieving a good pressure-maintaining effect.
在本实用新型的一个实施例中,所述定位组件3包括治具块31,所述治具块31上开设有与所述保压产品相匹配的治具槽32,所述定位块73上设置有定位板33,所述定位板33将保压产品压紧定位在所述治具槽32内。In one embodiment of the utility model, the positioning assembly 3 includes a jig block 31, on which a jig groove 32 matching the pressure-maintaining product is opened, and a positioning plate 33 is provided on the positioning block 73, and the positioning plate 33 presses and positions the pressure-maintaining product in the jig groove 32.
具体的,将产品放置在治具槽32内,定位板33将保压产品压紧定位在所述治具槽32内,可避免产品在加工过程中出现位移,保证输送的稳定性,同时保证产品在保压时的位置精度,提高保压效果。Specifically, the product is placed in the jig groove 32, and the positioning plate 33 presses and positions the pressure-maintaining product in the jig groove 32, which can avoid displacement of the product during processing, ensure the stability of transportation, and at the same time ensure the position accuracy of the product during pressure maintenance, thereby improving the pressure maintenance effect.
在本实用新型的一个实施例中,所述输送线包括输送架14以及设置在输送架14上的输送电机12,所述输送架14两侧设置有皮带线11,所述输送电机12与两皮带线11驱动连接,所述输送架14两侧设置有导向条13,所述导向条13与所述输送治具2相对设置,通过输送电机12驱动两皮带线11对输送治具2进行传输。In one embodiment of the utility model, the conveyor line includes a conveyor frame 14 and a conveying motor 12 arranged on the conveyor frame 14, belt lines 11 are arranged on both sides of the conveyor frame 14, the conveying motor 12 is driven and connected to the two belt lines 11, guide bars 13 are arranged on both sides of the conveyor frame 14, the guide bars 13 are arranged opposite to the conveying jig 2, and the two belt lines 11 are driven by the conveying motor 12 to transport the conveying jig 2.
具体的,将输送治具2放置在输送线上,通过输送电机12驱动两皮带线11同步运行,两皮带线11将输送治具2传输至保压工位处,导向条13可以对输送治具2的传输方向进行导向,避免输送治具2出现位置偏移,提高传输精度。Specifically, the conveying jig 2 is placed on the conveying line, and the two belt lines 11 are driven to run synchronously by the conveying motor 12. The two belt lines 11 convey the conveying jig 2 to the pressure holding station. The guide bar 13 can guide the conveying direction of the conveying jig 2 to avoid position deviation of the conveying jig 2 and improve the transmission accuracy.
在本实用新型的一个实施例中,所述输送线上设置有顶料组件4,所述顶料组件4包括顶料架41,所述顶料架41上设置有顶料气缸42,所述顶料气缸42与顶料板43驱动连接,所述顶料气缸42带动所述顶料板43将输送治具2进行抬升并脱离皮带线11。In one embodiment of the utility model, a lifting assembly 4 is provided on the conveying line, and the lifting assembly 4 includes a lifting frame 41, and a lifting cylinder 42 is provided on the lifting frame 41. The lifting cylinder 42 is drivingly connected to a lifting plate 43, and the lifting cylinder 42 drives the lifting plate 43 to lift the conveying fixture 2 and separate it from the belt line 11.
具体的,顶料气缸42带动所述顶料板43将输送治具2进行抬升,使得输送治具2的底面脱离皮带线11,将输送治具2顶升可以对其位置进行定位,降低后续取料的难度,提高加工效率。Specifically, the ejection cylinder 42 drives the ejection plate 43 to lift the conveying jig 2 so that the bottom surface of the conveying jig 2 is separated from the belt line 11. Lifting the conveying jig 2 can locate its position, reduce the difficulty of subsequent material removal, and improve processing efficiency.
在本实用新型的一个实施例中,所述送料组件包括送料滑轨71,所述送料滑轨71上滑设有滑板72,所述滑板72上设置有多个定位块73,多个定位块73围设形成定位工位,所述输送治具2设置在所述定位工位上,所述滑板72与送料气缸74驱动连接,所述送料气缸74带动滑板72上的输送治具2沿着所述送料滑轨71往复运动。In one embodiment of the utility model, the feeding assembly includes a feeding slide rail 71, a slide plate 72 is slidably provided on the feeding slide rail 71, a plurality of positioning blocks 73 are provided on the slide plate 72, and a plurality of positioning blocks 73 are arranged to form a positioning station. The conveying fixture 2 is arranged on the positioning station, and the slide plate 72 is drivingly connected to the feeding cylinder 74, and the feeding cylinder 74 drives the conveying fixture 2 on the slide plate 72 to reciprocate along the feeding slide rail 71.
