CN221928626U - A connector with improved terminal structure - Google Patents

A connector with improved terminal structure Download PDF

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CN221928626U
CN221928626U CN202420589962.4U CN202420589962U CN221928626U CN 221928626 U CN221928626 U CN 221928626U CN 202420589962 U CN202420589962 U CN 202420589962U CN 221928626 U CN221928626 U CN 221928626U
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terminal
negative
positive
terminals
connecting arm
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刘晓军
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Dongguan Yiying Electronics Co ltd
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Dongguan Yiying Electronics Co ltd
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Abstract

The utility model discloses a connector with an improved terminal structure, which comprises a rubber core, a shell and terminals, wherein the terminals comprise at least two positive terminals and at least two negative terminals, the positive terminals are connected into an integrated structure through positive connecting arms, the negative terminals are connected into an integrated structure through negative connecting arms, the positive connecting arms and the negative connecting arms are not cut off when the rubber core is formed, and the positive connecting arms and the negative connecting arms are respectively embedded into the rubber core together with the positive terminals and the negative terminals; the front parts of the two terminals positioned at the outermost sides of the two sides are respectively provided with a clamping hook protruding outwards. Therefore, the deformation of the terminal in the operation processes of stamping production, electroplating, transportation, injection molding and the like can be effectively prevented, and the deformation caused by removing the front end material belt after molding can be avoided, so that the defective rate can be reduced. The clamping hooks are arranged on the outer side of the head of the negative terminal, so that the design of clamping pieces in stainless steel can be omitted, the cost of parts and a die can be reduced, the structure is simpler, the quality is more reliable, and the forming process can be simplified.

Description

一种改进端子结构的连接器A connector with improved terminal structure

技术领域Technical Field

本实用新型涉及电子连接装置技术领域,尤其涉及一种连接器,如TYPE-C连接器。The utility model relates to the technical field of electronic connection devices, in particular to a connector, such as a TYPE-C connector.

背景技术Background Art

连接器广泛应用于手机、平板电脑、相机等各种电子设备中,常见的有Type-C接口连接器、Lightning接口连接器,等等。以TYPE-C连接器为例,其一般包括有金属壳体、胶芯、端子、中夹片等,端子、中夹片通常采用注塑方式结合到胶芯上,端子一般包括有左右两正极端子和左右两负极端子,可能还有信号端子,等等。现有的连接器中,各端子通常都是相互独立、相互分开的,这种结构导致端子在冲压生产、电镀、运输乃至注塑等作业过程中有时会产生变形,造成不良品率较高。虽然也有一些端子的前端在生产时预留了连料带,但这种连料带仅是临时性质,在注塑成型后还是会除去。这样不仅会增加工序,而且在除去连料带的操作时也可能造成端子变形。Connectors are widely used in various electronic devices such as mobile phones, tablets, cameras, etc. Common ones include Type-C interface connectors, Lightning interface connectors, and so on. Taking the TYPE-C connector as an example, it generally includes a metal shell, a rubber core, terminals, a middle clip, etc. The terminals and the middle clip are usually combined with the rubber core by injection molding. The terminals generally include left and right positive terminals and left and right negative terminals, and may also have signal terminals, etc. In existing connectors, each terminal is usually independent and separated from each other. This structure causes the terminal to deform sometimes during stamping production, electroplating, transportation, and even injection molding, resulting in a high defective rate. Although some terminals have a joint belt reserved at the front end during production, this joint belt is only temporary and will be removed after injection molding. This will not only increase the process, but also may cause the terminal to deform when removing the joint belt.

