CN221934758U - A forging cooling and impurity removal device - Google Patents

A forging cooling and impurity removal device Download PDF

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Publication number
CN221934758U
CN221934758U CN202420538599.3U CN202420538599U CN221934758U CN 221934758 U CN221934758 U CN 221934758U CN 202420538599 U CN202420538599 U CN 202420538599U CN 221934758 U CN221934758 U CN 221934758U
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water tank
filter plate
forging
basin
brush roller
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袁栋
袁守银
袁守才
张铜
董希昆
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Jinan Qianshun Heavy Machinery Co ltd
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Jinan Qianshun Heavy Machinery Co ltd
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Abstract

本实用新型公开了一种锻件冷却去杂装置,包括水槽,所述水槽底部设有支撑脚,所述水槽后端固接有固定架,所述固定架内顶部安装有电动推杆,所述电动推杆的活动端安装有夹持组件,所述水槽内部安装有滤板,且水槽内底面转动安装有贯穿于滤板的中心轴,所述水槽底部安装有用于驱动中心轴转动的电机一,所述中心轴外侧于滤板上方安装有毛刷辊,于滤板下方固接有多个搅拌叶,所述水槽内底面还安装有半导体制冷板。本实用新型通过夹爪实现对锻件的夹持固定,通过电机二带动双向丝杆转动,促使两个驱动块沿滑槽滑动,实现两个夹爪位置的调节,通过旋转气缸配合毛刷辊实现锻件表面杂质的全方位的机械化清除,省时省力,效率高。

The utility model discloses a forging cooling and impurity removal device, including a water tank, a supporting foot is provided at the bottom of the water tank, a fixing frame is fixedly connected to the rear end of the water tank, an electric push rod is installed at the top of the fixing frame, a clamping assembly is installed at the movable end of the electric push rod, a filter plate is installed inside the water tank, and a central shaft penetrating the filter plate is rotatably installed on the bottom surface of the water tank, a motor 1 for driving the central shaft to rotate is installed at the bottom of the water tank, a brush roller is installed above the filter plate on the outside of the central shaft, a plurality of stirring blades are fixedly connected below the filter plate, and a semiconductor refrigeration plate is also installed on the bottom surface of the water tank. The utility model clamps and fixes the forging through a clamping jaw, drives the two-way screw rod to rotate through a second motor, prompts two drive blocks to slide along the slide slot, realizes the adjustment of the positions of the two clamping jaws, and realizes the all-round mechanized removal of impurities on the surface of the forging through a rotating cylinder in cooperation with a brush roller, which saves time and effort and has high efficiency.

Description

一种锻件冷却去杂装置A forging cooling and impurity removal device

技术领域Technical Field

本实用新型涉及除杂装置技术领域,具体是一种锻件冷却去杂装置。The utility model relates to the technical field of impurity removal devices, in particular to a forging cooling and impurity removal device.

背景技术Background Art

锻件是通过锻造工艺将金属坯料加工成所需形状的零件或构件。绝大多数的锻件需要通过加热来进行锻造加工,这样可以提高材料的塑性和变形能力,得到更好的成形效果和性能。将锻件放入冷水或冷却介质中进行快速冷却,以增加材料的硬度,在冷却过程中或冷却之后,其表面的氧化物、锈蚀或其它不洁物质需要清除,而传统的除杂手段主要通过手工打磨或刮除,效率低且劳动量大。Forgings are parts or components that are made of metal blanks into the desired shape through forging technology. Most forgings need to be heated for forging, which can improve the plasticity and deformation ability of the material and obtain better forming effect and performance. The forging is placed in cold water or cooling medium for rapid cooling to increase the hardness of the material. During or after the cooling process, the oxides, rust or other impurities on the surface need to be removed. The traditional impurity removal method is mainly through manual grinding or scraping, which is inefficient and labor-intensive.

实用新型内容Utility Model Content

本实用新型要解决的技术问题就是传统的除杂手段主要通过手工打磨或刮除,效率低且劳动量大。The technical problem to be solved by the utility model is that the traditional impurity removal means are mainly through manual grinding or scraping, which has low efficiency and large labor workload.