具体的,三轴移动模组结构带动取料抓手6上的输送治具2移动至多个定位块73围设形成的定位工位上,通过定位工位上的定位块73对输送治具2进行快速定位,送料气缸74带动滑板72上的输送治具2沿着所述送料滑轨71运动,将输送治具2输送至保压头77的正下方,可以将输送治具2进行稳定传输,加快工作节拍。Specifically, the three-axis mobile module structure drives the conveying jig 2 on the material picking gripper 6 to move to a positioning station formed by a plurality of positioning blocks 73. The conveying jig 2 is quickly positioned by the positioning blocks 73 on the positioning station. The feeding cylinder 74 drives the conveying jig 2 on the slide 72 to move along the feeding slide rail 71, and the conveying jig 2 is transported to the bottom of the pressure maintaining head 77. The conveying jig 2 can be stably transmitted, thereby speeding up the work rhythm.
在本实用新型的一个实施例中,所述搬运机构包括驱动组件5和搬运架61,所述搬运架61上设置有取料抓手6,所述取料抓手6包括夹爪气缸64,所述夹爪气缸64的两个夹臂上设置有取料架62,所述驱动组件5与所述搬运架61驱动连接,所述驱动组件5驱动搬运架61运动使得夹爪气缸64驱动两取料架62对输送治具2进行夹取。In one embodiment of the utility model, the conveying mechanism includes a driving component 5 and a conveying frame 61, and a material picking gripper 6 is provided on the conveying frame 61. The material picking gripper 6 includes a clamping cylinder 64, and a material picking frame 62 is provided on the two clamping arms of the clamping cylinder 64. The driving component 5 is connected to the conveying frame 61 by driving, and the driving component 5 drives the conveying frame 61 to move so that the clamping cylinder 64 drives the two material picking frames 62 to clamp the conveying fixture 2.
在本实用新型的一个实施例中,所述搬运架61上设置有导轨63,所述取料架62滑设在所述导轨63上,所述取料架62上设置有两取料杆65,所述取料杆65的自由端上设置有取料夹爪66,所述输送治具2上设置有取料块67,所述取料块67上设置有与所述取料夹爪66相匹配的取料卡槽68。In one embodiment of the utility model, a guide rail 63 is provided on the transport frame 61, the material picking frame 62 is slidably arranged on the guide rail 63, two material picking rods 65 are provided on the material picking frame 62, and material picking claws 66 are provided on the free ends of the material picking rods 65, and a material picking block 67 is provided on the conveying fixture 2, and a material picking slot 68 matching the material picking claws 66 is provided on the material picking block 67.
具体的,三轴移动模组结构带动取料抓手6移动至顶升的输送治具2处,驱动搬运架61运动使得夹爪气缸64驱动两取料架62对输送治具2进行夹取,使得取料夹爪66卡紧在取料块67的取料卡槽68,可以保证取料抓手6的取料稳定性,使得搬运输送治具2时不会发生晃动,导轨63可以保证两取料架62的移动精度,保证往复运动的稳定性,保证搬运精度。Specifically, the three-axis mobile module structure drives the material picking gripper 6 to move to the raised conveying fixture 2, drives the transport frame 61 to move so that the clamping cylinder 64 drives the two material picking frames 62 to clamp the conveying fixture 2, so that the material picking clamping claw 66 is clamped in the material picking slot 68 of the material picking block 67, which can ensure the material picking stability of the material picking gripper 6, so that there will be no shaking when transporting the conveying fixture 2, and the guide rail 63 can ensure the moving accuracy of the two material picking frames 62, ensure the stability of the reciprocating motion, and ensure the transportation accuracy.
在本实用新型的一个实施例中,所述驱动组件5包括驱动架51,所述驱动架51上设置有第一直线模组52,所述第一直线模组52与第一支架53驱动连接,所述第一支架53上设置有第二直线模组54,所述第二直线模组54与第二支架55驱动连接,所述第二支架55上设置有第三直线模组56,所述第三直线模组56与所述搬运架61驱动连接,通过所述第一直线模组52、第二直线模组54、第三直线模组56同步带动搬运架61上的取料抓手6对输送治具2进行取放料。In one embodiment of the utility model, the driving assembly 5 includes a driving frame 51, on which a first linear module 52 is arranged, the first linear module 52 is drivingly connected to a first bracket 53, the first bracket 53 is provided with a second linear module 54, the second linear module 54 is drivingly connected to a second bracket 55, the second bracket 55 is provided with a third linear module 56, the third linear module 56 is drivingly connected to the conveying frame 61, and the first linear module 52, the second linear module 54, and the third linear module 56 are synchronously driven to drive the material picking gripper 6 on the conveying frame 61 to pick up and place materials on the conveying fixture 2.
具体的,所述第一直线模组52、第二直线模组54、第三直线模组56相互垂直设置,使其形成三轴移动模组结构,可以带动取料抓手6在空间内运动,可以快速准确的实现对输送治具2的搬运,避免输送治具2出现位置偏移,提高传输精度。Specifically, the first linear module 52, the second linear module 54, and the third linear module 56 are arranged perpendicular to each other to form a three-axis moving module structure, which can drive the material grabber 6 to move in space, and can quickly and accurately transport the conveying fixture 2, avoid position deviation of the conveying fixture 2, and improve transmission accuracy.