另外,为了在公头插入后给其内的卡扣提供卡持力,目前一般是通过中夹片或者分体卡钩外侧边缘外凸的钩头实现。但是,这样不仅需要另外开一套卡钩模具,会明显增加模具成本和零件成本。而且在注塑时要多一道摆放卡钩摆的工序,增加操作的麻烦,降低效率,同时也会增加品质风险。In addition, in order to provide a holding force to the buckle inside after the male plug is inserted, it is generally achieved through the middle clip or the hook head protruding on the outer edge of the split hook. However, this not only requires a separate set of hook molds, which will significantly increase the mold cost and part cost. In addition, during injection molding, there is an additional process of placing the hook, which increases the trouble of operation, reduces efficiency, and also increases quality risks.

实用新型内容Utility Model Content

本实用新型针对现有技术存在的缺点,提供一种结构更简洁合理、端子不易发生变形、零件更少、成本更低、成型工艺更简单的改进端子结构的连接器。The utility model aims at the shortcomings of the prior art and provides a connector with an improved terminal structure which has a simpler and more reasonable structure, terminals that are not prone to deformation, fewer parts, lower costs, and a simpler molding process.

为解决上述技术问题,本实用新型采用如下技术方案:一种改进端子结构的连接器,包括有胶芯、壳体和端子,端子固定在胶芯中,壳体固定在胶芯外面;端子包括有至少两正极端子和至少两负极端子,其特征在于:正极端子之间通过正极连接臂连接为一体结构,负极端子之间通过负极连接臂连接为一体结构,在成型胶芯时正极连接臂及负极连接臂分别连同正极端子和负极端子埋设胶芯中;位于两边最外侧的两端子前部分别设置有朝外凸出的卡钩,通过该卡钩形成对公头插入后的卡持结构。In order to solve the above technical problems, the utility model adopts the following technical solutions: a connector with an improved terminal structure, comprising a rubber core, a shell and a terminal, the terminal is fixed in the rubber core, and the shell is fixed outside the rubber core; the terminal comprises at least two positive terminals and at least two negative terminals, characterized in that: the positive terminals are connected as an integral structure through a positive connecting arm, and the negative terminals are connected as an integral structure through a negative connecting arm, and when the rubber core is formed, the positive connecting arm and the negative connecting arm are respectively buried in the rubber core together with the positive terminal and the negative terminal; the front parts of the two outermost terminals on both sides are respectively provided with outwardly protruding hooks, and the hooks are used to form a holding structure after the male head is inserted.

进一步地,所述负极端子包括有两根,两根负极端子分别设置在左右两边外侧位置以靠近胶芯的两侧边缘;在两根负极端子的前部外侧分别设置有朝外凸出的卡钩。Furthermore, the negative terminal comprises two terminals, which are respectively arranged at the outer positions of the left and right sides to be close to the two side edges of the rubber core; and hooks protruding outwards are respectively arranged on the outer sides of the front parts of the two negative terminals.

进一步地,所述正极连接臂设置于各正极端子的前端,各负极连接臂设置于各负极端子的前端。Furthermore, the positive electrode connecting arm is arranged at the front end of each positive electrode terminal, and each negative electrode connecting arm is arranged at the front end of each negative electrode terminal.

进一步地,所述正极端子所在的平面与负极端子所在的平面相互错开,以形成沿胶芯厚度方向相互错开的结构;正极连接臂及负极连接臂则相向弯折伸出,以形成部分位于同一平面的结构。Furthermore, the plane where the positive terminal is located is staggered with the plane where the negative terminal is located to form a structure that is staggered along the thickness direction of the rubber core; the positive electrode connecting arm and the negative electrode connecting arm are bent and extended toward each other to form a structure that is partially located in the same plane.

进一步地,所述负极端子的长度大于正极端子的长度,负极连接臂伸出于正极连接臂的前方。Furthermore, the length of the negative terminal is greater than that of the positive terminal, and the negative electrode connecting arm extends in front of the positive electrode connecting arm.

进一步地,所述正极连接臂与正极端子形成L型结构,负极连接臂与负极端子亦成型L型结构。Furthermore, the positive electrode connecting arm and the positive electrode terminal form an L-shaped structure, and the negative electrode connecting arm and the negative electrode terminal also form an L-shaped structure.

