CN221924822U - Artificial rainfall hail-suppression bomb fuze ignition device - Google Patents
Artificial rainfall hail-suppression bomb fuze ignition device Download PDFInfo
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Abstract
本实用新型提供一种人工降雨防雹弹引信点火装置,其包括内为中空且上下分腔壳体结构的引信体、设置在所述引信体上腔体内的电路组件以及设置在所述引信体下腔体内的点火组件,所述电路组件与点火组件连接,所述点火组件包括设置在引信体下腔体内的雷管座、设置在所述雷管座上的接电印制板,所述雷管座下侧设置短路开关,所述雷管座下侧还设置电点火管,所述短路开关和电点火管连接,所述电点火管与火焰雷管连接,本实用新型具有易激活、小体积、抗高过载、适宜长期储存及耐高温的特点。
The utility model provides an artificial rainfall and hail-proof bomb fuze ignition device, which comprises a fuze body which is hollow and has an upper and lower cavity shell structure, a circuit component arranged in the upper cavity of the fuze body, and an ignition component arranged in the lower cavity of the fuze body, the circuit component is connected with the ignition component, the ignition component comprises a detonator seat arranged in the lower cavity of the fuze body, a power connection printed circuit board arranged on the detonator seat, a short-circuit switch is arranged on the lower side of the detonator seat, an electric ignition tube is also arranged on the lower side of the detonator seat, the short-circuit switch is connected to the electric ignition tube, and the electric ignition tube is connected to a flame detonator. The utility model has the characteristics of easy activation, small size, high overload resistance, suitability for long-term storage and high temperature resistance.
Description
技术领域Technical Field
本实用新型涉及一种人工降雨防雹弹引信点火装置,涉及到人工降雨装置领域。The utility model relates to an artificial rainfall anti-hail bomb fuze ignition device, and relates to the field of artificial rainfall devices.
背景技术Background Art
人雨弹失效模式主要为引信瞎火,是对地面人员、房屋、设备等造成危害的主要原因,为降低人雨弹作业后的危害,发布了对炮弹引信瞎火率的要求为:37 毫米炮弹A 级小于或等于1/10000;B 级小于或等于1/1000;C级小于或等于3/1000,人雨弹最大破片达到B级。目前的JD-17 型37 毫米人雨弹引信瞎火率为C 级水平,为了适应要求,使引信电源具备易激活、小体积、适宜长期储存及耐高温、可靠性高、瞎火率低等特性。The failure mode of the rain of bullets is mainly the misfire of the fuze, which is the main cause of harm to ground personnel, houses, equipment, etc. In order to reduce the harm after the rain of bullets, the requirements for the misfire rate of artillery shells are issued: 37 mm artillery shells A level is less than or equal to 1/10000; B level is less than or equal to 1/1000; C level is less than or equal to 3/1000, and the maximum fragment of the rain of bullets reaches level B. The current JD-17 type 37 mm rain of bullets has a misfire rate of C-level fuze. In order to meet the requirements, the fuze power supply has the characteristics of easy activation, small size, suitable for long-term storage and high temperature resistance, high reliability, and low misfire rate.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是提供一种易激活、小体积、抗高过载、适宜长期储存及耐高温的人工降雨防雹弹引信点火装置。The technical problem to be solved by the utility model is to provide an artificial rainfall and hail-proof bomb fuze ignition device which is easy to activate, small in size, resistant to high overload, suitable for long-term storage and resistant to high temperature.
为达到上述技术问题的目的本实用新型所采取的技术方案是:In order to achieve the above technical problems, the technical solution adopted by the utility model is:
一种人工降雨防雹弹引信点火装置,其包括内为中空且上下分腔壳体结构的引信体、设置在所述引信体上腔体内的电路组件以及设置在所述引信体下腔体内的点火组件,所述电路组件与点火组件连接,所述点火组件包括设置在引信体下腔体内的雷管座、设置在所述雷管座上的接电印制板,所述雷管座下侧设置短路开关,所述雷管座下侧还设置电点火管,所述短路开关和电点火管连接,所述电点火管与火焰雷管连接。An artificial rainfall and hail-proof bomb fuze ignition device comprises a fuze body with a hollow shell structure having upper and lower chambers, a circuit component arranged in the upper cavity of the fuze body, and an ignition component arranged in the lower cavity of the fuze body, wherein the circuit component is connected to the ignition component, and the ignition component comprises a detonator seat arranged in the lower cavity of the fuze body, and a power connection printed circuit board arranged on the detonator seat, a short-circuit switch is arranged on the lower side of the detonator seat, and an electric ignition tube is also arranged on the lower side of the detonator seat, the short-circuit switch is connected to the electric ignition tube, and the electric ignition tube is connected to a flame detonator.
进一步的,所述电路组件包括设置在引信体上侧的电路壳体、设置在电路壳体底面上的支耳、设置在所述支耳上部的磁电机部件、设置在所述磁电机部件上部的电路印制板、与所述电路印制板连接的导电针以及与所述导电针连接的鼓簧,所述磁电机部件与电路印制板通过导线连接,所述接电印制板与鼓簧连接。Furthermore, the circuit assembly includes a circuit shell arranged on the upper side of the fuse body, a support ear arranged on the bottom surface of the circuit shell, a magneto component arranged on the upper part of the support ear, a circuit printed board arranged on the upper part of the magneto component, a conductive pin connected to the circuit printed board, and a drum spring connected to the conductive pin, the magneto component is connected to the circuit printed board through a wire, and the power connection printed board is connected to the drum spring.
