CN221935115U - A punching device for bearing processing - Google Patents
A punching device for bearing processing Download PDFInfo
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- CN221935115U CN221935115U CN202420121770.0U CN202420121770U CN221935115U CN 221935115 U CN221935115 U CN 221935115U CN 202420121770 U CN202420121770 U CN 202420121770U CN 221935115 U CN221935115 U CN 221935115U
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- 238000004080 punching Methods 0.000 title claims description 35
- 230000005484 gravity Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
本实用新型公开了一种轴承加工用冲压装置,涉及轴承加工技术领域,包括冲压台,冲压台的底面四端分别固定安装有支撑脚,冲压台的顶面固定安装有安装架,安装架的顶面贯穿开设有安装口,且安装口内壁固定安装有冲压机,冲压机的活动柱底面和冲压台的顶面设置有冲压成形组件,冲压台的顶面设置有进料组件,冲压台的顶面设置有辅助进料组件,冲压台的底面设置有辅助冲压组件。本实用新型在进行冲压前,通过固定架上的气缸驱动模柱穿过下模具的落料口移动至下模具的内部,冲压时,通过上模具下压进行冲压,使板材可一次性地冲压成环形,再通过气缸驱动模柱向下移动至安装板开口之下,通过电推杆驱动推板推动安装板顶面的环形件,将其推至斜板出料。
The utility model discloses a stamping device for bearing processing, which relates to the technical field of bearing processing, including a stamping table, the four ends of the bottom surface of the stamping table are respectively fixedly installed with supporting feet, the top surface of the stamping table is fixedly installed with a mounting frame, the top surface of the mounting frame is penetrated with a mounting opening, and the inner wall of the mounting opening is fixedly installed with a stamping machine, the bottom surface of the movable column of the stamping machine and the top surface of the stamping table are provided with a stamping forming component, the top surface of the stamping table is provided with a feeding component, the top surface of the stamping table is provided with an auxiliary feeding component, and the bottom surface of the stamping table is provided with an auxiliary stamping component. Before stamping, the utility model drives the die column through the blanking opening of the lower die to move to the inside of the lower die through the cylinder on the fixed frame. During stamping, the upper die is pressed downward to perform stamping, so that the plate can be stamped into a ring at one time, and then the die column is driven by the cylinder to move downward to below the opening of the mounting plate, and the push plate is driven by the electric push rod to push the ring-shaped part on the top surface of the mounting plate to push it to the inclined plate for material discharge.
Description
技术领域Technical Field
本实用新型涉及轴承加工技术领域,具体是一种轴承加工用冲压装置。The utility model relates to the technical field of bearing processing, in particular to a punching device for bearing processing.
背景技术Background Art
轴承是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度。冲压轴承是靠压力机和模具对板材、带材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件。Bearings are an important component in modern mechanical equipment. Their main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Stamping bearings rely on presses and dies to apply external forces to plates, strips, etc., causing them to undergo plastic deformation or separation, thereby obtaining workpieces of the desired shape and size.
现有的冲压轴承需要将原材料板材通过冲压装置冲压成圆形件后,再通过对圆形件进行冲压来使其冲压成轴承的内环或者外环,由于需要进行二次冲压,且两次冲压的规格不同,使加工效率较低,因此需要对其进行改进。Existing stamped bearings require that the raw material sheet be stamped into a circular piece by a stamping device, and then the circular piece is stamped into the inner ring or outer ring of the bearing. Since a second stamping is required and the specifications of the two stampings are different, the processing efficiency is low, so it needs to be improved.
实用新型内容Utility Model Content
解决的技术问题Technical issues solved
本实用新型的目的就是为了弥补现有技术的不足,提供了一种轴承加工用冲压装置。The utility model aims to make up for the deficiencies of the prior art and provides a punching device for bearing processing.