使用过程Usage Process
将产品放置在治具槽32内,定位板33将保压产品压紧定位在所述治具槽32内,可避免产品在加工过程中出现位移,保证输送的稳定性,同时保证产品在保压时的位置精度,提高保压效果,将输送治具2放置在输送线上,通过输送电机12驱动两皮带线11同步运行,两皮带线11将输送治具2传输至保压工位处,导向条13可以对输送治具2的传输方向进行导向,避免输送治具2出现位置偏移,提高传输精度,顶料气缸42带动所述顶料板43将输送治具2进行抬升,使得输送治具2的底面脱离皮带线11,将输送治具2顶升可以对其位置进行定位,降低后续取料的难度,提高加工效率,三轴移动模组结构带动取料抓手6移动至顶升的输送治具2处,驱动搬运架61运动使得夹爪气缸64驱动两取料架62对输送治具2进行夹取,使得取料夹爪66卡紧在取料块67的取料卡槽68,可以保证取料抓手6的取料稳定性,使得搬运输送治具2时不会发生晃动,保证搬运精度,三轴移动模组结构带动取料抓手6上的输送治具2移动至多个定位块73围设形成的定位工位上,通过定位工位上的定位块73对输送治具2进行快速定位,送料气缸74带动滑板72上的输送治具2沿着所述送料滑轨71运动,将输送治具2输送至保压头77的正下方,保压电缸76带动保压头77朝向保压产品运动进行保压检测,保压电缸76带动连接杆82上的固定块83对压力传感器84上的弹簧85进行压缩,同时带动导向架81上的压力传感器84与取料头同步压紧在保压产品,保压头77对保压产品进行保压操作时,通过压力传感器84可以检测保压头77对保压产品的压力,保证精确保压的同时还可根据压力传感器84检测保压产品是否组装到位,完成保压后的输送治具2在取料抓手6的带动下搬运至输送线上,输送线再将输送治具2传输至下一工序。The product is placed in the jig groove 32, and the positioning plate 33 presses and positions the pressure-holding product in the jig groove 32, which can avoid displacement of the product during processing, ensure the stability of transportation, and at the same time ensure the position accuracy of the product during pressure holding, improve the pressure holding effect, place the conveying jig 2 on the conveyor line, and drive the two belt lines 11 to run synchronously through the conveying motor 12. The two belt lines 11 convey the conveying jig 2 to the pressure holding station. The guide strip 13 can guide the conveying direction of the conveying jig 2 to avoid position deviation of the conveying jig 2 and improve the transmission accuracy. The ejection cylinder 42 drives the ejection plate 43 to lift the conveying fixture 2, so that the bottom surface of the conveying fixture 2 is separated from the belt line 11. The lifting of the conveying fixture 2 can locate its position, reduce the difficulty of subsequent material collection, and improve the processing efficiency. The three-axis mobile module structure drives the material collection gripper 6 to move to the lifted conveying fixture 2, drives the transport frame 61 to move so that the clamping cylinder 64 drives the two material collection frames 62 to clamp the conveying fixture 2, so that the material collection claw 66 is clamped in the material collection slot 68 of the material collection block 67, which can ensure the material collection stability of the material collection gripper 6 , so that the conveying fixture 2 will not shake when being transported, ensuring the handling accuracy, the three-axis mobile module structure drives the conveying fixture 2 on the material picking gripper 6 to move to the positioning station formed by multiple positioning blocks 73, and the conveying fixture 2 is quickly positioned by the positioning blocks 73 on the positioning station, and the feeding cylinder 74 drives the conveying fixture 2 on the slide plate 72 to move along the feeding slide rail 71, and the conveying fixture 2 is transported to the bottom of the pressure-maintaining head 77, and the pressure-maintaining electric cylinder 76 drives the pressure-maintaining head 77 to move toward the pressure-maintaining product for pressure-maintaining detection, and the pressure-maintaining electric cylinder 76 drives the connecting rod The fixed block 83 on 82 compresses the spring 85 on the pressure sensor 84, and at the same time drives the pressure sensor 84 on the guide frame 81 to be pressed synchronously with the material picking head on the pressure-holding product. When the pressure-holding head 77 performs the pressure-holding operation on the pressure-holding product, the pressure of the pressure-holding head 77 on the pressure-holding product can be detected by the pressure sensor 84. While ensuring precise pressure holding, it is also possible to detect whether the pressure-holding product is assembled in place according to the pressure sensor 84. After completing the pressure holding, the conveying fixture 2 is transported to the conveying line driven by the material picking gripper 6, and the conveying line then transmits the conveying fixture 2 to the next process.
以上所述实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120307009A (en) * | 2025-06-16 | 2025-07-15 | 宁波均胜群英汽车系统股份有限公司 | A kind of actuator multi-stage gear assembly process |
| CN120438992A (en) * | 2025-07-04 | 2025-08-08 | 歌尔股份有限公司 | Sealing block assembly equipment |
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2023
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120307009A (en) * | 2025-06-16 | 2025-07-15 | 宁波均胜群英汽车系统股份有限公司 | A kind of actuator multi-stage gear assembly process |
| CN120438992A (en) * | 2025-07-04 | 2025-08-08 | 歌尔股份有限公司 | Sealing block assembly equipment |
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