为了解决上述问题,本实用新型的技术方案为:一种锻件冷却去杂装置,包括水槽,所述水槽底部设有支撑脚,所述水槽后端固接有固定架,所述固定架内顶部安装有电动推杆,所述电动推杆的活动端安装有夹持组件,所述水槽内部安装有滤板,且水槽内底面转动安装有贯穿于滤板的中心轴,所述水槽底部安装有用于驱动中心轴转动的电机一,所述中心轴外侧于滤板上方安装有毛刷辊,于滤板下方固接有多个搅拌叶,所述水槽内底面还安装有半导体制冷板。In order to solve the above problems, the technical solution of the utility model is: a forging cooling and impurity removal device, including a water tank, a supporting foot is provided at the bottom of the water tank, a fixing frame is fixedly connected to the rear end of the water tank, an electric push rod is installed on the top of the fixing frame, a clamping assembly is installed on the movable end of the electric push rod, a filter plate is installed inside the water tank, and a central axis penetrating the filter plate is rotatably installed on the bottom surface of the water tank, a motor for driving the central axis to rotate is installed at the bottom of the water tank, a brush roller is installed on the outside of the central axis above the filter plate, a plurality of stirring blades are fixedly connected below the filter plate, and a semiconductor refrigeration plate is also installed on the bottom surface of the water tank.

进一步,所述水槽前端上部安装有控制面板,侧面下部设有排水管,所述排水管上安装有电磁阀。Furthermore, a control panel is installed at the upper front end of the water tank, a drain pipe is provided at the lower side, and a solenoid valve is installed on the drain pipe.

进一步,所述夹持组件包括固定盒,所述固定盒内部转动安装有双向丝杆,外部一端安装有用于驱动双向丝杆转动的电机二,所述双向丝杆两侧对称螺纹连接有驱动块,所述驱动块底部安装有旋转气缸,所述旋转气缸的输出端安装有夹爪。Furthermore, the clamping assembly includes a fixed box, a bidirectional screw is rotatably installed inside the fixed box, a motor 2 for driving the bidirectional screw to rotate is installed at one end of the outside, driving blocks are symmetrically threaded on both sides of the bidirectional screw, a rotating cylinder is installed at the bottom of the driving block, and a clamp is installed at the output end of the rotating cylinder.

进一步,所述固定盒底面对称开设有两个滑槽,所述驱动块为工字形结构,且滑动连接于滑槽。Furthermore, two slide grooves are symmetrically provided on the bottom surface of the fixing box, and the driving block is an I-shaped structure and is slidably connected to the slide grooves.

进一步,所述水槽的内壁上固接有定位环,所述滤板可拆卸安装在定位环上。Furthermore, a positioning ring is fixedly connected to the inner wall of the water tank, and the filter plate is detachably mounted on the positioning ring.

进一步,所述毛刷辊可拆卸安装在中心轴上。Furthermore, the brush roller is detachably mounted on the central axis.

本实用新型与现有的技术相比的优点在于:本实用新型通过夹爪实现对锻件的夹持固定,通过电机二带动双向丝杆转动,促使两个驱动块沿滑槽滑动,实现两个夹爪位置的调节,通过旋转气缸配合毛刷辊实现锻件表面杂质的全方位的机械化清除,省时省力,效率高。The advantages of the utility model compared with the existing technology are: the utility model clamps and fixes the forging by means of the clamping claws, drives the two-way screw rod to rotate by the second motor, prompts the two driving blocks to slide along the slide groove, realizes the adjustment of the positions of the two clamping claws, and realizes the all-round mechanized removal of impurities on the surface of the forging by means of the rotating cylinder and the brush roller, which saves time and effort and has high efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型的立体图一。Fig. 1 is a perspective view of the present utility model.

图2是本实用新型的立体图二。Fig. 2 is a second perspective view of the utility model.

图3是本实用新型水槽的内部结构剖视图。FIG3 is a cross-sectional view of the internal structure of the water tank of the present invention.

图4是本实用新型夹持组件的连接结构剖视图。FIG. 4 is a cross-sectional view of the connection structure of the clamping assembly of the present invention.

如图所示:1、水槽;2、支撑脚;3、固定架;4、电动推杆;5、滤板;6、中心轴;7、电机一;8、毛刷辊;9、搅拌叶;10、半导体制冷板;11、控制面板;12、排水管;13、固定盒;14、双向丝杆;15、电机二;16、驱动块;17、旋转气缸;18、夹爪;19、定位环。As shown in the figure: 1. Sink; 2. Support feet; 3. Fixed frame; 4. Electric push rod; 5. Filter plate; 6. Center axis; 7. Motor 1; 8. Brush roller; 9. Stirring blade; 10. Semiconductor refrigeration plate; 11. Control panel; 12. Drain pipe; 13. Fixed box; 14. Bidirectional screw; 15. Motor 2; 16. Drive block; 17. Rotary cylinder; 18. Clamp; 19. Positioning ring.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例;基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