技术方案Technical Solution
为实现上述目的,本实用新型提供如下技术方案:一种轴承加工用冲压装置,包括冲压台,所述冲压台的底面四端分别固定安装有支撑脚,所述冲压台的顶面固定安装有安装架,所述安装架的顶面贯穿开设有冲压口,所述安装架顶面固定安装有冲压机,且冲压机的冲压部分穿过安装架的冲压口,所述冲压机的活动柱底面和冲压台的顶面设置有冲压成形组件,所述冲压台的顶面设置有进料组件,所述冲压台的顶面设置有辅助进料组件,所述冲压台的底面设置有辅助冲压组件。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stamping device for bearing processing, comprising a stamping table, wherein the four ends of the bottom surface of the stamping table are respectively fixedly installed with supporting feet, a mounting frame is fixedly installed on the top surface of the stamping table, a stamping opening is opened through the top surface of the mounting frame, a stamping machine is fixedly installed on the top surface of the mounting frame, and the stamping part of the stamping machine passes through the stamping opening of the mounting frame, a stamping forming component is arranged on the bottom surface of the movable column of the stamping machine and the top surface of the stamping table, a feeding component is arranged on the top surface of the stamping table, an auxiliary feeding component is arranged on the top surface of the stamping table, and an auxiliary stamping component is arranged on the bottom surface of the stamping table.
上述的,所述冲压成形组件包括上模具和下模具,所述上模具为一种凸模,且底面设置有圆槽,所述上模具顶面固定安装有上模架,所述冲压机的活动柱的底面与上模具的上模架顶面固定连接,所述下模具为一种凹模,所述下模具的底面固定安装有下模架,所述冲压台的顶面与下模具的下模架底面固定连接,所述下模具的内壁底面贯穿冲压台设置有落料口,所述下模具下模架的顶面与上模具上模架的底面均设置有导向组件。As mentioned above, the stamping forming assembly includes an upper mold and a lower mold, the upper mold is a convex mold, and a circular groove is arranged on the bottom surface, an upper mold frame is fixedly installed on the top surface of the upper mold, the bottom surface of the movable column of the punching machine is fixedly connected to the top surface of the upper mold frame of the upper mold, the lower mold is a concave mold, a lower mold frame is fixedly installed on the bottom surface of the lower mold, the top surface of the stamping table is fixedly connected to the bottom surface of the lower mold frame of the lower mold, a blanking port is arranged on the bottom surface of the inner wall of the lower mold through the stamping table, and guide components are arranged on the top surface of the lower mold frame of the lower mold and the bottom surface of the upper mold frame of the upper mold.
上述的,所述导向组件包括导向柱、导向孔和复位弹簧,所述下模具下模架的顶面四端分别固定安装有导向柱,所述上模具上模架的底面四端分别贯穿设置有导向孔,所述导向柱穿过导向孔,且导向柱弧形表面与导向孔内壁贴合,所述上模具上模架的底面四端均固定连接有复位弹簧,所述复位弹簧的一端均与下模具下模架的顶面固定连接。As mentioned above, the guide assembly includes a guide column, a guide hole and a return spring. The four ends of the top surface of the lower mold frame of the lower mold are respectively fixedly installed with guide columns, and the four ends of the bottom surface of the upper mold frame of the upper mold are respectively penetrated with guide holes. The guide column passes through the guide hole, and the arc surface of the guide column fits with the inner wall of the guide hole. The four ends of the bottom surface of the upper mold frame of the upper mold are fixedly connected with return springs, and one end of the return spring is fixedly connected to the top surface of the lower mold frame of the lower mold.
上述的,所述进料组件包括传送带输送机和挡板,所述传送带输送机固定安装于冲压台的顶面,所述传送带输送机的顶面两端分别固定安装有挡板。As mentioned above, the feeding assembly includes a conveyor belt and a baffle. The conveyor belt is fixedly installed on the top surface of the punching table, and baffles are fixedly installed on both ends of the top surface of the conveyor belt.
上述的,所述辅助进料组件包括安装座、安装轴和转辊,所述冲压台的顶面两端分别通过连接杆固定连接有安装座,所述安装座的内壁固定安装有安装轴,所述转辊的一端贯穿另一端设置有套孔,且通过套孔套接于安装轴,所述转辊的弧形表面固定连接有橡胶套。As mentioned above, the auxiliary feeding assembly includes a mounting seat, a mounting shaft and a rotating roller. The two ends of the top surface of the stamping table are fixedly connected to the mounting seat through connecting rods respectively, and the inner wall of the mounting seat is fixedly installed with a mounting shaft. One end of the rotating roller passes through the other end and is provided with a sleeve hole, and is sleeved on the mounting shaft through the sleeve hole. The arc surface of the rotating roller is fixedly connected with a rubber sleeve.
