CN221925068U - A transmission shaft yoke detection tool - Google Patents
A transmission shaft yoke detection tool Download PDFInfo
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Abstract
本实用新型涉及一种传动轴节叉检测工装,其中固定平台整体为横向水平放置,其上表面的中部设有放置板,上表面的两端设有滑槽,放置板与固定平台之间设有压力传感器;两个检测组件分别对称设于固定平台上表面的两端,其中滑动板下端通过滑块与滑槽滑动连接,内侧面的上端竖向设有卡槽,内侧面的下端固定设有支撑块,支撑块的中心处竖向转动穿设有转轴,连接块一端与卡槽滑动连接,另一端同心固定设有耳孔检测柱,且连接块的中心处竖向螺纹转动穿设有调节螺杆,调节螺杆下端与转轴同心固定连接,固定竖板位于滑动板外侧,并与固定平台固定连接,且固定竖板与滑动板之间横向设有电动推杆;本实用新型具有检测操作精准便捷且适用性好的优点。
The utility model relates to a transmission shaft yoke detection tool, wherein the fixed platform as a whole is placed horizontally, a placing plate is provided in the middle of its upper surface, sliding grooves are provided at both ends of the upper surface, and a pressure sensor is provided between the placing plate and the fixed platform; two detection components are symmetrically arranged at the two ends of the upper surface of the fixed platform, wherein the lower end of the sliding plate is slidably connected to the sliding groove through a sliding block, a clamping groove is vertically provided at the upper end of the inner side surface, a supporting block is fixedly provided at the lower end of the inner side surface, a rotating shaft is vertically rotated through the center of the supporting block, one end of the connecting block is slidably connected to the clamping groove, and an ear hole detection column is concentrically fixedly provided at the other end, and an adjusting screw is vertically threadedly rotated through the center of the connecting block, the lower end of the adjusting screw is concentrically fixedly connected to the rotating shaft, the fixed vertical plate is located on the outer side of the sliding plate, and is fixedly connected to the fixed platform, and an electric push rod is horizontally provided between the fixed vertical plate and the sliding plate; the utility model has the advantages of accurate and convenient detection operation and good applicability.
Description
技术领域Technical Field
本实用新型属于传动轴加工技术领域,具体涉及一种传动轴节叉检测工装。The utility model belongs to the technical field of transmission shaft processing, and in particular relates to a transmission shaft yoke detection tool.
背景技术Background Art
节叉是传动轴总成中重要的组成部分,其在加工完成后,为保证其质量,避免残次品流入市场,影响用户使用和企业信誉,需对成品的节叉整体进行检测,特别是节叉两端耳孔垂直度的检测,从而剔除残次品,然而,现有的检测装置在使用时,其整体操作繁琐、检测精准度差,且不能通过调节适用于不同长度的节叉检测使用;因此,为解决上述问题,开发一种检测操作精准便捷且适用性好的传动轴节叉检测工装很有必要。The yoke is an important component of the drive shaft assembly. After processing, in order to ensure its quality and avoid defective products from entering the market, which will affect user use and corporate reputation, the finished yoke needs to be inspected as a whole, especially the verticality of the ear holes at both ends of the yoke, so as to eliminate defective products. However, when using the existing detection device, its overall operation is cumbersome, the detection accuracy is poor, and it cannot be adjusted to be suitable for yoke detection of different lengths. Therefore, in order to solve the above problems, it is necessary to develop a drive shaft yoke detection tooling with accurate and convenient detection operation and good applicability.
实用新型内容Utility Model Content
本实用新型的目的是为了克服现有技术的不足,而提供一种检测操作精准便捷且适用性好的传动轴节叉检测工装。The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a transmission shaft yoke detection tool with accurate and convenient detection operation and good applicability.