进一步的,所述磁电机部件包括设置在支耳上部的磁铁芯部件以及环绕磁铁芯部件设置的线圈部件;所述线圈部件通过导线与电路部件连接。Furthermore, the magneto component includes a magnetic core component arranged on the upper part of the support ear and a coil component arranged around the magnetic core component; the coil component is connected to the circuit component through a wire.
进一步的,所述磁铁芯部件包括中空的磁芯套、设置在所述磁芯套内的磁芯以及设置在所述磁芯之间的磁钢,所述磁芯套的上侧设置磁芯盖。Furthermore, the magnetic core component includes a hollow magnetic core sleeve, a magnetic core arranged in the magnetic core sleeve, and a magnetic steel arranged between the magnetic cores, and a magnetic core cover is arranged on the upper side of the magnetic core sleeve.
进一步的,所述线圈部件包括中空的外筒、设置在所述外筒内的线圈骨架、环绕设置在所述线圈骨架上的线圈以及设置在所述线圈骨架上的上盖,所述线圈通过导线与电路印制板连接。Furthermore, the coil component includes a hollow outer cylinder, a coil frame arranged in the outer cylinder, a coil arranged around the coil frame, and an upper cover arranged on the coil frame, and the coil is connected to the circuit printed board through a wire.
进一步的,所述电路印制板电路包括限压保护模块、与所述限压保护模块连接的计时储能电容、与所述计时储能电容连接的磁发电MCU计时电路、与所述限压保护模块连接的点火储能电容以及与所述点火储能电容连接的电点火管点火电路,磁发电MCU计时电路与电点火管点火电路连接,所述限压保护模块通过导线与线圈部件连接,所述限压保护模块通过导线与线圈连接。Furthermore, the circuit printed circuit board circuit includes a voltage limiting protection module, a timing energy storage capacitor connected to the voltage limiting protection module, a magnetic power generation MCU timing circuit connected to the timing energy storage capacitor, an ignition energy storage capacitor connected to the voltage limiting protection module, and an electric ignition tube ignition circuit connected to the ignition energy storage capacitor, the magnetic power generation MCU timing circuit is connected to the electric ignition tube ignition circuit, the voltage limiting protection module is connected to the coil component through a wire, and the voltage limiting protection module is connected to the coil through a wire.
进一步的,所述磁发电MCU计时电路包括与计时储能电容连接的复位电路、单片机时间控制电路以及时间模式针脚,所述单片机时间控制电路与电点火管点火电路连接,所述电点火管点火电路包括与点火储能电容连接的开关电路,所述引信体下腔体内设置雷管座,所述雷管座下侧设置电点火管,所述开关电路与电点火管连接。Furthermore, the magnetic power generation MCU timing circuit includes a reset circuit connected to the timing energy storage capacitor, a single-chip microcomputer time control circuit and a time mode pin, the single-chip microcomputer time control circuit is connected to the electric ignition tube ignition circuit, the electric ignition tube ignition circuit includes a switch circuit connected to the ignition energy storage capacitor, a detonator seat is arranged in the lower cavity of the fuse body, an electric ignition tube is arranged on the lower side of the detonator seat, and the switch circuit is connected to the electric ignition tube.
进一步的,所述引信体底部设置螺环,所述螺环上设置接力管,所述引信体下腔体内设置火焰雷管,所述电点火管和火焰雷管连接,所述接力管设置在火焰雷管的下侧。Furthermore, a spiral ring is arranged at the bottom of the fuse body, a relay tube is arranged on the spiral ring, a flame detonator is arranged in the lower cavity of the fuse body, the electric ignition tube is connected to the flame detonator, and the relay tube is arranged at the lower side of the flame detonator.
进一步的,所述短路开关包括开关外壳、设置在开关外壳顶部的开关上盖、设置在开关外壳下侧的开关顶杆以及设置在开关顶杆上侧的开关簧,所述开关顶杆和开关簧配合设置,所述开关顶杆与电点火管连接,所述开关簧与接电印制板连接。Furthermore, the short-circuit switch includes a switch housing, a switch cover arranged on the top of the switch housing, a switch top rod arranged on the lower side of the switch housing, and a switch spring arranged on the upper side of the switch top rod. The switch top rod and the switch spring are arranged in coordination, the switch top rod is connected to the electric ignition tube, and the switch spring is connected to the power-connected printed circuit board.
进一步的,所述引信体上部设置头锥。Furthermore, a nose cone is arranged on the upper part of the fuze body.