如图1至图3所示,一种锻件冷却去杂装置,包括水槽1,水槽1底部设有支撑脚2,前端上部安装有控制面板11,侧面下部设有排水管12,排水管12上安装有电磁阀,水槽1内部安装有滤板5,且水槽1内底面转动安装有贯穿于滤板5的中心轴6,水槽1的内壁上固接有定位环19,滤板5可拆卸安装在定位环19上,水槽1底部安装有用于驱动中心轴6转动的电机一7,中心轴6外侧于滤板5上方可拆卸安装有毛刷辊8,于滤板5下方固接有多个搅拌叶9,水槽1内底面还安装有半导体制冷板10。As shown in Figures 1 to 3, a forging cooling and impurity removal device includes a water tank 1, a supporting foot 2 is provided at the bottom of the water tank 1, a control panel 11 is installed at the upper front end, a drain pipe 12 is provided at the lower side, and a solenoid valve is installed on the drain pipe 12. A filter plate 5 is installed inside the water tank 1, and a central shaft 6 that penetrates the filter plate 5 is rotatably installed on the inner bottom surface of the water tank 1, a positioning ring 19 is fixedly connected to the inner wall of the water tank 1, and the filter plate 5 is detachably installed on the positioning ring 19, a motor 7 for driving the central shaft 6 to rotate is installed at the bottom of the water tank 1, a brush roller 8 is detachably installed on the outer side of the central shaft 6 above the filter plate 5, and a plurality of stirring blades 9 are fixedly connected below the filter plate 5, and a semiconductor refrigeration plate 10 is also installed on the inner bottom surface of the water tank 1.

在水槽1内加入适量的冷却介质(例如水),通过冷水实现锻件的快速冷却,电机一7通过中心轴6带动毛刷辊8和搅拌叶9转动,通过毛刷辊8可以将锻件表面的杂质刷落,通过半导体制冷板10能够对水制冷,防止水温升高,搅拌叶9对水进行搅拌,提升水温的均匀性,保证锻件的冷却效率。使用时可以在水槽1内安装温度传感器以实现水温的实时监测。Add a proper amount of cooling medium (such as water) into the water tank 1, and use cold water to quickly cool the forging. The motor 7 drives the brush roller 8 and the stirring blade 9 to rotate through the central shaft 6. The brush roller 8 can brush off the impurities on the surface of the forging. The semiconductor refrigeration plate 10 can cool the water to prevent the water temperature from rising. The stirring blade 9 stirs the water to improve the uniformity of the water temperature and ensure the cooling efficiency of the forging. When in use, a temperature sensor can be installed in the water tank 1 to realize real-time monitoring of the water temperature.

如图1、图2和图4所示,水槽1后端固接有固定架3,固定架3内顶部安装有电动推杆4,电动推杆4的活动端安装有夹持组件,夹持组件包括固定盒13,固定盒13内部转动安装有双向丝杆14,外部一端安装有用于驱动双向丝杆14转动的电机二15,双向丝杆14两侧对称螺纹连接有驱动块16,驱动块16底部安装有旋转气缸17,旋转气缸17的输出端安装有夹爪18,固定盒13底面对称开设有两个滑槽,驱动块16为工字形结构,且滑动连接于滑槽。As shown in Figures 1, 2 and 4, a fixing frame 3 is fixedly connected to the rear end of the water tank 1, an electric push rod 4 is installed on the top of the fixing frame 3, and a clamping assembly is installed on the movable end of the electric push rod 4. The clamping assembly includes a fixing box 13, a bidirectional screw rod 14 is rotatably installed inside the fixing box 13, and a motor 15 for driving the bidirectional screw rod 14 to rotate is installed at one end of the outside. Drive blocks 16 are symmetrically threaded on both sides of the bidirectional screw rod 14, a rotating cylinder 17 is installed at the bottom of the driving block 16, and a clamping claw 18 is installed at the output end of the rotating cylinder 17. Two slide grooves are symmetrically opened on the bottom surface of the fixing box 13, and the driving block 16 is an I-shaped structure and is slidably connected to the slide groove.

