CN221925486U - An airtight inspection tool with special-shaped silicone - Google Patents
An airtight inspection tool with special-shaped silicone Download PDFInfo
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- CN221925486U CN221925486U CN202420365386.5U CN202420365386U CN221925486U CN 221925486 U CN221925486 U CN 221925486U CN 202420365386 U CN202420365386 U CN 202420365386U CN 221925486 U CN221925486 U CN 221925486U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域Technical Field
本实用新型涉及电池壳气密检具技术领域,具体涉及一种带异形硅胶的气密检具。The utility model relates to the technical field of battery shell airtightness inspection tools, in particular to an airtightness inspection tool with special-shaped silica gel.
背景技术Background Art
新能源汽车电池壳气密检测设备是一种用于检测电池壳体密封性能的装置,以确保电池壳体在正常工作条件下不会发生泄漏。这种检测设备通常采用气压或真空检测方式,通过对电池壳体施加一定的气压或真空度,然后检测壳体内的压力变化或气体流量,以判断电池壳体的密封性能。The new energy vehicle battery shell airtightness test equipment is a device used to test the sealing performance of the battery shell to ensure that the battery shell will not leak under normal working conditions. This testing equipment usually uses air pressure or vacuum testing to apply a certain air pressure or vacuum degree to the battery shell, and then detects the pressure change or gas flow in the shell to determine the sealing performance of the battery shell.
现有的电池壳边缘大多存在凸起的铆钉,其压合于密封硅胶后由于凸起的铆钉与密封硅胶之间具有难以抹平的间隙,导致气密检测过程容易存在漏气问题,测试精度大大降低,难以满足测试要求。Most existing battery shells have raised rivets on the edges. After being pressed onto the sealing silicone, there is a gap between the raised rivets and the sealing silicone that is difficult to smooth out, which leads to leakage problems during the airtightness detection process, greatly reducing the test accuracy and making it difficult to meet the test requirements.
发明内容Summary of the invention
为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种带异形硅胶的气密检具。In order to overcome the shortcomings and deficiencies in the prior art, the utility model aims to provide an airtight inspection tool with special-shaped silica gel.
本实用新型的目的通过下述技术方案实现:一种带异形硅胶的气密检具,包括机架、连接于机架顶部的工作台、连接于工作台周沿的压紧机组、围设于工作台的环形密封硅胶、以及连接于工作台中部的密闭填充箱,所述压紧机组用于压紧电池壳,所述环形密封硅胶的外沿开设有多个用于避让电池壳铆钉的避让槽,所述环形密封硅胶用于与电池壳的周沿密封贴合。The purpose of the utility model is achieved through the following technical scheme: an airtight inspection fixture with special-shaped silicone, comprising a frame, a workbench connected to the top of the frame, a pressing unit connected to the periphery of the workbench, an annular sealing silicone surrounded by the workbench, and a closed filling box connected to the middle of the workbench, the pressing unit is used to press the battery shell, the outer edge of the annular sealing silicone is provided with a plurality of avoidance grooves for avoiding battery shell rivets, and the annular sealing silicone is used to seal and fit with the periphery of the battery shell.
优选的,所述压紧机组包括多个分布于所述工作台周沿的强力夹紧气缸,多个强力夹紧气缸共同用于压紧电池壳。Preferably, the pressing unit comprises a plurality of strong clamping cylinders distributed around the periphery of the workbench, and the plurality of strong clamping cylinders are used together to press the battery shell.
优选的,所述气密检具还包括设置于密闭填充箱顶部并用于压紧电池壳的压板,多个强力夹紧气缸共同用于压紧电池壳和压板。Preferably, the airtight inspection fixture further comprises a pressing plate disposed on the top of the closed filling box and used to press the battery shell, and a plurality of strong clamping cylinders are used together to press the battery shell and the pressing plate.
优选的,所述工作台开设有用于供环形密封硅胶卡接配合的环形卡槽。Preferably, the workbench is provided with an annular groove for the annular sealing silicone to be snap-fitted.
优选的,所述气密检具还包括多个连接于所述工作台周沿的电池壳导向块。Preferably, the airtight inspection fixture further comprises a plurality of battery shell guide blocks connected to the periphery of the workbench.
优选的,所述气密检具还包括连接于所述工作台底部的连接法兰、以及连接于连接法兰底部的顶升气缸,所述工作台开设有与所述连接法兰连通的让位通孔,所述顶升气缸的输出端贯穿连接法兰并伸入让位通孔。Preferably, the airtight inspection fixture further comprises a connecting flange connected to the bottom of the workbench, and a lifting cylinder connected to the bottom of the connecting flange, the workbench is provided with a clearance hole connected to the connecting flange, and the output end of the lifting cylinder passes through the connecting flange and extends into the clearance hole.
优选的,所述工作台开设有用于接通充气管的充气通孔。Preferably, the workbench is provided with an inflation hole for connecting an inflation tube.
