CN221935138U - A hydraulic punching machine - Google Patents
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- CN221935138U CN221935138U CN202420327731.6U CN202420327731U CN221935138U CN 221935138 U CN221935138 U CN 221935138U CN 202420327731 U CN202420327731 U CN 202420327731U CN 221935138 U CN221935138 U CN 221935138U
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Abstract
本实用新型涉及一种液压冲孔机床,包括机床、固定安装于机床顶部的机架、固定安装于机架侧壁上的控制器以及设置于机架下方的冲孔设备,所述机床上设置有对零件进行固定的零件固定机构;所述零件固定机构包括卡盘、滑动安装于卡盘上的滑座、可拆卸安装于滑座外部的夹具和设置于卡盘内部对夹具进行位移的传动结构。该液压冲孔机床,通过启动伺服电机带动传动齿轮旋转,传动齿轮旋转与从动齿轮啮合带动,同时通过四个连接臂带动四个滑座相对位移,此时四个夹具相对位移对零件进行夹持固定,实现能够稳定冲压,从而达到实用性强,便于使用等优点,解决了对零件的固定方式较为不便的问题。
The utility model relates to a hydraulic punching machine tool, comprising a machine tool, a frame fixedly mounted on the top of the machine tool, a controller fixedly mounted on the side wall of the frame, and a punching device arranged below the frame. The machine tool is provided with a part fixing mechanism for fixing parts; the part fixing mechanism comprises a chuck, a slide seat slidably mounted on the chuck, a clamp detachably mounted on the outside of the slide seat, and a transmission structure arranged inside the chuck for displacing the clamp. The hydraulic punching machine tool drives the transmission gear to rotate by starting a servo motor, and the transmission gear rotates and meshes with the driven gear, and at the same time drives four slide seats to move relative to each other through four connecting arms. At this time, the four clamps move relative to each other to clamp and fix the parts, so as to achieve stable stamping, thereby achieving the advantages of strong practicality and ease of use, and solving the problem of inconvenient fixing of parts.
Description
技术领域Technical Field
本实用新型涉及机床技术领域,具体为一种液压冲孔机床。The utility model relates to the technical field of machine tools, in particular to a hydraulic punching machine tool.
背景技术Background Art
机床是指制造机器的机器,亦称工作母机或工具机,习惯上简称机床。一般分为金属切削机床、锻压机床和木工机床等。现代机械制造中加工机械零件的方法很多:除切削加工外,还有铸造、锻造、焊接、冲压、挤压等,但凡属精度要求较高和表面粗糙度要求较细的零件,一般都需在机床上用切削的方法进行最终加工。机床在国民经济现代化的建设中起着重大作用。机床根据加工需要,分为液压冲孔机床和液压冲压机床等,液压冲孔机床是一种以液体为工作介质,根据帕斯卡原理制成的用于传递能量以实现各种工艺的机器。液压机一般由本机、动力系统及液压控制系统三部分组成。液压冲孔机适用于各种钢、铁、铜、铝板、成型钢、槽钢、工字钢等打孔作业,体积小,重量轻,易于操作,省力且快速冲孔Machine tools refer to machines used to manufacture machines, also known as machine tools or machine tools, and are usually referred to as machine tools. They are generally divided into metal cutting machine tools, forging machine tools, and woodworking machine tools. There are many methods for processing mechanical parts in modern machinery manufacturing: in addition to cutting, there are casting, forging, welding, stamping, extrusion, etc. However, all parts with high precision requirements and fine surface roughness requirements generally need to be finally processed on machine tools by cutting methods. Machine tools play a major role in the construction of national economic modernization. According to processing needs, machine tools are divided into hydraulic punching machine tools and hydraulic stamping machine tools. Hydraulic punching machine tools are a kind of machine that uses liquid as the working medium and is made according to Pascal's principle to transfer energy to realize various processes. The hydraulic press is generally composed of three parts: the machine, the power system, and the hydraulic control system. The hydraulic punching machine is suitable for punching operations of various steel, iron, copper, aluminum plates, formed steel, channel steel, I-beams, etc. It is small in size, light in weight, easy to operate, labor-saving and fast in punching.
现有的液压冲孔机床在进行冲孔加工前需要对零件进行固定,但固定方式多采用手动固定,使得自动化程度较低,且现有的液压冲孔机床采用的固定夹具大多不便于根据零件尺寸进行调节,使用局限性大,不能满足生产需求,故而提出一种液压冲孔机床来解决上述中所提出的问题。Existing hydraulic punching machines need to fix parts before punching, but the fixing method mostly adopts manual fixing, which makes the degree of automation low. In addition, the fixing fixtures used in existing hydraulic punching machines are mostly not convenient to adjust according to the size of parts, and have great limitations in use and cannot meet production needs. Therefore, a hydraulic punching machine is proposed to solve the above problems.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种液压冲孔机床,具备实用性强,便于使用等优点,解决了对零件的固定方式较为不便的问题。In view of the deficiencies in the prior art, the utility model provides a hydraulic punching machine tool, which has the advantages of strong practicability and ease of use, and solves the problem of inconvenient fixing of parts.