上述的,所述辅助冲压组件包括安装板、气缸、固定架和模柱,所述冲压台的底面四端通过支撑杆固定连接有安装板,所述安装板的顶面贯穿设置有开口,且开口正对下模具的落料口,所述安装板的底面固定安装有固定架,所述固定架内壁固定安装有气缸,所述气缸的活动端固定安装有模柱,所述安装板的顶面设置有下料组件。As mentioned above, the auxiliary stamping assembly includes a mounting plate, a cylinder, a fixed frame and a mold column. The four ends of the bottom surface of the stamping table are fixedly connected to the mounting plate through support rods. The top surface of the mounting plate is penetrated with an opening, and the opening is opposite to the blanking port of the lower mold. The bottom surface of the mounting plate is fixedly installed with a fixed frame, the inner wall of the fixed frame is fixedly installed with a cylinder, the movable end of the cylinder is fixedly installed with a mold column, and the top surface of the mounting plate is provided with a blanking assembly.
上述的,所述下料组件包括电推杆、推板和斜板,所述电推杆通过支架固定安装于安装板的顶面一端,所述电推杆的活动端固定安装有推板,所述安装板的正面固定安装有斜板。As mentioned above, the unloading assembly includes an electric push rod, a push plate and an inclined plate. The electric push rod is fixedly mounted on one end of the top surface of the mounting plate through a bracket, the push plate is fixedly mounted on the movable end of the electric push rod, and the inclined plate is fixedly mounted on the front side of the mounting plate.
有益效果:Beneficial effects:
与现有技术相比,该一种轴承加工用冲压装置具备如下有益效果:Compared with the prior art, this bearing processing punching device has the following beneficial effects:
一、本实用新型通过设置的上模具、下模具、安装板、固定架、气缸、模柱、电推杆、推板和斜板,使得在进行冲压前,通过固定架上的气缸驱动模柱穿过下模具的落料口移动至下模具的内部,使其与下模具组成一个环形槽,当板材移动到下模具顶端时,通过上模具下压进行冲压,让上模具的圆槽插入模柱,从而使板材可一次性地冲压成环形,不需要二次冲压,冲压后的环形件会受重力从下模具的落料口落到安装板顶面,此时气缸驱动模柱向下移动,直至模柱完全移动到安装板开口之下后,通过电推杆驱动推板推动安装板顶面的环形件,将其推至斜板进行出料,使可在不影响出料的情况下通过一次冲压就可形成环形件,提高了加工效率。1. The utility model provides an upper mold, a lower mold, a mounting plate, a fixing frame, a cylinder, a mold column, an electric push rod, a push plate and an inclined plate, so that before stamping, the mold column is driven by the cylinder on the fixing frame to pass through the blanking opening of the lower mold and move to the inside of the lower mold, so that it forms an annular groove with the lower mold. When the plate moves to the top of the lower mold, the upper mold is pressed downward for stamping, so that the circular groove of the upper mold is inserted into the mold column, so that the plate can be stamped into a ring at one time, and no secondary stamping is required. The stamped annular part will fall from the blanking opening of the lower mold to the top surface of the mounting plate under gravity. At this time, the cylinder drives the mold column to move downward until the mold column is completely moved under the opening of the mounting plate, and then the push plate is driven by the electric push rod to push the annular part on the top surface of the mounting plate, and push it to the inclined plate for discharge, so that the annular part can be formed by one stamping without affecting the discharge, thereby improving the processing efficiency.
二、本实用新型通过导向柱、导向孔和复位弹簧的设置,使得冲压机驱动上模具下压时,导向孔会于导向柱的弧形表面移动,从而使上模具与下模具的位置不易发生偏移,且冲压时复位弹簧可缓冲冲压机对上模具和下模具的冲击力,同时冲压后上模具可通过复位弹簧复位,使其可进行连续冲压。2. The utility model arranges the guide column, the guide hole and the reset spring so that when the punching machine drives the upper mold to press down, the guide hole will move on the arc surface of the guide column, so that the positions of the upper mold and the lower mold are not easily offset, and the reset spring can buffer the impact force of the punching machine on the upper mold and the lower mold during stamping. At the same time, after stamping, the upper mold can be reset by the reset spring, so that it can perform continuous stamping.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的下模具结构示意图;Figure 2 is a schematic diagram of the lower mold structure of the utility model;
图3为本实用新型的侧视结构示意图;FIG3 is a side view of the structure of the utility model;
图4为本实用新型的安装座剖视结构示意图;FIG4 is a schematic cross-sectional view of the mounting base of the present invention;
图5为本实用新型的安装板侧视结构示意图。FIG. 5 is a schematic diagram of the side structure of the mounting plate of the present invention.