进一步地,所述卡钩于负极端子的头部外侧朝外弯折伸出形成大致的“之”字形结构、或者L型、一字形等各种可用的结构形状,卡钩与负极端子为一体结构。Furthermore, the hook is bent outward from the outside of the head of the negative terminal to form a roughly zigzag structure, or an L-shaped, straight-shaped or other available structural shapes, and the hook and the negative terminal are an integrated structure.

进一步地,在胶芯的前端两侧设置有朝外凸的卡扣部,卡扣部的后方设置有朝内凹的扣槽;两卡钩分别嵌在两卡扣部内,并且卡钩的外侧面与卡扣部的外侧齐平以使卡钩形成外露结构。Furthermore, outwardly convex buckle parts are arranged on both sides of the front end of the rubber core, and inwardly concave buckle grooves are arranged behind the buckle parts; two hooks are respectively embedded in the two buckle parts, and the outer side surfaces of the hooks are flush with the outer sides of the buckle parts so that the hooks form an exposed structure.

或者,所述正极端子与负极端子处于同一平面(与胶芯的表面平行)。Alternatively, the positive terminal and the negative terminal are in the same plane (parallel to the surface of the rubber core).

本实用新型通过将左右两边的正极端子及负极端子分别通过连接臂连成一体结构,在注塑成型时连接臂不切除,直接埋入胶芯内。如此可以有效防止端子在冲压生产、电镀、运输、注塑等作业过程中发生变形,也可避免成型后除去前端料带时造成的变形,从而能降低不良品率,延长模具寿命,保证产品成型质量。而通过在负极端子头部外侧设置卡钩,可省去不锈钢中夹片的设计,降低零件成本和模具,使结构更加简单,品质更可靠,并能简化成型工艺。The utility model connects the positive terminal and the negative terminal on the left and right sides into an integrated structure through connecting arms. The connecting arms are not cut off during injection molding and are directly buried in the rubber core. This can effectively prevent the terminal from deforming during stamping production, electroplating, transportation, injection molding and other operations, and can also avoid deformation caused by removing the front end strip after molding, thereby reducing the defective product rate, extending the mold life, and ensuring the product molding quality. By arranging a hook on the outside of the negative terminal head, the design of the stainless steel clip can be omitted, reducing the cost of parts and molds, making the structure simpler, the quality more reliable, and simplifying the molding process.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型整体结构图;Figure 1 is an overall structural diagram of the utility model;

图2为端子与胶芯注塑成型后的结构图;FIG2 is a structural diagram of the terminal and the rubber core after injection molding;

图3为端子的侧面结构图;FIG3 is a side structural diagram of the terminal;

图4为端子的立体结构图;FIG4 is a three-dimensional structural diagram of a terminal;

图5为端子另一角度的立体结构图;FIG5 is a three-dimensional structural diagram of the terminal from another angle;

图6为第二种实施方式的端子侧面结构图;FIG6 is a side view of the terminal structure of the second embodiment;

图7为第二种实施方式的端子立体结构图;FIG7 is a three-dimensional structural diagram of a terminal according to a second embodiment;

图8为第二种实施方式的端子另一角度立体结构图。FIG. 8 is a three-dimensional structural diagram of the terminal of the second embodiment from another angle.

图中,1为胶芯,11为卡扣部,12为扣槽,2为壳体,3为端子,31为正极端子,32为负极端子,33为正极连接臂,34为负极连接臂,35为卡钩。In the figure, 1 is a rubber core, 11 is a buckle part, 12 is a buckle groove, 2 is a shell, 3 is a terminal, 31 is a positive terminal, 32 is a negative terminal, 33 is a positive connecting arm, 34 is a negative connecting arm, and 35 is a hook.