为实现上述目的,本实用新型提供如下技术方案:一种液压冲孔机床,包括机床、固定安装于机床顶部的机架、固定安装于机架侧壁上的控制器以及设置于机架下方的冲孔设备,所述机床上设置有对零件进行固定的零件固定机构;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic punching machine tool, comprising a machine tool, a frame fixedly mounted on the top of the machine tool, a controller fixedly mounted on the side wall of the frame, and a punching device arranged below the frame, wherein the machine tool is provided with a part fixing mechanism for fixing parts;
所述零件固定机构包括卡盘、滑动安装于卡盘上的滑座、可拆卸安装于滑座外部的夹具和设置于卡盘内部对夹具进行位移的传动结构。The part fixing mechanism comprises a chuck, a slide seat slidably mounted on the chuck, a clamp detachably mounted on the outside of the slide seat, and a transmission structure arranged inside the chuck to displace the clamp.
进一步,所述传动结构包括伺服电机、转动安装于卡盘内部的转筒、固定安装于伺服电机输出轴的传动齿轮、固定安装于转筒外部并与传动齿轮配合使用的从动齿轮、固定安装于转筒顶端的连接块以及转动安装于连接块与滑座之间的连接臂。Furthermore, the transmission structure includes a servo motor, a rotating drum rotatably mounted inside the chuck, a transmission gear fixedly mounted on the output shaft of the servo motor, a driven gear fixedly mounted on the outside of the rotating drum and used in conjunction with the transmission gear, a connecting block fixedly mounted on the top of the rotating drum, and a connecting arm rotatably mounted between the connecting block and the slide.
进一步,所述卡盘的下表面焊接有与机床固定的安装板,所述卡盘、安装板和机床的内部均开设有冲压孔。Furthermore, a mounting plate fixed to the machine tool is welded to the lower surface of the chuck, and punching holes are provided inside the chuck, the mounting plate and the machine tool.
进一步,所述转筒与连接块的内部开设有相连通的穿孔,且穿孔与冲压孔相连通,所述滑座的下表面固定安装有限位块,所述卡盘的内部开设有与限位块相适配的滑口,所述限位块与限位块滑动连接。Furthermore, the inside of the rotating cylinder and the connecting block are provided with interconnected through holes, and the through holes are connected with the punching holes. A limit block is fixedly installed on the lower surface of the sliding seat. The inside of the chuck is provided with a sliding opening adapted to the limit block, and the limit blocks are slidably connected with each other.
进一步,所述限位块的侧壁上可拆卸安装有用于导向的导轮,所述滑座的内部开设有与导轮相适配的滑槽,且滑槽与滑口相连通。Furthermore, a guide wheel for guiding is detachably mounted on the side wall of the limit block, a slide groove matched with the guide wheel is provided inside the slide seat, and the slide groove is communicated with the slide opening.
进一步,所述零件固定机构中滑座、夹具和连接臂的数量均为四个,且四个滑座呈环形状等距分布于卡盘上,所述伺服电机固定安装于卡盘的内部。Furthermore, the number of slides, fixtures and connecting arms in the part fixing mechanism is four, and the four slides are evenly distributed on the chuck in a ring shape, and the servo motor is fixedly installed inside the chuck.
进一步,所述机床的内部开设有与冲压孔连通的下料口,且下料口内设置有用于排料的排料结构,所述冲孔设备与冲压孔同轴设置。Furthermore, a material discharge port connected to the punching hole is provided inside the machine tool, and a material discharge structure for material discharge is provided inside the material discharge port, and the punching device is coaxially arranged with the punching hole.
与现有技术相比,本实用新型提供了一种液压冲孔机床,具备以下有益效果:Compared with the prior art, the utility model provides a hydraulic punching machine tool, which has the following beneficial effects:
1、该液压冲孔机床,通过启动伺服电机带动传动齿轮旋转,传动齿轮旋转与从动齿轮啮合带动,同时通过四个连接臂带动四个滑座相对位移,此时四个夹具相对位移对零件进行夹持固定,实现能够稳定冲压,从而达到实用性强,便于使用等优点,解决了对零件的固定方式较为不便的问题。1. The hydraulic punching machine starts the servo motor to drive the transmission gear to rotate, and the transmission gear rotates and engages with the driven gear. At the same time, four connecting arms drive the four slides to move relative to each other. At this time, the four fixtures move relative to each other to clamp and fix the parts, so that stable stamping can be achieved, thereby achieving the advantages of strong practicality and ease of use, and solving the problem of inconvenient fixing of parts.