图中:1、冲压台;2、安装架;3、冲压机;4、上模具;5、下模具;6、导向柱;7、导向孔;8、复位弹簧;9、传送带输送机;10、安装座;11、安装轴;12、转辊;13、挡板;14、安装板;15、气缸;16、模柱;17、固定架;18、电推杆19、推板;20、斜板。In the figure: 1. punching table; 2. mounting frame; 3. punching machine; 4. upper mold; 5. lower mold; 6. guide column; 7. guide hole; 8. return spring; 9. conveyor belt; 10. mounting seat; 11. mounting shaft; 12. roller; 13. baffle; 14. mounting plate; 15. cylinder; 16. mold column; 17. fixing frame; 18. electric push rod 19. push plate; 20. inclined plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1-5所示,本实用新型提供一种技术方案:一种轴承加工用冲压装置,包括冲压台1,冲压台1的底面四端分别固定安装有支撑脚,冲压台1的顶面固定安装有安装架2,安装架2的顶面贯穿开设有冲压口,安装架2顶面固定安装有冲压机3,且冲压机3的冲压部分穿过安装架2的冲压口,冲压机3的活动柱底面和冲压台1的顶面设置有冲压成形组件,冲压台1的顶面设置有进料组件,冲压台1的顶面设置有辅助进料组件,冲压台1的底面设置有辅助冲压组件。As shown in Figures 1-5, the utility model provides a technical solution: a stamping device for bearing processing, including a stamping table 1, the four ends of the bottom surface of the stamping table 1 are respectively fixedly installed with supporting feet, the top surface of the stamping table 1 is fixedly installed with a mounting frame 2, the top surface of the mounting frame 2 is penetrated with a stamping opening, the top surface of the mounting frame 2 is fixedly installed with a punching machine 3, and the punching part of the punching machine 3 passes through the stamping opening of the mounting frame 2, the bottom surface of the movable column of the punching machine 3 and the top surface of the stamping table 1 are provided with stamping forming components, the top surface of the stamping table 1 is provided with a feeding component, the top surface of the stamping table 1 is provided with an auxiliary feeding component, and the bottom surface of the stamping table 1 is provided with an auxiliary stamping component.
根据装置的整体结构,进行冲压前,通过固定架17上的气缸15驱动模柱16穿过下模具5的落料口移动至下模具5的内部,使其与下模具5组成一个环形槽,再将板材通过传送带输送机9向转辊12输送,由于挡板13的设置板材在输送时不易偏移,板材输送至转辊12后可通过转辊12与安装座10的安装轴11旋转,来将其输送至下模具5的顶面,当板材移动到下模具5顶面时,传送带输送机9停止,冲压机3下压驱动上模具4下压使导向孔7于导向柱6的弧形表面移动,且上模具4的上模架压缩复位弹簧8,此时上模具4的圆槽插入模柱16,从而使板材可一次性地冲压成环形,冲压后的环形件会受重力从下模具5的落料口落到安装板14顶面,此时通过气缸15驱动模柱16向下移动,直至模柱16完全移动到安装板14开口之下后,通过电推杆18驱动推板19推动安装板14顶面的环形件,将其推至斜板20进行出料,出料时,冲压机3的冲压柱收回,上模具4通过复位弹簧8复位,传送带输送机9继续输送板材,使板材未冲压部分移动到下模具5顶面,准备下一次的冲压,板材冲压后的一端会移动到另一转辊12上。According to the overall structure of the device, before stamping, the cylinder 15 on the fixed frame 17 drives the mold column 16 to pass through the blanking port of the lower mold 5 and move to the inside of the lower mold 5, so that it forms an annular groove with the lower mold 5, and then the plate is transported to the roller 12 through the conveyor belt conveyor 9. Due to the setting of the baffle 13, the plate is not easy to deviate during transportation. After the plate is transported to the roller 12, it can be transported to the top surface of the lower mold 5 by rotating the roller 12 and the mounting shaft 11 of the mounting seat 10. When the plate moves to the top surface of the lower mold 5, the conveyor belt conveyor 9 stops, and the punching machine 3 presses down to drive the upper mold 4 to press down so that the guide hole 7 moves on the arc surface of the guide column 6, and the upper mold frame of the upper mold 4 compresses the reset spring 8. At this time, the circular groove of the upper mold 4 is inserted into the mold column 16, so that the sheet can be punched into a ring at one time. The punched ring part will fall from the blanking port of the lower mold 5 to the top surface of the mounting plate 14 due to gravity. At this time, the mold column 16 is driven downward by the cylinder 15 until the mold column 16 is completely moved under the opening of the mounting plate 14. The push plate 19 is driven by the electric push rod 18 to push the ring part on the top surface of the mounting plate 14 and push it to the inclined plate 20 for discharge. When discharging, the punching column of the punching machine 3 is retracted, the upper mold 4 is reset by the reset spring 8, and the conveyor belt conveyor 9 continues to transport the sheet, so that the unpunched part of the sheet moves to the top surface of the lower mold 5, ready for the next punching, and the stamped end of the sheet moves to the other roller 12.