优选的,所述气密检具还包括围设于所述工作台的排水流道、以及与排水流道连通的排水槽。Preferably, the airtight inspection fixture further includes a drainage channel arranged around the workbench, and a drainage groove communicated with the drainage channel.
本实用新型的有益效果在于:本实用新型的带异形硅胶的气密检具,采用机架、连接于机架顶部的工作台、连接于工作台周沿的压紧机组、围设于工作台的环形密封硅胶、以及连接于工作台中部的密闭填充箱,使用时,电池壳置于工作台上,且环形密封硅胶的多个避让槽与电池壳铆钉一一对应避让,从而使电池壳的周沿与环形密封硅胶密封贴合,避免电池壳与环形密封硅胶之间产生缝隙而漏气,有利于保障该气密检具检测电池壳气密性的精度;另外,在工作台中部填充了密闭填充箱,有利于降低气密性检测时的充气量,降低能耗。The beneficial effects of the utility model are as follows: the airtight inspection fixture with special-shaped silicone of the utility model adopts a frame, a workbench connected to the top of the frame, a pressing unit connected to the periphery of the workbench, an annular sealing silicone surrounded by the workbench, and a closed filling box connected to the middle of the workbench; when in use, the battery shell is placed on the workbench, and a plurality of avoidance grooves of the annular sealing silicone correspond to and avoid the battery shell rivets one by one, so that the periphery of the battery shell is sealed and fitted with the annular sealing silicone, avoiding the formation of a gap between the battery shell and the annular sealing silicone and air leakage, which is beneficial to ensuring the accuracy of the airtight inspection fixture in detecting the airtightness of the battery shell; in addition, the closed filling box is filled in the middle of the workbench, which is beneficial to reducing the amount of inflation during airtightness detection and reducing energy consumption.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2是本实用新型的另一视角的结构示意图;FIG2 is a schematic structural diagram of the utility model from another perspective;
图3是本实用新型所述环形密封硅胶的结构示意图;FIG3 is a schematic diagram of the structure of the annular sealing silica gel of the utility model;
附图标记为:1、机架;2、工作台;3、压紧机组;31、强力夹紧气缸;4、环形密封硅胶;5、密闭填充箱;6、避让槽;7、压板;8、电池壳导向块;9、连接法兰;10、顶升气缸;11、让位通孔;12、充气通孔;13、排水流道;14、排水槽。The accompanying drawings are marked as follows: 1. frame; 2. workbench; 3. pressing unit; 31. strong clamping cylinder; 4. annular sealing silicone; 5. closed filling box; 6. avoidance groove; 7. pressing plate; 8. battery shell guide block; 9. connecting flange; 10. lifting cylinder; 11. make way hole; 12. inflation hole; 13. drainage channel; 14. drainage groove.
具体实施方式DETAILED DESCRIPTION
为了便于本领域技术人员的理解,下面结合实施例及附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
如图1-3所示,一种带异形硅胶的气密检具,包括机架1、连接于机架1顶部的工作台2、连接于工作台2周沿的压紧机组3、围设于工作台2的环形密封硅胶4、以及连接于工作台2中部的密闭填充箱5,所述压紧机组3用于压紧电池壳,所述环形密封硅胶4的外沿开设有多个用于避让电池壳铆钉的避让槽6,所述环形密封硅胶4用于与电池壳的周沿密封贴合。As shown in Fig. 1-3, an airtight inspection fixture with special-shaped silicone comprises a frame 1, a workbench 2 connected to the top of the frame 1, a pressing unit 3 connected to the periphery of the workbench 2, an annular sealing silicone 4 arranged around the workbench 2, and a closed filling box 5 connected to the middle of the workbench 2, wherein the pressing unit 3 is used for pressing the battery shell, and the outer edge of the annular sealing silicone 4 is provided with a plurality of avoidance grooves 6 for avoiding battery shell rivets, and the annular sealing silicone 4 is used for sealing and fitting with the periphery of the battery shell.
该带异形硅胶的气密检具,采用机架1、连接于机架1顶部的工作台2、连接于工作台2周沿的压紧机组3、围设于工作台2的环形密封硅胶4、以及连接于工作台2中部的密闭填充箱5,使用时,电池壳置于工作台2上,且环形密封硅胶4的多个避让槽6与电池壳铆钉一一对应避让,从而使电池壳的周沿与环形密封硅胶4密封贴合,避免电池壳与环形密封硅胶4之间产生缝隙而漏气,有利于保障该气密检具检测电池壳气密性的精度;另外,在工作台2中部填充了密闭填充箱5,有利于降低气密性检测时的充气量,降低能耗。The airtight inspection tool with special-shaped silicone comprises a frame 1, a workbench 2 connected to the top of the frame 1, a pressing unit 3 connected to the periphery of the workbench 2, an annular sealing silicone 4 arranged around the workbench 2, and a closed filling box 5 connected to the middle of the workbench 2. When in use, the battery shell is placed on the workbench 2, and a plurality of avoidance grooves 6 of the annular sealing silicone 4 correspond to the battery shell rivets one by one, so that the periphery of the battery shell is sealed and fitted with the annular sealing silicone 4, avoiding the formation of a gap between the battery shell and the annular sealing silicone 4 and air leakage, which is beneficial to ensuring the accuracy of the airtight inspection tool in detecting the airtightness of the battery shell; in addition, the closed filling box 5 is filled in the middle of the workbench 2, which is beneficial to reducing the amount of gas filled during airtightness detection and reducing energy consumption.