通过夹爪18实现对锻件的夹持固定,电机二15带动双向丝杆14转动,促使两个驱动块16沿滑槽滑动,实现两个夹爪18位置的调节,进而能够根据锻件的大小调节夹爪18的位置,电动推杆4伸长能够使得锻件插入到冷水中进行冷却降温。旋转气缸17工作使得锻件旋转,进而使得锻件能够全方位的接触到毛刷辊8,通过毛刷辊8与锻件表面的摩擦实现锻件表面杂质的全方位清除。The forging is clamped and fixed by the clamping jaws 18, the motor 2 15 drives the bidirectional screw 14 to rotate, prompting the two driving blocks 16 to slide along the slide slot, so as to adjust the positions of the two clamping jaws 18, and then adjust the positions of the clamping jaws 18 according to the size of the forging, and the extension of the electric push rod 4 can make the forging inserted into the cold water for cooling. The rotating cylinder 17 works to make the forging rotate, so that the forging can contact the brush roller 8 in all directions, and the impurities on the surface of the forging can be removed in all directions through the friction between the brush roller 8 and the surface of the forging.

在具体的使用中,通过夹爪18将待冷却的的锻件夹持固定,调节两个夹爪18的间距,并使得锻件与毛刷辊8之间有一定间距,电动推杆4伸长使得锻件插入到冷水中进行冷却降温,冷却完成后,调节两个夹爪18的间距并使得锻件抵接于毛刷辊8,通过旋转气缸17配合毛刷辊8实现锻件表面杂质的全方位的机械化清除,省时省力,效率高。In specific use, the forging to be cooled is clamped and fixed by the clamping jaws 18, the distance between the two clamping jaws 18 is adjusted, and a certain distance is made between the forging and the brush roller 8. The electric push rod 4 is extended so that the forging is inserted into cold water for cooling. After cooling is completed, the distance between the two clamping jaws 18 is adjusted and the forging is made to abut against the brush roller 8. The rotating cylinder 17 cooperates with the brush roller 8 to realize the all-round mechanized removal of impurities on the surface of the forging, which saves time and effort and is highly efficient.

本实用新型中未公开部分均为现有技术,其具体结构和工作原理不再赘述。The undisclosed parts in the present invention are all prior art, and their specific structures and working principles are not described in detail.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims (6)

1. The utility model provides a forging cooling edulcoration device, includes basin (1), basin (1) bottom is equipped with supporting legs (2), its characterized in that: the utility model discloses a semiconductor refrigerator, including basin (1), filter plate (5), brush roller (8) are installed in filter plate (5) top in basin (1) rear end rigid coupling has mount (3), electric putter (4) are installed at the top in mount (3), clamping assembly is installed to electric putter's (4) movable end, basin (1) internally mounted has filter plate (5), and basin (1) interior bottom surface rotates installs center pin (6) that run through in filter plate (5), basin (1) bottom is installed and is used for driving center pin (6) pivoted motor one (7), brush roller (8) are installed in filter plate (5) top in the center pin (6) outside, have a plurality of stirring leaf (9) in filter plate (5) below rigid coupling, semiconductor refrigerator plate (10) are still installed to basin (1) interior bottom surface.
2. The forging cooling and impurity removing device as recited in claim 1, wherein: the upper part of the front end of the water tank (1) is provided with a control panel (11), the lower part of the side surface is provided with a drain pipe (12), and the drain pipe (12) is provided with an electromagnetic valve.
3. The forging cooling and impurity removing device as recited in claim 1, wherein: the clamping assembly comprises a fixed box (13), a bidirectional screw rod (14) is rotatably arranged in the fixed box (13), a motor II (15) for driving the bidirectional screw rod (14) to rotate is arranged at one end of the outer part, driving blocks (16) are symmetrically connected with two sides of the bidirectional screw rod (14) in a threaded mode, a rotary air cylinder (17) is arranged at the bottom of each driving block (16), and clamping jaws (18) are arranged at the output end of each rotary air cylinder (17).
4. A forging cooling impurity removal apparatus according to claim 3, wherein: two sliding grooves are symmetrically formed in the bottom surface of the fixed box (13), and the driving block (16) is of an I-shaped structure and is connected to the sliding grooves in a sliding mode.
5. The forging cooling and impurity removing device as recited in claim 1, wherein: the inner wall of the water tank (1) is fixedly connected with a positioning ring (19), and the filter plate (5) is detachably arranged on the positioning ring (19).
6. The forging cooling and impurity removing device as recited in claim 1, wherein: the brush roller (8) is detachably arranged on the central shaft (6).
CN202420538599.3U 2024-03-20 2024-03-20 A forging cooling and impurity removal device Active CN221934758U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420538599.3U CN221934758U (en) 2024-03-20 2024-03-20 A forging cooling and impurity removal device

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Application Number Priority Date Filing Date Title
CN202420538599.3U CN221934758U (en) 2024-03-20 2024-03-20 A forging cooling and impurity removal device

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CN221934758U true CN221934758U (en) 2024-11-01

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