如图1-2所示,冲压成形组件包括上模具4和下模具5,上模具4为一种凸模,且底面设置有圆槽,上模具4顶面固定安装有上模架,冲压机3的活动柱的底面与上模具4的上模架顶面固定连接,下模具5为一种凹模,下模具5的底面固定安装有下模架,冲压台1的顶面与下模具5的下模架底面固定连接,下模具5的内壁底面贯穿冲压台1设置有落料口,下模具5下模架的顶面与上模具4上模架的底面均设置有导向组件,导向组件包括导向柱6、导向孔7和复位弹簧8,下模具5下模架的顶面四端分别固定安装有导向柱6,上模具4上模架的底面四端分别贯穿设置有导向孔7,导向柱6穿过导向孔7,且导向柱6弧形表面与导向孔7内壁贴合,上模具4上模架的底面四端均固定连接有复位弹簧8,复位弹簧8的一端均与下模具5下模架的顶面固定连接。As shown in Fig. 1-2, the stamping forming assembly includes an upper die 4 and a lower die 5. The upper die 4 is a convex die, and a circular groove is arranged on the bottom surface. An upper die frame is fixedly installed on the top surface of the upper die 4. The bottom surface of the movable column of the punching machine 3 is fixedly connected to the top surface of the upper die frame of the upper die 4. The lower die 5 is a concave die. A lower die frame is fixedly installed on the bottom surface of the lower die 5. The top surface of the stamping table 1 is fixedly connected to the bottom surface of the lower die frame of the lower die 5. The bottom surface of the inner wall of the lower die 5 passes through the stamping table 1 and is provided with a blanking port. The top surface of the lower die frame of the lower die 5 The bottom surface of the upper mold frame of the upper mold 4 is provided with a guide component, which includes a guide column 6, a guide hole 7 and a reset spring 8. The four ends of the top surface of the lower mold frame of the lower mold 5 are fixedly installed with guide columns 6, and the four ends of the bottom surface of the upper mold frame of the upper mold 4 are respectively penetrated with guide holes 7. The guide column 6 passes through the guide hole 7, and the arc surface of the guide column 6 fits with the inner wall of the guide hole 7. The four ends of the bottom surface of the upper mold frame of the upper mold 4 are fixedly connected with the reset spring 8, and one end of the reset spring 8 is fixedly connected to the top surface of the lower mold frame of the lower mold 5.
通过设置的上模具4、下模具5、导向柱6、导向孔7和复位弹簧8,使得通过冲压机3下压驱动上模具4下压至下模具5进行冲压,冲压时导向孔7会于导向柱6的弧形表面移动,使其不易偏移,且冲压时复位弹簧8可缓冲冲压机3对上模具4和下模具5的冲击力,同时冲压后上模具4可通过复位弹簧8复位,使其可进行连续冲压。By setting the upper mold 4, lower mold 5, guide column 6, guide hole 7 and return spring 8, the upper mold 4 is pressed down to the lower mold 5 by the punching machine 3 for punching. During punching, the guide hole 7 will move on the arc surface of the guide column 6, so that it is not easy to deviate. During punching, the return spring 8 can buffer the impact force of the punching machine 3 on the upper mold 4 and the lower mold 5. At the same time, after punching, the upper mold 4 can be reset by the return spring 8, so that it can perform continuous punching.