本实用新型的目的是这样实现的:一种传动轴节叉检测工装,包括固定平台和检测组件,所述固定平台整体为横向水平放置,其上表面的中间位置限位设置有放置板,上表面的两端均沿其长度方向设置有滑槽,所述放置板为水平放置,其下表面与固定平台的上表面之间设置有压力传感器;所述检测组件有两个,分别呈对称状设置于固定平台上表面的两端,其包括固定竖板、滑动板和连接块,所述滑动板下方固定设置有滑块,并通过滑块与滑槽滑动连接,内侧面的上端竖向设置有卡槽,内侧面的下端固定设置有支撑块,所述支撑块的中心处竖向转动穿设有转轴,所述连接块位于滑动板的内侧,其一端通过卡块与卡槽滑动连接,另一端同心固定设置有与节叉耳孔结构相配合的耳孔检测柱,且连接块的中心处竖向设置有螺纹通孔,所述螺纹通孔内部螺纹转动穿设有调节螺杆,所述调节螺杆的下端与所述转轴的上表面同心固定连接,所述固定竖板位于滑动板的外侧,并与固定平台的上表面垂直固定连接,且固定竖板与滑动板之间横向固定设置有电动推杆。The purpose of the utility model is achieved as follows: a transmission shaft yoke detection tool, including a fixed platform and a detection component, the fixed platform is placed horizontally as a whole, a placement plate is set at the middle position limit of its upper surface, and slide grooves are set at both ends of the upper surface along its length direction, the placement plate is placed horizontally, and a pressure sensor is set between its lower surface and the upper surface of the fixed platform; there are two detection components, which are symmetrically arranged at the two ends of the upper surface of the fixed platform, and include a fixed vertical plate, a sliding plate and a connecting block, a slider is fixedly set below the sliding plate, and is slidably connected to the slide groove through the slider, and the upper end of the inner side surface is vertically arranged There is a card slot, and a supporting block is fixedly provided at the lower end of the inner side surface, and a rotating shaft is vertically rotated through the center of the supporting block, and the connecting block is located on the inner side of the sliding plate, one end of which is slidably connected to the card slot through the card block, and the other end is coaxially fixed with an ear hole detection column that matches the yoke ear hole structure, and a threaded through hole is vertically provided at the center of the connecting block, and an adjusting screw is threadedly rotated through the inner thread of the threaded through hole, and the lower end of the adjusting screw is concentrically fixedly connected to the upper surface of the rotating shaft, the fixed vertical plate is located on the outer side of the sliding plate, and is vertically fixedly connected to the upper surface of the fixed platform, and an electric push rod is horizontally fixedly provided between the fixed vertical plate and the sliding plate.
所述压力传感器外接有显示组件,所述显示组件固定设置于固定平台前端面的中部。The pressure sensor is externally connected to a display component, and the display component is fixedly arranged in the middle of the front end surface of the fixed platform.
所述滑动板的前端面竖向设置刻度,所述连接块前端面靠近滑动板的一侧的中间位置设置有锥形校准槽。The front end surface of the sliding plate is vertically provided with scales, and the front end surface of the connecting block is provided with a conical calibration groove at the middle position of one side close to the sliding plate.
所述耳孔检测柱整体为横向设置,其远离连接块的一端为圆台状结构。The ear hole detection column is arranged horizontally as a whole, and one end thereof away from the connection block is a truncated cone structure.
所述调节螺杆的上端同心固定设置有方形的辅助转块。A square auxiliary rotating block is coaxially fixedly arranged on the upper end of the adjusting screw.
本实用新型的有益效果:本实用新型通过设置放置板,利用放置板可对待检测节叉进行水平放置,通过设置压力传感器,利用压力传感器可对节叉以及放置板因自身重力而向下所施加的压力进行检测,进而通过压力值的变化,对节叉与放置板上表面的接触状态进行判断;Beneficial effects of the utility model: the utility model provides a placement plate, which can be used to place the yoke to be detected horizontally, and provides a pressure sensor, which can detect the pressure applied downward by the yoke and the placement plate due to their own gravity, and then judge the contact state between the yoke and the upper surface of the placement plate through the change of the pressure value;
通过设置滑槽、固定竖板、电动推杆和滑动板,利用滑动板下方滑块与滑槽之间的滑动连接,可通过控制电动推杆的展开长度,从而对滑动板进行横向位置调节,进而通过滑动板的横向位置调节,带动连接块和耳孔检测柱进行横向移动,从而实现耳孔检测柱由待机位至检测位的位置变化;通过设置支撑块、转轴、卡槽、连接块、螺纹通孔和调节螺杆,利用卡块与卡槽配合所实现的连接块与滑动板之间的竖向滑动连接、转轴与支撑块之间的转动连接以及调节螺杆与转轴之间的同心固定连接,可在使用时,通过转动调节螺杆,利用调节螺杆与连接块中心处螺纹通孔之间的螺纹转动连接,可在调节螺杆转动的同时,带动连接块进行竖向移动,进而通过连接块的竖向移动,带动耳孔检测柱进行垂直方向的位置调节,采用此结构,可根据节叉耳孔中心与其底部之间的垂直距离,对耳孔检测柱的高度进行调节,从而使本实用新型适用于不同长度的传动轴节叉检测使用,增加其适用性;通过设置刻度和校准槽,利用校准槽和刻度的配合,可增加耳孔检测柱垂直方向位置调节的精准性;总的,本实用新型具有检测操作精准便捷且适用性好的优点。