具体实施方式DETAILED DESCRIPTION

本实施例中,参照图1-图5,所述改进端子结构的连接器,包括有胶芯1、壳体2和端子3,端子3固定在胶芯1中,壳体2固定在胶芯1外面;端子3包括有至少两正极端子31和至少两负极端子32,一般是各两根,特殊情况也可能是三根或者四根。正极端子31之间通过正极连接臂33连接为一体结构,负极端子32之间通过负极连接臂34连接为一体结构,在成型胶芯1时正极连接臂33及负极连接臂34分别连同正极端子和负极端子一起通过注塑成型而埋设胶芯1中,使正极连接臂33和负极连接臂34不会露出胶芯1外面。In this embodiment, referring to Fig. 1 to Fig. 5, the connector with improved terminal structure includes a rubber core 1, a shell 2 and a terminal 3, wherein the terminal 3 is fixed in the rubber core 1 and the shell 2 is fixed outside the rubber core 1; the terminal 3 includes at least two positive terminals 31 and at least two negative terminals 32, generally two each, and three or four in special cases. The positive terminals 31 are connected to form an integral structure through a positive connecting arm 33, and the negative terminals 32 are connected to form an integral structure through a negative connecting arm 34. When molding the rubber core 1, the positive connecting arm 33 and the negative connecting arm 34 are respectively buried in the rubber core 1 together with the positive terminal and the negative terminal through injection molding, so that the positive connecting arm 33 and the negative connecting arm 34 will not be exposed outside the rubber core 1.

所述负极端子32包括有两根,两根负极端子32分别设置在左右两边外侧位置以靠近胶芯1的两侧边缘;在两根负极端子32的前部外侧分别设置有朝外凸出的卡钩35,通过该卡钩35形成对插入后的公头的卡持结构。通过这种卡钩35代替传统通过中夹片形成的钩部,以起到简化结构和成型工艺的作用。The negative terminals 32 include two terminals, which are respectively arranged at the outer positions of the left and right sides to be close to the two side edges of the rubber core 1; hooks 35 protruding outward are respectively arranged on the outer front parts of the two negative terminals 32, and the hooks 35 form a holding structure for the inserted male plug. The hooks 35 replace the hooks formed by the traditional middle clip to simplify the structure and molding process.

所述正极连接臂33设置于各正极端子31的前端,各负极连接臂34设置于各负极端子32的前端。The positive electrode connecting arm 33 is disposed at the front end of each positive electrode terminal 31 , and each negative electrode connecting arm 34 is disposed at the front end of each negative electrode terminal 32 .

所述正极端子31所在的平面与负极端子32所在的平面(均指与胶芯1上下表面平行的平面)相互错开,以形成沿胶芯1厚度方向相互错开的结构,比如,正极端子31更为靠近胶芯1的上表面,而负极端子32更为靠近胶芯1的下表面;正极连接臂33及负极连接臂34则相向弯折伸出,以形成部分位于同一平面的结构,类似地,比如正极连接臂33朝胶芯1的下表面弯折,而负极连接臂34则朝胶芯1的上表面弯折,由于胶芯1的厚度较小,因此两弯折部位会有一部分以错开的方式重合。The plane where the positive terminal 31 is located and the plane where the negative terminal 32 is located (both refer to planes parallel to the upper and lower surfaces of the rubber core 1) are staggered to form a structure that is staggered along the thickness direction of the rubber core 1. For example, the positive terminal 31 is closer to the upper surface of the rubber core 1, and the negative terminal 32 is closer to the lower surface of the rubber core 1; the positive connecting arm 33 and the negative connecting arm 34 are bent and extended toward each other to form a structure that is partially located in the same plane. Similarly, for example, the positive connecting arm 33 is bent toward the lower surface of the rubber core 1, and the negative connecting arm 34 is bent toward the upper surface of the rubber core 1. Since the thickness of the rubber core 1 is relatively small, the two bent parts will partially overlap in a staggered manner.