如图3-4所示,进料组件包括传送带输送机9和挡板13,传送带输送机9固定安装于冲压台1的顶面,传送带输送机9的顶面两端分别固定安装有挡板13,辅助进料组件包括安装座10、安装轴11和转辊12,冲压台1的顶面两端分别通过连接杆固定连接有安装座10,安装座10的内壁固定安装有安装轴11,转辊12的一端贯穿另一端设置有套孔,且通过套孔套接于安装轴11,转辊12的弧形表面固定连接有橡胶套。As shown in Figures 3-4, the feeding assembly includes a conveyor belt 9 and a baffle 13. The conveyor belt 9 is fixedly installed on the top surface of the punching table 1. The baffles 13 are fixedly installed at both ends of the top surface of the conveyor belt 9. The auxiliary feeding assembly includes a mounting seat 10, a mounting shaft 11 and a roller 12. The mounting seats 10 are fixedly connected to the two ends of the top surface of the punching table 1 through connecting rods. The mounting shaft 11 is fixedly installed on the inner wall of the mounting seat 10. One end of the roller 12 is provided with a sleeve hole through the other end, and is sleeved on the mounting shaft 11 through the sleeve hole. The arc surface of the roller 12 is fixedly connected with a rubber sleeve.
通过设置的传送带输送机9、挡板13、安装座10、安装轴11和转辊12,将板材通过传送带输送机9向转辊12输送,由于挡板13的设置板材在输送时不易偏移,板材输送至转辊12后可通过转辊12与安装座10的安装轴11旋转,来将其输送至下模具5的顶面,且冲压后的板材可移动至另一转辊12并继续移动。The plate is transported to the roller 12 through the conveyor belt conveyor 9, the baffle 13, the mounting seat 10, the mounting shaft 11 and the roller 12. The plate is not easily deviated during transportation due to the setting of the baffle 13. After the plate is transported to the roller 12, it can be transported to the top surface of the lower mold 5 by rotating the roller 12 and the mounting shaft 11 of the mounting seat 10, and the stamped plate can move to another roller 12 and continue to move.
如图5所示,辅助冲压组件包括安装板14、气缸15、固定架17和模柱16,冲压台1的底面四端通过支撑杆固定连接有安装板14,安装板14的顶面贯穿设置有开口,且开口正对下模具5的落料口,安装板14的底面固定安装有固定架17,固定架17内壁固定安装有气缸15,气缸15的活动端固定安装有模柱16,安装板14的顶面设置有下料组件,下料组件包括电推杆18、推板19和斜板20,电推杆18通过支架固定安装于安装板14的顶面一端,电推杆18的活动端固定安装有推板19,安装板14的正面固定安装有斜板20。As shown in Figure 5, the auxiliary stamping assembly includes a mounting plate 14, a cylinder 15, a fixing frame 17 and a mold column 16. The four ends of the bottom surface of the stamping table 1 are fixedly connected to the mounting plate 14 through support rods. The top surface of the mounting plate 14 is penetrated with an opening, and the opening is opposite to the blanking port of the lower mold 5. The bottom surface of the mounting plate 14 is fixedly installed with a fixing frame 17, and the inner wall of the fixing frame 17 is fixedly installed with a cylinder 15. The movable end of the cylinder 15 is fixedly installed with a mold column 16. The top surface of the mounting plate 14 is provided with a blanking assembly, which includes an electric push rod 18, a push plate 19 and an inclined plate 20. The electric push rod 18 is fixedly installed on one end of the top surface of the mounting plate 14 through a bracket, and the movable end of the electric push rod 18 is fixedly installed with a push plate 19, and the front side of the mounting plate 14 is fixedly installed with an inclined plate 20.