By setting a slide groove, a fixed vertical plate, an electric push rod and a sliding plate, and utilizing the sliding connection between the slider under the sliding plate and the slide groove, the sliding plate can be adjusted in lateral position by controlling the expansion length of the electric push rod, and then the lateral position adjustment of the sliding plate drives the connecting block and the ear hole detection column to move laterally, thereby realizing the position change of the ear hole detection column from the standby position to the detection position; by setting a supporting block, a rotating shaft, a slot, a connecting block, a threaded through hole and an adjusting screw, the vertical sliding connection between the connecting block and the sliding plate, the rotating connection between the rotating shaft and the supporting block, and the concentric fixed connection between the adjusting screw and the rotating shaft are realized by the cooperation between the clamping block and the slot, the adjusting screw can be turned during use to adjust the position of the ear hole detection column. The rod utilizes the threaded rotation connection between the adjusting screw and the threaded through hole at the center of the connecting block, which can drive the connecting block to move vertically while the adjusting screw rotates, and then drive the ear hole detection column to adjust its position in the vertical direction through the vertical movement of the connecting block. With this structure, the height of the ear hole detection column can be adjusted according to the vertical distance between the center of the yoke ear hole and its bottom, so that the utility model is suitable for the detection of transmission shaft yokes of different lengths, thereby increasing its applicability; by setting scales and calibration grooves, and utilizing the coordination of the calibration grooves and scales, the accuracy of the vertical position adjustment of the ear hole detection column can be increased; in general, the utility model has the advantages of accurate and convenient detection operation and good applicability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的正视图。Fig. 1 is a front view of the utility model.
图2是本实用新型中检测组件的正视图的剖视图。FIG. 2 is a cross-sectional view of the front view of the detection assembly in the present invention.
图中:1、固定平台;11、放置板;12、滑槽;13、压力传感器;14、显示组件;2、检测组件;21、固定竖板;22、滑动板;23、连接块;231、螺纹通孔;232、校准槽;24、卡槽;25、支撑块;26、转轴;27、耳孔检测柱;28、调节螺杆;281、辅助转块;29、电动推杆。In the figure: 1. fixed platform; 11. placement plate; 12. slide groove; 13. pressure sensor; 14. display component; 2. detection component; 21. fixed vertical plate; 22. sliding plate; 23. connecting block; 231. threaded through hole; 232. calibration groove; 24. card slot; 25. support block; 26. rotating shaft; 27. ear hole detection column; 28. adjusting screw; 281. auxiliary rotating block; 29. electric push rod.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型做进一步的说明。The utility model is further described below in conjunction with the accompanying drawings.
实施例:如图1、图2所示,一种传动轴节叉检测工装,包括固定平台1和检测组件2,所述固定平台1整体为横向水平放置,其上表面的中间位置限位设置有放置板11,上表面的两端均沿其长度方向设置有滑槽12,所述放置板11为水平放置,其下表面与固定平台1的上表面之间设置有压力传感器13;所述检测组件2有两个,分别呈对称状设置于固定平台1上表面的两端,其包括固定竖板21、滑动板22和连接块23,所述滑动板22下方固定设置有滑块,并通过滑块与滑槽12滑动连接,内侧面的上端竖向设置有卡槽24,内侧面的下端固定设置有支撑块25,所述支撑块25的中心处竖向转动穿设有转轴26,所述连接块23位于滑动板22的内侧,其一端通过卡块与卡槽24滑动连接,另一端同心固定设置有与节叉耳孔结构相配合的耳孔检测柱27,且连接块23的中心处竖向设置有螺纹通孔231,所述螺纹通孔231内部螺纹转动穿设有调节螺杆28,所述调节螺杆28的下端与所述转轴26的上表面同心固定连接,所述固定竖板21位于滑动板22的外侧,并与固定平台1的上表面垂直固定连接,且固定竖板21与滑动板22之间横向固定设置有电动推杆29。Embodiment: As shown in Figures 1 and 2, a transmission shaft yoke detection tooling includes a fixed platform 1 and a detection component 2. The fixed platform 1 is placed horizontally as a whole, and a placement plate 11 is provided at a limit position in the middle position of its upper surface. Both ends of the upper surface are provided with slide grooves 12 along its length direction. The placement plate 11 is placed horizontally, and a pressure sensor 13 is provided between its lower surface and the upper surface of the fixed platform 1; there are two detection components 2, which are symmetrically arranged at both ends of the upper surface of the fixed platform 1, and include a fixed vertical plate 21, a sliding plate 22 and a connecting block 23. A slider is fixedly arranged below the sliding plate 22, and is slidably connected to the slide groove 12 through the slider. A card slot 24 is vertically provided at the upper end of the inner side surface, and the inner side surface A support block 25 is fixedly provided at the lower end, and a rotating shaft 26 is vertically rotatably penetrated at the center of the support block 25. The connecting block 23 is located on the inner side of the sliding plate 22, and one end thereof is slidably connected to the slot 24 through a clamping block, and an ear hole detection column 27 cooperating with the yoke ear hole structure is coaxially fixedly provided at the other end. A threaded through hole 231 is vertically provided at the center of the connecting block 23, and an adjusting screw 28 is rotatably penetrated by a thread inside the threaded through hole 231. The lower end of the adjusting screw 28 is concentrically fixedly connected to the upper surface of the rotating shaft 26. The fixed vertical plate 21 is located on the outer side of the sliding plate 22, and is vertically fixedly connected to the upper surface of the fixed platform 1, and an electric push rod 29 is transversely fixedly provided between the fixed vertical plate 21 and the sliding plate 22.