采用上述技术方案所产生的有益效果在于:The beneficial effects of adopting the above technical solution are:
本实用新型将在结构上使得引信体来承受过载力,解决自身承受过载的问题;将电路部件和点火部件分别安装于引信体上下两个腔室,利用引信体腔室隔离进行防转设计及抗过载设计,并且取消二级导爆管,直接利用一级导爆管起爆接力管,减少失效点,并可通过静爆试验验证传爆序列是否满足设计要求,降低引信的瞎火率。The utility model structurally enables the fuse body to bear the overload force, thereby solving the problem of the fuse body bearing the overload force. The circuit components and the ignition components are respectively installed in the upper and lower chambers of the fuse body, and the anti-rotation design and the anti-overload design are carried out by isolating the chambers of the fuse body. The secondary detonating cord is eliminated, and the primary detonating cord is directly used to detonate the relay tube, thereby reducing the failure points. The static explosion test can be used to verify whether the detonation sequence meets the design requirements, thereby reducing the misfire rate of the fuse.
本实用新型通过配置有磁发电机和磁芯部件限位保险,通过磁芯部件从线圈部件中快速运动发电,配置有远解计时电路和时间控制芯片,通过延时解除芯片输出端的闭锁功能实现电延期远解保险,通过芯片计时实现炸点精准控制;本实用新型采用性能独立的结构,如磁电机、电路部件、电点火管、短路开关等进行模块化设计或选用,使性能在部件阶段得到测试和验证,提高整机装配成功率的同时,还可达到分散或并行加工制造的目的,缩短研制周期或生产周期,提高可靠性和安全性,模块化程度高,通过系统重组、结构整合,设计的引信产品方案先进、途径可行,安全性符合《增雨防雹高炮系统技术要求》的相关规定。The utility model is equipped with a magnetic generator and a magnetic core component limit insurance, generates electricity through the rapid movement of the magnetic core component from the coil component, is equipped with a remote release timing circuit and a time control chip, realizes the electric delay remote release insurance by delaying the locking function of the chip output end, and realizes precise control of the explosion point by chip timing; the utility model adopts a performance-independent structure, such as a magnetic motor, circuit components, electric ignition tubes, short-circuit switches, etc. for modular design or selection, so that the performance can be tested and verified at the component stage, and the success rate of the whole machine assembly can be improved. At the same time, the purpose of decentralized or parallel processing and manufacturing can be achieved, the development cycle or production cycle can be shortened, and reliability and safety can be improved. The modularization degree is high. Through system reorganization and structural integration, the designed fuze product solution is advanced and the approach is feasible, and the safety meets the relevant provisions of the "Technical Requirements for Rainfall Enhancement and Hail Prevention Anti-aircraft Artillery System".
本实用新型的引信电源具备易激活、小体积、抗高过载、适宜长期储存及耐高温等特性,提高引信的作用可靠性。The fuze power supply of the utility model has the characteristics of easy activation, small size, high overload resistance, suitability for long-term storage and high temperature resistance, thereby improving the reliability of the fuze.
本实用新型磁芯部件受支耳和支撑环的限位,在受到小于10000g 的轴向冲击作用时不会发生运动,磁电机不可能发电,能够保证贮存、运输和勤务处理过程的安全。The magnetic core component of the utility model is limited by the support ear and the support ring, and will not move when subjected to an axial impact of less than 10000g, and the magnetic motor cannot generate electricity, thereby ensuring the safety of storage, transportation and service handling processes.
本实用新型以磁后坐物理电源产生的电能为能源,控制引信起爆时机,替代药盘计时和点火机构,精准控制产品作用时间,电路计时时间:10.5s 或15s,误差<0.02s;体积<φ18×18;便于二次集成,易于集成ASIC;批量化后实现低成本配套供货生产及检测;耐冲击≥35000g(PCB 经加固后耐冲击)。The utility model uses the electric energy generated by the magnetic recoil physical power source as energy, controls the timing of the fuse detonation, replaces the medicine tray timing and ignition mechanism, and accurately controls the product action time. The circuit timing time is: 10.5s or 15s, and the error is <0.02s; the volume is <φ18×18; it is convenient for secondary integration and easy to integrate ASIC; after batch production, low-cost supporting supply production and testing can be achieved; the impact resistance is ≥35000g (PCB is impact-resistant after reinforcement).