2、该液压冲孔机床,滑口与限位块的设置,实现对滑座的导向,再通过导轮与滑槽的设置,既加强了滑座的限位,又能够便于对滑座进行移动,提高实用性。2. The hydraulic punching machine tool has a sliding mouth and a limit block, which can guide the slide. The guide wheel and the slide groove are arranged to strengthen the limit of the slide and facilitate the movement of the slide, thereby improving practicality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构立体图;Figure 1 is a perspective view of the structure of the utility model;
图2为本实用新型零件固定机构的结构立体图;FIG2 is a structural perspective view of the parts fixing mechanism of the utility model;
图3为本实用新型传动结构的结构示意图;FIG3 is a schematic diagram of the structure of the transmission structure of the utility model;
图4为本实用新型图2所示A的放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of A shown in FIG. 2 of the present invention.
图中:1、机床;2、机架;3、控制器;4、冲孔设备;5、零件固定机构;51、卡盘;510、冲压孔;511、安装板;512、滑口;513、滑槽;52、滑座;53、夹具;54、传动结构;541、伺服电机;542、转筒;5420、穿孔;543、传动齿轮;544、从动齿轮;545、连接块;546、连接臂;55、限位块;56、导轮;6、排料结构。In the figure: 1. machine tool; 2. frame; 3. controller; 4. punching equipment; 5. part fixing mechanism; 51. chuck; 510. punching hole; 511. mounting plate; 512. slide; 513. slide groove; 52. slide seat; 53. fixture; 54. transmission structure; 541. servo motor; 542. rotating drum; 5420. punching; 543. transmission gear; 544. driven gear; 545. connecting block; 546. connecting arm; 55. limit block; 56. guide wheel; 6. discharge structure.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例一:Embodiment 1:
请参阅图1-3,一种液压冲孔机床,包括机床1、固定安装于机床1顶部的机架2、固定安装于机架2侧壁上的控制器3以及设置于机架2下方的冲孔设备4,且冲孔设备4由液压机构和冲压头组成,冲压头可持续安装于液压机构的输出端上,液压机构固定安装于机架2的下表面。Please refer to Figures 1-3, a hydraulic punching machine tool includes a machine tool 1, a frame 2 fixedly installed on the top of the machine tool 1, a controller 3 fixedly installed on the side wall of the frame 2, and a punching device 4 arranged below the frame 2, and the punching device 4 is composed of a hydraulic mechanism and a punching head, the punching head can be continuously installed on the output end of the hydraulic mechanism, and the hydraulic mechanism is fixedly installed on the lower surface of the frame 2.
本实施例中,机床1上设置有对零件进行固定的零件固定机构5;零件固定机构5包括卡盘51、滑动安装于卡盘51上的滑座52、可拆卸安装于滑座52外部的夹具53和设置于卡盘51内部对夹具53进行位移的传动结构54,且传动结构54包括伺服电机541、转动安装于卡盘51内部的转筒542、固定安装于伺服电机541输出轴的传动齿轮543、固定安装于转筒542外部并与传动齿轮543配合使用的从动齿轮544、固定安装于转筒542顶端的连接块545以及转动安装于连接块545与滑座52之间的连接臂546。In this embodiment, a part fixing mechanism 5 for fixing parts is provided on the machine tool 1; the part fixing mechanism 5 includes a chuck 51, a slide 52 slidably mounted on the chuck 51, a clamp 53 detachably mounted on the outside of the slide 52, and a transmission structure 54 arranged inside the chuck 51 to displace the clamp 53, and the transmission structure 54 includes a servo motor 541, a rotating drum 542 rotatably mounted inside the chuck 51, a transmission gear 543 fixedly mounted on the output shaft of the servo motor 541, a driven gear 544 fixedly mounted on the outside of the rotating drum 542 and used in conjunction with the transmission gear 543, a connecting block 545 fixedly mounted on the top of the rotating drum 542, and a connecting arm 546 rotatably mounted between the connecting block 545 and the slide 52.
其中,卡盘51的下表面焊接有与机床1固定的安装板511,卡盘51、安装板511和机床1的内部均开设有冲压孔510。转筒542与连接块545的内部开设有相连通的穿孔5420,且穿孔5420与冲压孔510相连通。The lower surface of the chuck 51 is welded with a mounting plate 511 fixed to the machine tool 1, and the chuck 51, the mounting plate 511 and the machine tool 1 are all provided with punching holes 510. The rotating drum 542 and the connecting block 545 are provided with interconnecting through holes 5420, and the through holes 5420 are connected to the punching holes 510.