所述压力传感器13外接有显示组件14,所述显示组件14固定设置于固定平台1前端面的中部,利用显示组件14可便于对压力传感器13的检测数值进行观测;所述滑动板22的前端面竖向设置刻度,所述连接块23前端面靠近滑动板22的一侧的中间位置设置有锥形校准槽232,利用校准槽232和刻度的配合,可增加耳孔检测柱27垂直方向位置调节的精准性;所述耳孔检测柱27整体为横向设置,其远离连接块23的一端为圆台状结构,利用此结构的耳孔检测柱27,可增加其由检测位移动至节叉耳孔内部时的顺畅性;所述调节螺杆28的上端同心固定设置有方形的辅助转块281,利用辅助转块281可增加调节螺杆28转动操作的便捷性。The pressure sensor 13 is externally connected to a display component 14, and the display component 14 is fixedly arranged in the middle of the front end surface of the fixed platform 1. The display component 14 can be used to observe the detection value of the pressure sensor 13; the front end surface of the sliding plate 22 is vertically provided with a scale, and the front end surface of the connecting block 23 is provided with a conical calibration groove 232 in the middle position of one side close to the sliding plate 22. The cooperation between the calibration groove 232 and the scale can increase the accuracy of the vertical position adjustment of the ear hole detection column 27; the ear hole detection column 27 is arranged horizontally as a whole, and its end away from the connecting block 23 is a truncated cone structure. The ear hole detection column 27 with this structure can increase its smoothness when moving from the detection position to the inside of the yoke ear hole; the upper end of the adjusting screw 28 is concentrically fixedly provided with a square auxiliary rotating block 281, and the auxiliary rotating block 281 can increase the convenience of the rotation operation of the adjusting screw 28.
本实用新型在使用前,需根据待检测节叉的设计图纸中耳孔中心与其底端之间的垂直距离,对耳孔检测柱27的高度进行调节,使待检测节叉的设计图纸中耳孔中心和其底端之间的垂直距离与耳孔检测柱27中心和放置板11的上表面之间的垂直距离相一致,具体调节操作如下:利用卡块与卡槽27配合所实现的连接块23与滑动板22之间的竖向滑动连接、转轴26与支撑块25之间的转动连接以及调节螺杆28与转轴26之间的同心固定连接,可通过转动调节螺杆28,利用调节螺杆28与连接块23中心处螺纹通孔231之间的螺纹转动连接,可在调节螺杆28转动的同时,带动连接块23进行竖向移动,进而通过连接块23的竖向移动,带动耳孔检测柱27进行垂直方向的位置调节,本实用新型采用此结构,可根据节叉耳孔中心与其底部之间的垂直距离,对耳孔检测柱27的高度进行调节,从而使其适用于不同长度的传动轴节叉检测使用,增加其适用性;与此同时,通过设置刻度和校准槽232,利用校准槽232和刻度的配合,可增加耳孔检测柱27垂直方向位置调节的精准性。Before using the utility model, the height of the ear hole detection column 27 needs to be adjusted according to the vertical distance between the center of the ear hole and its bottom end in the design drawing of the yoke to be detected, so that the vertical distance between the center of the ear hole and its bottom end in the design drawing of the yoke to be detected is consistent with the vertical distance between the center of the ear hole detection column 27 and the upper surface of the placement plate 11. The specific adjustment operation is as follows: the vertical sliding connection between the connecting block 23 and the sliding plate 22, the rotation connection between the rotating shaft 26 and the supporting block 25, and the concentric fixed connection between the adjusting screw 28 and the rotating shaft 26 can be realized by rotating the adjusting screw 28. The threaded rotation connection between the threaded through hole 231 at the center of the connecting block 23 can drive the connecting block 23 to move vertically while the adjusting screw 28 rotates, and then drive the ear hole detection column 27 to adjust its position in the vertical direction through the vertical movement of the connecting block 23. The utility model adopts this structure, and the height of the ear hole detection column 27 can be adjusted according to the vertical distance between the center of the yoke ear hole and its bottom, so that it is suitable for the detection of transmission shaft yokes of different lengths, thereby increasing its applicability; at the same time, by setting a scale and a calibration groove 232, and utilizing the coordination of the calibration groove 232 and the scale, the accuracy of the vertical position adjustment of the ear hole detection column 27 can be increased.