所述负极端子32的长度大于正极端子31的长度,负极连接臂34伸出于正极连接臂32的前方,避免相互接触。The length of the negative terminal 32 is greater than that of the positive terminal 31 , and the negative connecting arm 34 extends in front of the positive connecting arm 32 to avoid contact with each other.

所述正极连接臂33与正极端子31形成L型结构,负极连接臂34与负极端子32亦成型L型结构。The positive electrode connecting arm 33 and the positive electrode terminal 31 form an L-shaped structure, and the negative electrode connecting arm 34 and the negative electrode terminal 32 also form an L-shaped structure.

所述卡钩35于负极端子32的头部外侧朝外弯折伸出形成大致的“之”字形结构(或者L型、一字形等各种可用的结构形状亦可),这种具有弯折结构的卡钩能提供更大的支撑力,从而可增加使用寿命;卡钩35与负极端子32为一体结构,可采用折弯工艺一体成型,制作更简单。The hook 35 is bent outward from the outside of the head of the negative terminal 32 to form a roughly zigzag structure (or various available structural shapes such as L-shaped, straight-shaped, etc.). This hook with a bent structure can provide greater supporting force, thereby increasing the service life; the hook 35 and the negative terminal 32 are an integral structure and can be integrally formed using a bending process, which is simpler to manufacture.

在胶芯1的前端两侧设置有朝外凸的卡扣部11,卡扣部11的后方设置有朝内凹的扣槽12,用于容纳公头的卡扣;两卡钩35分别嵌在两卡扣部11内,并且卡钩35的外侧面与卡扣部11的外侧齐平以使卡钩35形成外露结构。On both sides of the front end of the rubber core 1, there are provided with outwardly convex buckle parts 11, and behind the buckle parts 11, there are provided with inwardly concave buckle grooves 12 for accommodating the buckle of the male head; two hooks 35 are respectively embedded in the two buckle parts 11, and the outer side surfaces of the hooks 35 are flush with the outer sides of the buckle parts 11 so that the hooks 35 form an exposed structure.

作为另一种实施方式,参照图6-图8,与前一实施例的不同之处在于,所述正极端子31与负极端子32处于同一平面,即与胶芯1的表面平行,这样有利于提高冲压和注塑生产的方便性。As another implementation, referring to FIG. 6 to FIG. 8 , the difference from the previous embodiment is that the positive terminal 31 and the negative terminal 32 are in the same plane, that is, parallel to the surface of the rubber core 1 , which is conducive to improving the convenience of stamping and injection molding production.

以上已将本实用新型做一详细说明,以上所述,仅为本实用新型之较佳实施例而已,当不能限定本实用新型实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本实用新型涵盖范围内。The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.

Claims (9)