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图Figure 1 is a schematic diagram of the structure of the utility model
图2为本实用新型的截面结构示意图;FIG2 is a schematic diagram of the cross-sectional structure of the utility model;
图3为本实用新型的点火组件截面结构示意图;FIG3 is a schematic diagram of the cross-sectional structure of an ignition assembly of the present utility model;
图4为本实用新型的点火组件俯视结构示意图;FIG4 is a schematic diagram of the top view of the ignition assembly of the present invention;
图5为本实用新型的线圈部件结构示意图;FIG5 is a schematic diagram of the structure of a coil component of the present invention;
图6为本实用新型的磁铁芯部件结构示意图;FIG6 is a schematic diagram of the structure of a magnetic core component of the present invention;
图7为本实用新型的短路开关结构示意图;FIG7 is a schematic diagram of the structure of a short-circuit switch of the present utility model;
图8为本实用新型的电点火管结构示意图;FIG8 is a schematic diagram of the structure of an electric ignition tube of the present utility model;
图9为本实用新型的电路原理示意框图;FIG9 is a schematic block diagram of the circuit principle of the utility model;
图10为本实用新型的电路原理图;FIG10 is a circuit diagram of the utility model;
其中,1、头锥,2、电路组件,201、电路壳体,202、电路印制板,203、鼓簧,204、支耳,205、导电针,206、线圈部件,2061、外筒,2062、线圈骨架,2063、线圈,2064、上盖,207、磁铁芯部件,2071、磁芯套,2072、磁芯,2073、磁钢,2074、磁芯盖,3、点火组件,301、雷管座,302、接电印制板,303、短路开关, 3031、开关外壳,3032、开关上盖,3033、开关顶杆,3034、开关簧,304、电点火管,5、火焰雷管,6、引信体,7、接力管,8、螺环。Among them, 1. head cone, 2. circuit component, 201. circuit shell, 202. circuit printed circuit board, 203. drum spring, 204. ear, 205. conductive needle, 206. coil component, 2061. outer cylinder, 2062. coil frame, 2063. coil, 2064. upper cover, 207. magnetic core component, 2071. magnetic core sleeve, 2072. magnetic core, 2073. magnetic steel, 2074. magnetic core cover, 3. ignition component, 301. detonator seat, 302. power printed circuit board, 303. short-circuit switch, 3031. switch shell, 3032. switch upper cover, 3033. switch top rod, 3034. switch spring, 304. electric ignition tube, 5. flame detonator, 6. fuse body, 7. relay tube, 8. screw ring.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型做进一步说明。The utility model is further described below in conjunction with the accompanying drawings.
如附图1-10所示,本实施例提供一种人工降雨防雹弹引信点火装置,其包括内为中空且上下分腔壳体结构的引信体6、设置在所述引信体6上腔体内的电路组件2以及设置在所述引信体6下腔体内的点火组件3,所述引信体6上部设置头锥1,所述引信体6底部设置螺环8,所述螺环8上设置接力管7,所述引信体6下腔体内设置火焰雷管5,所述电点火管304和火焰雷管5连接,所述接力管7设置在火焰雷管5的下侧,所述电路组件包括设置在引信体6上侧的电路壳体201、设置在电路壳体201底面上的支耳204、设置在所述支耳204上部的磁电机部件、设置在所述磁电机部件上部的电路印制板202、与所述电路印制板202连接的导电针205以及与所述导电针205连接的鼓簧203,所述磁电机部件与电路印制板202通过导线连接。本实用新型将在结构上使得引信体来承受过载力,解决自身承受过载的问题;将电路部件和点火部件分别安装于引信体上下两个腔室,利用引信体腔室隔离进行防转设计及抗过载设计,并且取消二级导爆管,直接利用一级导爆管起爆接力管,减少失效点,并可通过静爆试验验证传爆序列是否满足设计要求,降低引信的瞎火率。As shown in Figures 1-10, this embodiment provides an artificial rainfall anti-hail bomb fuze ignition device, which includes a fuze body 6 with a hollow shell structure and upper and lower chambers, a circuit component 2 arranged in the upper cavity of the fuze body 6, and an ignition component 3 arranged in the lower cavity of the fuze body 6, a head cone 1 is arranged on the upper part of the fuze body 6, a spiral ring 8 is arranged at the bottom of the fuze body 6, a relay tube 7 is arranged on the spiral ring 8, a flame detonator 5 is arranged in the lower cavity of the fuze body 6, and the electric ignition tube 304 and the flame detonator 5 are connected. The relay tube 7 is arranged on the lower side of the flame detonator 5, and the circuit assembly includes a circuit housing 201 arranged on the upper side of the fuse body 6, a lug 204 arranged on the bottom surface of the circuit housing 201, a magneto component arranged on the upper part of the lug 204, a circuit printed board 202 arranged on the upper part of the magneto component, a conductive pin 205 connected to the circuit printed board 202, and a drum spring 203 connected to the conductive pin 205, and the magneto component is connected to the circuit printed board 202 through a wire. The utility model will structurally enable the fuse body to bear the overload force, thereby solving the problem of bearing overload itself; the circuit component and the ignition component are respectively installed in the upper and lower chambers of the fuse body, and the fuse body chamber isolation is used to carry out anti-rotation design and anti-overload design, and the secondary detonating tube is cancelled, and the primary detonating tube is directly used to detonate the relay tube, thereby reducing the failure point, and the static explosion test can be used to verify whether the detonation sequence meets the design requirements, thereby reducing the misfire rate of the fuse.