进一步的,所述压紧机组3包括多个分布于所述工作台2周沿的强力夹紧气缸31,多个强力夹紧气缸31共同用于压紧电池壳。Furthermore, the pressing unit 3 includes a plurality of strong clamping cylinders 31 distributed around the periphery of the workbench 2, and the plurality of strong clamping cylinders 31 are used together to press the battery shell.
更进一步的,所述气密检具还包括设置于密闭填充箱5顶部并用于压紧电池壳的压板7,多个强力夹紧气缸31共同用于压紧电池壳和压板7。使用时,多个强力夹紧气缸31共同压紧电池壳和压板7,以便压紧电池壳,同时在压板7作用下避免电池壳受气密检测的气压力向外形变。Furthermore, the airtight inspection fixture further includes a pressing plate 7 disposed on the top of the airtight filling box 5 and used to press the battery shell, and a plurality of strong clamping cylinders 31 are used together to press the battery shell and the pressing plate 7. When in use, the plurality of strong clamping cylinders 31 press the battery shell and the pressing plate 7 together to press the battery shell, while at the same time, under the action of the pressing plate 7, the battery shell is prevented from being deformed outward by the air pressure of the airtight inspection.
进一步的,所述工作台2开设有用于供环形密封硅胶4卡接配合的环形卡槽(图中未示出),避免环形密封硅胶4异位而影响密封要求。Furthermore, the workbench 2 is provided with an annular groove (not shown in the figure) for the annular sealing silicone 4 to engage with, so as to prevent the annular sealing silicone 4 from being out of position and affecting the sealing requirements.
进一步的,所述气密检具还包括多个连接于所述工作台2周沿的电池壳导向块8,以便于引导电池壳装入该气密检具,提高安装效率。Furthermore, the airtight inspection fixture further comprises a plurality of battery shell guide blocks 8 connected to the periphery of the workbench 2, so as to guide the battery shell to be loaded into the airtight inspection fixture, thereby improving installation efficiency.
进一步的,所述气密检具还包括连接于所述工作台2底部的连接法兰9、以及连接于连接法兰9底部的顶升气缸10,所述工作台2开设有与所述连接法兰9连通的让位通孔11,所述顶升气缸10的输出端贯穿连接法兰9并伸入让位通孔11。使用时,利用顶升气缸10顶起电池壳,以便电池壳取放。Furthermore, the airtight inspection fixture further includes a connecting flange 9 connected to the bottom of the workbench 2, and a lifting cylinder 10 connected to the bottom of the connecting flange 9. The workbench 2 is provided with a clearance hole 11 connected to the connecting flange 9, and the output end of the lifting cylinder 10 passes through the connecting flange 9 and extends into the clearance hole 11. When in use, the lifting cylinder 10 is used to lift the battery shell so that the battery shell can be taken and placed.
进一步的,所述工作台2开设有用于接通充气管的充气通孔12,安装好电池壳后进行气密性检测时,外界的充气管接通充气通孔12,经由充气通孔12向该气密检具和电池壳之间的空隙充气。Furthermore, the workbench 2 is provided with an inflation hole 12 for connecting an inflation tube. When the airtightness test is performed after the battery shell is installed, the external inflation tube is connected to the inflation hole 12 to inflate the gap between the airtight inspection fixture and the battery shell through the inflation hole 12.
进一步的,所述气密检具还包括围设于所述工作台2的排水流道13、以及与排水流道13连通的排水槽14。气密检测过程中,若出现漏气情况,需用泡泡水对电池壳进行全面检测筛查出漏气位置,利用排水流道13和排水槽14将流出的泡泡水集中排走,避免泡泡水溢流到其它零件中造成损伤。Furthermore, the airtight inspection fixture further includes a drainage channel 13 surrounding the workbench 2, and a drainage groove 14 connected to the drainage channel 13. During the airtight inspection, if there is a leak, the battery shell needs to be fully inspected with bubble water to screen out the leak location, and the outflowing bubble water is concentratedly drained by the drainage channel 13 and the drainage groove 14 to prevent the bubble water from overflowing into other parts and causing damage.
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本实用新型构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present invention is within the protection scope of the present invention.
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