1.一种改进端子结构的连接器,包括有胶芯、壳体和端子,端子固定在胶芯中,壳体固定在胶芯外面;端子包括有至少两正极端子和至少两负极端子,其特征在于:正极端子之间通过正极连接臂连接为一体结构,负极端子之间通过负极连接臂连接为一体结构,在成型胶芯时正极连接臂及负极连接臂分别连同正极端子和负极端子埋设胶芯中;位于两边最外侧的两端子前部分别设置有朝外凸出的卡钩,通过该卡钩形成对公头插入后的卡持结构。1. A connector with an improved terminal structure, comprising a rubber core, a shell and a terminal, wherein the terminal is fixed in the rubber core and the shell is fixed outside the rubber core; the terminal comprises at least two positive terminals and at least two negative terminals, characterized in that: the positive terminals are connected as an integral structure through a positive connecting arm, and the negative terminals are connected as an integral structure through a negative connecting arm, and when the rubber core is formed, the positive connecting arm and the negative connecting arm are respectively buried in the rubber core together with the positive terminal and the negative terminal; the front parts of the two outermost terminals on both sides are respectively provided with hooks protruding outward, and the hooks form a holding structure after the male head is inserted. 2.根据权利要求1所述的改进端子结构的连接器,其特征在于:所述负极端子包括有两根,两根负极端子分别设置在左右两边外侧位置以靠近胶芯的两侧边缘;在两根负极端子的前部外侧分别设置有朝外凸出的卡钩。2. The connector with an improved terminal structure according to claim 1 is characterized in that: the negative terminal includes two, and the two negative terminals are respectively arranged at the outer positions of the left and right sides to be close to the two side edges of the rubber core; and outwardly protruding hooks are respectively arranged on the outer sides of the front of the two negative terminals. 3.根据权利要求1所述的改进端子结构的连接器,其特征在于:所述正极连接臂设置于各正极端子的前端,各负极连接臂设置于各负极端子的前端。3. The connector with improved terminal structure according to claim 1, characterized in that: the positive electrode connecting arm is arranged at the front end of each positive electrode terminal, and each negative electrode connecting arm is arranged at the front end of each negative electrode terminal. 4.根据权利要求1或3所述的改进端子结构的连接器,其特征在于:所述正极端子所在的平面与负极端子所在的平面相互错开,以形成沿胶芯厚度方向相互错开的结构;正极连接臂及负极连接臂则相向弯折伸出,以形成部分位于同一平面的结构。4. A connector with an improved terminal structure according to claim 1 or 3, characterized in that: the plane where the positive terminal is located is staggered with the plane where the negative terminal is located to form a structure that is staggered along the thickness direction of the rubber core; the positive connecting arm and the negative connecting arm are bent and extended toward each other to form a structure that is partially located in the same plane. 5.根据权利要求1所述的改进端子结构的连接器,其特征在于:所述负极端子的长度大于正极端子的长度,负极连接臂伸出于正极连接臂的前方。5. The connector with improved terminal structure according to claim 1, characterized in that the length of the negative terminal is greater than that of the positive terminal, and the negative connecting arm extends in front of the positive connecting arm. 6.根据权利要求1所述的改进端子结构的连接器,其特征在于:所述正极连接臂与正极端子形成L型结构,负极连接臂与负极端子亦成型L型结构。6. The connector with improved terminal structure according to claim 1, characterized in that: the positive electrode connecting arm and the positive electrode terminal form an L-shaped structure, and the negative electrode connecting arm and the negative electrode terminal also form an L-shaped structure. 7.根据权利要求2所述的改进端子结构的连接器,其特征在于:所述卡钩于负极端子的头部外侧朝外弯折伸出形成大致的“之”字形或者L型结构,卡钩与负极端子为一体结构。7. The connector with improved terminal structure according to claim 2 is characterized in that: the hook is bent outward from the outer side of the head of the negative terminal to form a roughly zigzag or L-shaped structure, and the hook and the negative terminal are an integrated structure. 8.根据权利要求2所述的改进端子结构的连接器,其特征在于:在胶芯的前端两侧设置有朝外凸的卡扣部,卡扣部的后方设置有朝内凹的扣槽;两卡钩分别嵌在两卡扣部内,并且卡钩的外侧面与卡扣部的外侧齐平以使卡钩形成外露结构。8. The connector with an improved terminal structure according to claim 2 is characterized in that: outwardly convex buckle parts are arranged on both sides of the front end of the rubber core, and inwardly concave buckle grooves are arranged behind the buckle parts; two hooks are respectively embedded in the two buckle parts, and the outer side surfaces of the hooks are flush with the outer sides of the buckle parts so that the hooks form an exposed structure. 9.根据权利要求1或3所述的改进端子结构的连接器,其特征在于:所述正极端子与负极端子处于同一平面。9. The connector with improved terminal structure according to claim 1 or 3, characterized in that the positive terminal and the negative terminal are in the same plane.
CN202420589962.4U 2024-03-25 2024-03-25 A connector with improved terminal structure Active CN221928626U (en)

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