所述点火组件3包括设置在引信体6下腔体内的雷管座301、设置在所述雷管座301上的接电印制板302,所述雷管座301下侧设置短路开关303,所述雷管座301下侧还设置电点火管304,所述短路开关303和电点火管304连接,所述电点火管304与火焰雷管5连接,所述接电印制板302与鼓簧203连接,所述短路开关303包括开关外壳3031、设置在开关外壳3031顶部的开关上盖3032、设置在开关外壳3031下侧的开关顶杆3033以及设置在开关顶杆3033上侧的开关簧3034,所述开关顶杆3033和开关簧3034配合设置,短路开关平时处于闭合状态,在开关顶杆3033受到向上轴向压力时可靠断开,通过吊克力测试和电器测试对短路开关进行标定和筛选,参数合格的产品才可使用。所述开关顶杆3033与电点火管304连接,所述开关簧3034与接电印制板302连接,所述开关簧3034与接电印制板302上的开关电路连接,平时,短路开关处于闭合状态,短路开关连接在电点火管两根引出线端,形成短路保险, 能够保证受到小于10000g 的后座冲击过载或在低于10000r/min 的转速情况下,电点火管的两根引出线之间电阻小于0.5Ω,电点火管处于安全状态,不会发生意外爆炸事故。磁芯部件受支耳和支撑环的限位,在受到小于10000g 的轴向冲击作用时不会发生运动,磁电机不可能发电,能够保证贮存、运输和勤务处理过程的安全。The ignition assembly 3 includes a detonator seat 301 arranged in the lower cavity of the fuse body 6, and a power connection printed circuit board 302 arranged on the detonator seat 301. A short-circuit switch 303 is arranged at the lower side of the detonator seat 301. An electric ignition tube 304 is also arranged at the lower side of the detonator seat 301. The short-circuit switch 303 is connected to the electric ignition tube 304, and the electric ignition tube 304 is connected to the flame detonator 5. The power connection printed circuit board 302 is connected to the drum spring 203. The short-circuit switch 303 includes a switch housing 303. 1. A switch upper cover 3032 is arranged on the top of the switch housing 3031, a switch top rod 3033 is arranged on the lower side of the switch housing 3031, and a switch spring 3034 is arranged on the upper side of the switch top rod 3033. The switch top rod 3033 and the switch spring 3034 are arranged in coordination. The short-circuit switch is usually in a closed state and can be reliably disconnected when the switch top rod 3033 is subjected to an upward axial pressure. The short-circuit switch is calibrated and screened through a hanging force test and an electrical test, and only products with qualified parameters can be used. The switch top rod 3033 is connected to the electric ignition tube 304, the switch spring 3034 is connected to the power connection printed board 302, and the switch spring 3034 is connected to the switch circuit on the power connection printed board 302. Normally, the short-circuit switch is in a closed state, and the short-circuit switch is connected to the two lead-out wire ends of the electric ignition tube to form a short-circuit insurance, which can ensure that the resistance between the two lead-out wires of the electric ignition tube is less than 0.5Ω when subjected to a recoil impact overload of less than 10,000g or at a speed lower than 10,000r/min, and the electric ignition tube is in a safe state without accidental explosion accidents. The magnetic core component is limited by the support ear and the support ring, and will not move when subjected to an axial impact of less than 10,000g, and the magnetic motor cannot generate electricity, which can ensure the safety of storage, transportation and service processing.
所述磁电机部件包括设置在支耳204上部的磁铁芯部件207以及环绕磁铁芯部件207设置的线圈部件206;所述线圈部件206通过导线与电路部件连接。所述磁铁芯部件207包括中空的磁芯套2071、设置在所述磁芯套2071内的磁芯2072以及设置在所述磁芯2072之间的磁钢2073,所述磁芯套2071的上侧设置磁芯盖2074。所述线圈部件206包括中空的外筒2061、设置在所述外筒2061内的线圈骨架2062、环绕设置在所述线圈骨架2062上的线圈2063以及设置在所述线圈骨架2062上的上盖2064,所述线圈2063通过导线与电路印制板202连接。本实用新型通过配置有磁发电机和磁芯部件限位保险,通过自动识别弹丸发射时产生的后坐直线过载解除保险,通过磁芯部件从线圈部件中快速运动发电,配置有远解计时电路和时间控制芯片,通过延时解除芯片输出端的闭锁功能实现电延期远解保险,通过芯片计时实现炸点精准控制;本实用新型采用性能独立的结构,如磁电机、电路部件、电点火管、短路开关等进行模块化设计或选用,使性能在部件阶段得到测试和验证,提高整机装配成功率的同时,还可达到分散或并行加工制造的目的,缩短研制周期或生产周期,提高可靠性和安全性,模块化程度高,通过系统重组、结构整合,设计的引信产品方案先进、途径可行,安全性符合《增雨防雹高炮系统技术要求》的相关规定。The magnetic motor component includes a magnetic core component 207 disposed on the upper part of the ear 204 and a coil component 206 disposed around the magnetic core component 207; the coil component 206 is connected to the circuit component through a wire. The magnetic core component 207 includes a hollow magnetic core sleeve 2071, a magnetic core 2072 disposed in the magnetic core sleeve 2071, and a magnetic steel 2073 disposed between the magnetic cores 2072. A magnetic core cover 2074 is disposed on the upper side of the magnetic core sleeve 2071. The coil component 206 includes a hollow outer cylinder 2061, a coil skeleton 2062 disposed in the outer cylinder 2061, a coil 2063 disposed around the coil skeleton 2062, and an upper cover 2064 disposed on the coil skeleton 2062. The coil 2063 is connected to the circuit printed board 202 through a wire. The utility model is provided with a magnetic generator and a magnetic core component limit insurance, releases the insurance by automatically identifying the recoil linear overload generated when the projectile is launched, generates electricity by the rapid movement of the magnetic core component from the coil component, is provided with a remote release timing circuit and a time control chip, realizes the electric delay remote release insurance by delaying the locking function of the chip output end, and realizes the precise control of the explosion point by chip timing; the utility model adopts a performance-independent structure, such as a magnetic motor, circuit components, electric ignition tubes, short-circuit switches, etc. for modular design or selection, so that the performance can be tested and verified at the component stage, and the success rate of the whole machine assembly can be improved. At the same time, the purpose of decentralized or parallel processing and manufacturing can be achieved, the development cycle or production cycle can be shortened, and the reliability and safety can be improved. The modularization degree is high, and the designed fuze product solution is advanced and feasible through system reorganization and structural integration, and the safety meets the relevant provisions of the "Technical Requirements for Rainfall Enhancement and Hail Prevention Anti-aircraft Artillery System".