本实用新型在对耳孔检测柱27的高度调节完成后,使用时,首先,将待检测的节叉水平放置于放置板11的上方,此时,利用压力传感器13对节叉以及放置板11因自身重力而向下所施加的压力进行检测,并于显示组件14中进行显示,而后,控制电动推杆29进行展开,此时,利用滑动板22下方滑块与滑槽12之间的滑动连接,可利用电动推杆29展开时对滑动板22所产生的推力作用,带动滑动板22进行横向位置调节,进而通过滑动板22的横向移动,带动连接块23和耳孔检测柱27进行横向移动,从而使耳孔检测柱27由待机位移动至待检测节叉的耳孔内部,实现其由待机位至检测位的位置变化,在此过程中,由于使用前对耳孔检测柱27的高度进行了调节,使耳孔检测柱27与待检测节叉的耳孔位于同一高度,且耳孔检测柱27的结构与节叉耳孔的结构相配合,因此,在耳孔检测柱27由待机位移动至检测位的过程中,若压力传感器13检测的数值未发生变化,则说明节叉与放置板11之间的接触未发生变化,证明耳孔垂直度良好,此节叉为良品;若压力传感器13检测的数值出现了变化,则说明在耳孔检测柱27移动的过程中,因与节叉耳孔内壁之间出现了挤压,从而使节叉整体的位置以及角度出现了变化,进而导致节叉与放置板11之间的接触出现了变化,证明耳孔的垂直度不达标,此节叉为残次品;总的,本实用新型具有检测操作精准便捷且适用性好的优点。After the height adjustment of the ear hole detection column 27 is completed, when the utility model is used, first, the yoke to be detected is placed horizontally above the placement plate 11. At this time, the pressure sensor 13 is used to detect the pressure applied downward by the yoke and the placement plate 11 due to their own gravity, and it is displayed in the display component 14. Then, the electric push rod 29 is controlled to be unfolded. At this time, the sliding connection between the slider below the sliding plate 22 and the slide groove 12 can be used to utilize the thrust effect on the sliding plate 22 when the electric push rod 29 is unfolded to drive the sliding plate 22 to adjust the lateral position, and then through the lateral movement of the sliding plate 22, the connecting block 23 and the ear hole detection column 27 are driven to move horizontally, so that the ear hole detection column 27 is moved from the standby position to the inside of the ear hole of the yoke to be detected, and its position change from the standby position to the detection position is realized. In this process, due to the ear hole 22 before use, the ear hole 22 is adjusted to the inner ear hole of the yoke to be detected. The height of the detection column 27 is adjusted so that the ear hole detection column 27 and the ear hole of the yoke to be detected are at the same height, and the structure of the ear hole detection column 27 is matched with the structure of the yoke ear hole. Therefore, in the process of the ear hole detection column 27 moving from the standby position to the detection position, if the value detected by the pressure sensor 13 does not change, it means that the contact between the yoke and the placement plate 11 does not change, which proves that the verticality of the ear hole is good and the yoke is a good product; if the value detected by the pressure sensor 13 changes, it means that in the process of the movement of the ear hole detection column 27, due to the squeezing between the inner wall of the yoke ear hole, the overall position and angle of the yoke are changed, which leads to the change of the contact between the yoke and the placement plate 11, which proves that the verticality of the ear hole does not meet the standard and the yoke is a defective product; in general, the utility model has the advantages of accurate and convenient detection operation and good applicability.
以上实施例仅用以说明本实用新型的技术方案而非对其限制,尽管参照上述实施例对本实用新型进行了详细的说明,所属领域的普通技术人员应当理解,依然可以对本实用新型的具体实施方式进行修改或者等同替换,而未脱离本实用新型精神和范围的任何修改或者等同替换,其均应涵盖在本实用新型的权利要求范围当中。The above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or replaced by equivalents, and any modification or equivalent replacement that does not depart from the spirit and scope of the utility model should be included in the scope of the claims of the utility model.
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