需要说明的是,零件固定机构5中滑座52、夹具53和连接臂546的数量均为四个,且四个滑座52呈环形状等距分布于卡盘51上,伺服电机541固定安装于卡盘51的内部。夹具53通过螺栓与滑座52固定,便于后期更换不同形状的夹具53。It should be noted that the number of slides 52, clamps 53 and connecting arms 546 in the part fixing mechanism 5 is four, and the four slides 52 are equidistantly distributed on the chuck 51 in a ring shape, and the servo motor 541 is fixedly installed inside the chuck 51. The clamp 53 is fixed to the slide 52 by bolts, which is convenient for replacing the clamps 53 of different shapes later.
本实施例在使用时,通过启动伺服电机541带动传动齿轮543旋转,传动齿轮543旋转与从动齿轮544啮合带动转筒542,转筒542旋转通过四个连接臂546同时带动四个滑座52相对位移,此时四个夹具53相对位移对零件进行夹持固定,实现能够稳定冲压。When this embodiment is in use, the servo motor 541 is started to drive the transmission gear 543 to rotate, and the transmission gear 543 rotates and engages with the driven gear 544 to drive the rotating drum 542. The rotating drum 542 rotates through four connecting arms 546 and simultaneously drives the four slides 52 to move relative to each other. At this time, the four clamps 53 move relative to each other to clamp and fix the parts, thereby achieving stable stamping.
本实施例中,机床1的内部开设有与冲压孔510连通的下料口,且下料口内设置有用于排料的排料结构6,冲孔设备4与冲压孔510同轴设置。排料结构6包括可拆卸安装于下料口内部的排料板,且排料板由横板和两个竖板组成,且两个竖板固定安装于横板左右两边缘处。In this embodiment, a material discharge port connected to the punching hole 510 is provided inside the machine tool 1, and a material discharge structure 6 for material discharge is provided inside the material discharge port, and the punching device 4 is coaxially arranged with the punching hole 510. The material discharge structure 6 includes a material discharge plate detachably mounted inside the material discharge port, and the material discharge plate is composed of a horizontal plate and two vertical plates, and the two vertical plates are fixedly mounted at the left and right edges of the horizontal plate.
需要说明的是,排料结构6的外形呈凹型,且排料结构6呈倾斜状设置。It should be noted that the outer shape of the material discharging structure 6 is concave, and the material discharging structure 6 is arranged in an inclined shape.
实施例二:Embodiment 2:
请参阅图1-4,在实施例一的基础上,滑座52的下表面固定安装有限位块55,卡盘51的内部开设有与限位块55相适配的滑口512,限位块55与限位块55滑动连接。限位块55的侧壁上可拆卸安装有用于导向的导轮56,滑座52的内部开设有与导轮56相适配的滑槽513,且滑槽513与滑口512相连通。Referring to Fig. 1-4, on the basis of the first embodiment, a limit block 55 is fixedly mounted on the lower surface of the slide 52, a sliding opening 512 adapted to the limit block 55 is provided inside the chuck 51, and the limit blocks 55 are slidably connected with each other. A guide wheel 56 for guiding is detachably mounted on the side wall of the limit block 55, a sliding groove 513 adapted to the guide wheel 56 is provided inside the slide 52, and the sliding groove 513 is communicated with the sliding opening 512.
本实施例在使用时,通过滑口512与限位块55的设置,实现对滑座52的导向,再通过导轮56与滑槽513的设置,既加强了滑座52的限位,又能够便于对滑座52进行移动,提高实用性When the present embodiment is in use, the slide 512 and the limit block 55 are provided to guide the slide 52, and the guide wheel 56 and the slide groove 513 are provided to strengthen the limit of the slide 52 and facilitate the movement of the slide 52, thereby improving the practicality.
采用上述技术方案,实现了对滑座52的导向,使其能够线性位移。By adopting the above technical solution, the slide seat 52 is guided so that it can move linearly.
上述实施例的工作原理为:The working principle of the above embodiment is:
通过启动伺服电机541带动传动齿轮543旋转,传动齿轮543旋转与从动齿轮544啮合带动转筒542,转筒542旋转通过四个连接臂546同时带动四个滑座52相对位移,此时四个夹具53相对位移对零件进行夹持固定,实现能够稳定冲压,接着启动冲孔设备4对零件进行冲孔,通过排料结构6对冲压的物料进行导料。The servo motor 541 is started to drive the transmission gear 543 to rotate. The transmission gear 543 rotates and engages with the driven gear 544 to drive the rotating drum 542. The rotating drum 542 rotates through four connecting arms 546 and simultaneously drives the four slides 52 to move relative to each other. At this time, the four clamps 53 move relative to each other to clamp and fix the parts, so as to achieve stable stamping. Then the punching equipment 4 is started to punch the parts, and the punched materials are guided through the discharge structure 6.
文中出现的电器元件均与主控器及电源电连接,主控器可为计算机等起到控制的常规已知设备,且现有公开的电力连接技术,不在文中赘述。The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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