所述电路印制板202电路包括限压保护模块、与所述限压保护模块连接的计时储能电容、与所述计时储能电容连接的磁发电MCU计时电路、与所述限压保护模块连接的点火储能电容以及与所述点火储能电容连接的电点火管点火电路,磁发电MCU计时电路与电点火管点火电路连接,所述限压保护模块通过导线与线圈部件206连接,所述限压保护模块通过导线与线圈2063连接,所述磁发电MCU计时电路包括与计时储能电容连接的复位电路、单片机时间控制电路以及时间模式针脚,所述单片机时间控制电路与电点火管点火电路连接,所述电点火管点火电路包括与点火储能电容连接的开关电路,所述引信体6下腔体内设置雷管座301,所述雷管座301下侧设置电点火管304,所述开关电路与电点火管304连接,所述电点火管304与火焰雷管5连接,火焰雷管5下侧设置接力管7,本实用新型在发射时,磁芯部件受到大于20000g后坐过载作用下,压垮支耳并继续快速运动,线圈切割磁力线产生电动势,线圈分别向外供电。一路输出的电能经限压保护处理后,向点火电容器充电,在电子开关打开时释放电能,起爆电点火管。另一路输出的电能经限压保护处理后,向贮能电容器充电,再一路经稳压处理后给控制芯片供电,开始计时并在设定的时间点向电子开关输出点火指令;在上电5s时向控制芯片发送远解指令,控制芯片解除输出端闭锁保险。只有输出端闭锁解除后,控制芯片才有可能输出点火指令,能够保证发射时的炮口安全性。在到达设定的时间(10.5s或15s)时,控制芯片输出点火指令,打开电子开关,点火电容放电,起爆电点火管,引爆接力管,进而引爆弹体内的弹体装药形成爆炸效果,对云层中灾难性的冰雹进行驱散,弹内含有的高效催化剂对积雨云中的云滴降落具有显著作用,本实用新型以磁后坐物理电源产生的电能为能源,控制引信起爆时机,替代药盘计时和点火机构,精准控制产品作用时间,电路计时时间:10.5s 或15s,误差<0.02s;体积<φ18×18;便于二次集成,易于集成ASIC;批量化后实现低成本配套供货生产及检测;耐冲击≥35000g(PCB 经加固后耐冲击)。The circuit printed board 202 includes a voltage limiting protection module, a timing energy storage capacitor connected to the voltage limiting protection module, a magnetic power generation MCU timing circuit connected to the timing energy storage capacitor, an ignition energy storage capacitor connected to the voltage limiting protection module, and an electric ignition tube ignition circuit connected to the ignition energy storage capacitor. The magnetic power generation MCU timing circuit is connected to the electric ignition tube ignition circuit. The voltage limiting protection module is connected to the coil component 206 through a wire, and the voltage limiting protection module is connected to the coil 2063 through a wire. The magnetic power generation MCU timing circuit includes a reset circuit connected to the timing energy storage capacitor, a single-chip microcomputer time control circuit and Time mode pin, the single-chip time control circuit is connected to the electric ignition tube ignition circuit, the electric ignition tube ignition circuit includes a switch circuit connected to the ignition energy storage capacitor, a detonator seat 301 is arranged in the lower cavity of the fuze body 6, an electric ignition tube 304 is arranged at the lower side of the detonator seat 301, the switch circuit is connected to the electric ignition tube 304, the electric ignition tube 304 is connected to the flame detonator 5, and a relay tube 7 is arranged at the lower side of the flame detonator 5. When the utility model is launched, the magnetic core component is subjected to a recoil overload greater than 20000g, the support ear is crushed and continues to move rapidly, the coil cuts the magnetic line of force to generate an electromotive force, and the coil supplies power to the outside respectively. After the electric energy outputted by one path is processed by the voltage limiting protection, it charges the ignition capacitor, releases the electric energy when the electronic switch is turned on, and detonates the electric ignition tube. The electric energy output from another channel is processed by voltage limiting protection, and then charges the energy storage capacitor. Then, the electric energy output from another channel is processed by voltage stabilization, and then the control chip is powered. The timing starts and the ignition command is output to the electronic switch at the set time. After 5 seconds of power-on, the remote release command is sent to the control chip, and the control chip releases the output end locking insurance. Only after the output end locking is released, the control chip can output the ignition command, which can ensure the muzzle safety during firing. When the set time (10.5s or 15s) is reached, the control chip outputs an ignition command, turns on the electronic switch, discharges the ignition capacitor, detonates the electric ignition tube, detonates the relay tube, and then detonates the projectile charge in the projectile to form an explosion effect, dispersing the catastrophic hail in the cloud layer. The high-efficiency catalyst contained in the projectile has a significant effect on the landing of cloud droplets in cumulonimbus clouds. The utility model uses the electric energy generated by the magnetic recoil physical power supply as energy to control the timing of the fuze detonation, replace the medicine plate timing and ignition mechanism, and accurately control the product action time. The circuit timing time: 10.5s or 15s, the error is <0.02s; the volume is <φ18×18; it is easy to integrate secondary integration and easy to integrate ASIC; after mass production, low-cost supporting supply production and testing can be achieved; impact resistance ≥35000g (PCB is impact-resistant after reinforcement).