通过设置的安装板14、气缸15、固定架17、模柱16、电推杆18、推板19和斜板20,使得进行冲压前,通过固定架17上的气缸15驱动模柱16穿过下模具5的落料口移动至下模具5的内部,使其与下模具5组成一个环形槽,冲压时,上模具4的圆槽插入模柱16,从而使板材可一次性地冲压成环形,冲压后的环形件会受重力从下模具5的落料口落到安装板14顶面,此时通过气缸15驱动模柱16向下移动,直至模柱16完全移动到安装板14开口之下后,通过电推杆18驱动推板19推动安装板14顶面的环形件,将其推至斜板20进行出料。By setting the mounting plate 14, cylinder 15, fixing frame 17, die column 16, electric push rod 18, push plate 19 and inclined plate 20, before stamping, the die column 16 is driven by the cylinder 15 on the fixing frame 17 to pass through the blanking opening of the lower die 5 and move to the inside of the lower die 5, so that it forms an annular groove with the lower die 5. During stamping, the circular groove of the upper die 4 is inserted into the die column 16, so that the sheet can be stamped into a ring at one time. The stamped ring part will fall from the blanking opening of the lower die 5 to the top surface of the mounting plate 14 due to gravity. At this time, the die column 16 is driven by the cylinder 15 to move downward until the die column 16 is completely moved under the opening of the mounting plate 14, and then the push plate 19 is driven by the electric push rod 18 to push the ring part on the top surface of the mounting plate 14 to the inclined plate 20 for discharge.
工作原理:进行冲压前,通过固定架17上的气缸15驱动模柱16穿过下模具5的落料口移动至下模具5的内部,使其与下模具5组成一个环形槽,再将板材通过传送带输送机9向转辊12输送,由于挡板13的设置板材在输送时不易偏移,板材输送至转辊12后可通过转辊12与安装座10的安装轴11旋转,来将其输送至下模具5的顶面,当板材移动到下模具5顶面时,传送带输送机9停止,冲压机3下压驱动上模具4下压使导向孔7于导向柱6的弧形表面移动,且上模具4的上模架压缩复位弹簧8,此时上模具4的圆槽插入模柱16,进行冲压,冲压后的环形件会受重力从下模具5的落料口落到安装板14顶面,此时通过气缸15驱动模柱16向下移动,直至模柱16完全移动到安装板14开口之下后,通过电推杆18驱动推板19推动安装板14顶面的环形件,将其推至斜板20进行出料,出料时,冲压机3的冲压柱收回,上模具4通过复位弹簧8复位,传送带输送机9继续输送板材,使板材未冲压部分移动到下模具5顶面,准备下一次的冲压,板材冲压后的一端会移动到另一转辊12上并继续移动。Working principle: Before stamping, the cylinder 15 on the fixed frame 17 drives the mold column 16 to pass through the blanking port of the lower mold 5 and move to the inside of the lower mold 5, so that it forms an annular groove with the lower mold 5, and then the plate is transported to the roller 12 through the conveyor belt conveyor 9. Due to the setting of the baffle 13, the plate is not easy to deviate during transportation. After the plate is transported to the roller 12, it can be transported to the top surface of the lower mold 5 through the rotation of the roller 12 and the mounting shaft 11 of the mounting seat 10. When the plate moves to the top surface of the lower mold 5, the conveyor belt conveyor 9 stops, and the punching machine 3 presses down to drive the upper mold 4 to press down so that the guide hole 7 moves on the arc surface of the guide column 6, and the upper mold frame of the upper mold 4 compresses the reset spring 8. At this time, the circular groove of the upper mold 4 is inserted into the mold column 16 for stamping. The stamped annular part will fall from the blanking port of the lower mold 5 to the top surface of the mounting plate 14 due to gravity. At this time, the mold column 16 is driven downward by the cylinder 15 until the mold column 16 is completely moved under the opening of the mounting plate 14. The push plate 19 is driven by the electric push rod 18 to push the annular part on the top surface of the mounting plate 14 and push it to the inclined plate 20 for discharge. When discharging, the stamping column of the punching machine 3 is retracted, the upper mold 4 is reset by the reset spring 8, and the conveyor belt conveyor 9 continues to transport the plate, so that the unstamped part of the plate moves to the top surface of the lower mold 5 to prepare for the next stamping. The stamped end of the plate will move to the other roller 12 and continue to move.
需要说明的是,在本文中,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“固设”、“安装”、“相连”、“连接”应做广义理解,例如,“安装”可以是固定连接,也可以是可拆卸连接,或一体的连接;“相连”可以是机械连接,也可以是电连接;“连接”可以是直接相连,也可以通过中间媒介间接相连,也可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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