本实用新型的组件装配过程说明:Description of the assembly process of the components of the utility model:
线圈部件206的装配和检验流程为:在线圈骨架2062上缠绕线圈2063并用快干胶加固,线圈2063为铜线,再将缠绕好的线圈骨架2062放入电路壳体201中,引出导线,盖上电机上盖,用专用工装收口加固,形成线圈部件206。测量引出线与电机外壳的绝缘电阻,测量引出线之间的电阻值,绝缘电阻和电阻值满足要求的产品,转入后续装配工序。The assembly and inspection process of the coil component 206 is as follows: the coil 2063 is wound on the coil frame 2062 and reinforced with quick-drying glue. The coil 2063 is a copper wire, and then the wound coil frame 2062 is placed in the circuit housing 201, the wires are led out, the motor cover is covered, and the special tooling is used to close and reinforce to form the coil component 206. The insulation resistance between the lead wire and the motor housing is measured, and the resistance value between the lead wires is measured. The products whose insulation resistance and resistance value meet the requirements are transferred to the subsequent assembly process.
电路印制板202的装配和检验流程为:在印制板上焊接电子元器件并检测其电性能参数,形成印制板部件,测量各项参数,合格的产品转入后续装配工序。The assembly and inspection process of the circuit printed board 202 is as follows: soldering electronic components on the printed board and testing their electrical performance parameters to form printed board components, measuring various parameters, and transferring qualified products to subsequent assembly processes.
电路组件的装配和检验流程为:将电路印制板202从电路壳体201上方放入,将线圈部件上引出的2根导线焊接在印制板上,再将向下引出的2根导电针上,整理印制板和导线,用电子灌封胶灌封,形成电路组件。灌封胶固化后,通过外部供电的方式进行常温、高温和低温电性能测试,合格的产品转入后续装配工序。The assembly and inspection process of the circuit assembly is as follows: put the circuit printed board 202 from the top of the circuit housing 201, weld the two wires led out of the coil component to the printed board, and then connect the two conductive pins led out downwards, arrange the printed board and wires, and pot with electronic potting glue to form a circuit assembly. After the potting glue is cured, the electrical performance test is carried out at room temperature, high temperature and low temperature by external power supply, and qualified products are transferred to the subsequent assembly process.
磁铁芯部件207的装配流程为:将磁芯2072、磁钢2073、磁芯盖2074依序装入磁芯套2071中,用专用工装收口固定,形成磁芯部件,再将磁芯部件装配到位,装入支耳204后,再将其放入专用试验工装,在高过载冲击试验机上进行试验。检验在承受20000g后坐过载作用时,磁芯部件是否能顺利移动,磁电机的发电量是否能够满足电路工作需要。将检验合格的电路部件和磁芯部件组合体放到周转箱中可以备用。The assembly process of the magnetic core component 207 is as follows: the magnetic core 2072, the magnetic steel 2073, and the magnetic core cover 2074 are sequentially installed in the magnetic core sleeve 2071, and fixed with a special tool to form a magnetic core component, and then the magnetic core component is assembled in place, installed in the support ear 204, and then placed in a special test tool, and tested on a high overload impact tester. Check whether the magnetic core component can move smoothly when subjected to a recoil overload of 20,000g, and whether the power generation of the magnetic motor can meet the circuit working needs. The qualified circuit components and magnetic core component assembly are placed in a turnover box for standby use.
发射时,磁芯部件受到大于20000g后坐过载作用下,压垮支耳并继续快速运动,线圈切割磁力线产生电动势,线圈分别向外供电。一路输出的电能经限压保护处理后,向点火电容器充电,在电子开关打开时释放电能,起爆电点火管。另一路输出的电能经限压保护处理后,向贮能电容器充电,再一路经稳压处理后给控制芯片供电,开始计时并在设定的时间点向电子开关输出点火指令;在上电5s时向控制芯片发送远解指令,控制芯片解除输出端闭锁保险。只有输出端闭锁解除后,控制芯片才有可能输出点火指令,能够保证发射时的炮口安全性。During firing, the magnetic core component is subjected to a recoil overload greater than 20,000g, which crushes the lug and continues to move rapidly. The coil cuts the magnetic lines to generate an electromotive force, and the coils supply power to the outside. The electric energy output from one path is processed by voltage limiting protection, and then charges the ignition capacitor. When the electronic switch is turned on, the electric energy is released to detonate the electric ignition tube. The electric energy output from another path is processed by voltage limiting protection, and then charges the energy storage capacitor. After voltage stabilization, the control chip is powered, and the timing is started and the ignition command is output to the electronic switch at the set time. After 5 seconds of power-on, a remote release command is sent to the control chip, and the control chip releases the output end locking insurance. Only after the output end lock is released, the control chip can output the ignition command, which can ensure the muzzle safety during firing.
在到达设定的时间(10.5s或15s)时,控制芯片输出点火指令,打开电子开关,点火电容放电,起爆电点火管,引爆接力管,进而引爆弹体内的弹体装药形成爆炸效果,对云层中灾难性的冰雹进行驱散,弹内含有的高效催化剂对积雨云中的云滴降落具有显著作用。When the set time (10.5s or 15s) is reached, the control chip outputs an ignition command, turns on the electronic switch, discharges the ignition capacitor, detonates the electric ignition tube, detonates the relay tube, and then detonates the projectile charge in the bomb body to form an explosion effect, dispersing the catastrophic hail in the clouds. The high-efficiency catalyst contained in the bomb has a significant effect on the falling of cloud droplets in cumulonimbus clouds.
本实用新型的组装过程如下:The assembly process of the utility model is as follows:
一种人工降雨防雹弹引信点火装置装配工艺,包括以下步骤:An assembling process of an artificial rainfall anti-hail bomb fuze ignition device comprises the following steps:
S1:领取装配零部件,利用周转箱将零部件转运到专用工房内,工房配套有防火设施、防静电接地装置,温度在10~30℃,相对湿度应在45~70%之间;S1: Collect the assembly parts and transfer them to a special workshop using turnover boxes. The workshop is equipped with fire prevention facilities and anti-static grounding devices. The temperature is between 10 and 30 degrees Celsius and the relative humidity should be between 45 and 70%.
S2:点火组件装配:首先检测短路开关性能,确定是否满足使用要求,将导线与短路开关引脚进行焊接,确保线序正确,焊点牢靠无假焊、虚焊等缺陷;然后将领取的插孔装入接电印刷版的孔内进行焊接;将接电印刷板上的插孔插入雷管座的孔内,并通过螺钉固定;检测电点火管的电阻值,电阻值设定为3-6Ω,电阻值需要根据电点火管的参数不同而定,将短路开关的导线焊接到电点火管的接头上,并保证电点火管的雷管触点直接接触雷管,焊接完成后,加装保护套并用胶固定,将加装电点火管、焊接、固化完成后的雷管座安装在引信体下腔体内;S2: Assembling the ignition components: First, check the performance of the short-circuit switch to determine whether it meets the use requirements, and weld the wire to the short-circuit switch pin to ensure that the line sequence is correct and the solder joints are firm without defects such as false soldering and cold soldering; then install the received jack into the hole of the power connection printed board for welding; insert the jack on the power connection printed board into the hole of the detonator seat and fix it with screws; check the resistance value of the electric ignition tube, and set the resistance value to 3-6Ω. The resistance value needs to be determined according to the parameters of the electric ignition tube. Weld the wire of the short-circuit switch to the joint of the electric ignition tube, and ensure that the detonator contact of the electric ignition tube directly contacts the detonator. After welding, add a protective cover and fix it with glue. Install the detonator seat after adding the electric ignition tube, welding, and curing in the lower cavity of the fuse body;
S3:电路组件装配:将导电针穿入到电路壳体的孔内并安装到位备用,将磁电机组件放置于电路壳体的孔内,并将磁电机的两根导线从磁电机上盖孔内引出后,将上盖装配到位后固定,将电路印制板安装到电路壳体上部后,将磁电机的两根导线焊接到电路印制板上,将电子灌封胶对电路印制板和导线通道进行灌封处理;S3: Assembling the circuit components: insert the conductive needle into the hole of the circuit housing and install it in place for standby, place the magnetic motor component in the hole of the circuit housing, and lead the two wires of the magnetic motor out of the hole of the magnetic motor cover, assemble the cover in place and fix it, install the circuit printed board on the upper part of the circuit housing, weld the two wires of the magnetic motor to the circuit printed board, and use electronic potting glue to pot the circuit printed board and the wire channel;
S4:安装支耳:支耳外侧均匀涂抹硅橡胶后安装在电路壳体底部;S4: Install the lugs: Apply silicone rubber evenly on the outside of the lugs and install them on the bottom of the circuit housing;
S5:引信体组装:将装配好的电路组件安装到引信体上侧,装配好的点火组件安装到引信体下侧,将头锥旋入引信体上端,螺环旋入引信体下侧,将螺环外螺纹处涂抹适量硅橡胶后清理参与胶体;S5: Fuze body assembly: install the assembled circuit components to the upper side of the fuze body, install the assembled ignition components to the lower side of the fuze body, screw the head cone into the upper end of the fuze body, screw the screw ring into the lower side of the fuze body, apply a proper amount of silicone rubber to the external thread of the screw ring and clean the participating colloid;
S6:装配火焰雷管和接力管,将火焰雷管装入到安保下体的孔内,并保证电点火管的雷管触点直接接触火焰雷管,将接力管旋入螺环的螺纹孔内,完成装配。S6: Assemble the flame detonator and relay tube, install the flame detonator into the hole of the lower body of the security, and ensure that the detonator contact of the electric ignition tube directly contacts the flame detonator, screw the relay tube into the threaded hole of the screw ring to complete the assembly.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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