CN221922544U - A composite anticorrosive pipe lined with ultra-high molecular weight polyethylene - Google Patents
A composite anticorrosive pipe lined with ultra-high molecular weight polyethylene Download PDFInfo
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- CN221922544U CN221922544U CN202420757825.7U CN202420757825U CN221922544U CN 221922544 U CN221922544 U CN 221922544U CN 202420757825 U CN202420757825 U CN 202420757825U CN 221922544 U CN221922544 U CN 221922544U
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- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 title claims abstract description 14
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 title claims abstract description 14
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 238000005260 corrosion Methods 0.000 claims abstract description 38
- 239000000956 alloy Substances 0.000 claims abstract description 27
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 27
- 238000003466 welding Methods 0.000 claims abstract description 17
- 230000007797 corrosion Effects 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 238000005536 corrosion prevention Methods 0.000 claims 5
- 239000007921 spray Substances 0.000 claims 5
- 150000001875 compounds Chemical class 0.000 claims 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 8
- 239000003345 natural gas Substances 0.000 abstract description 4
- 239000003209 petroleum derivative Substances 0.000 abstract description 3
- 239000007769 metal material Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010779 crude oil Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
本实用新型公开了一种内衬超高分子量聚乙烯复合防腐管,涉及石油天然气输送用防腐管道技术领域,包括管道本体和内衬管,管道本体内壁端部设有起防腐作用的喷焊合金层,内衬管固定插装在管道本体内,其外径与管道本体内径相适配,其端部与喷焊合金层重叠设置;还包括用于固定内衬管的端头胀管,端头胀管为防腐金属材质,其固定插装在内衬管的端头内,并将内衬管端部压合在管道本体内壁和喷焊合金层上;本防腐管的喷焊合金层和内衬管共同起防腐作用,当两根防腐管焊接时,相邻内衬管端部之间形成焊接空间,可避免焊接时使内衬管烧伤产生漏点;本防腐管通过端头胀管实现了内衬管的固定,并将内衬管端部紧密压合在管道本体内壁和喷焊合金层上。
The utility model discloses a composite anti-corrosion pipe lined with ultra-high molecular weight polyethylene, which relates to the technical field of anti-corrosion pipelines for petroleum and natural gas transportation, comprising a pipeline body and an inner liner pipe, wherein the inner wall end of the pipeline body is provided with a spray-welded alloy layer which plays an anti-corrosion role, the inner liner pipe is fixedly inserted in the pipeline body, its outer diameter is adapted to the inner diameter of the pipeline body, and its end is arranged overlapping with the spray-welded alloy layer; it also comprises an end expansion pipe for fixing the inner liner pipe, the end expansion pipe is made of anti-corrosion metal material, is fixedly inserted in the end of the inner liner pipe, and presses the end of the inner liner pipe onto the inner wall of the pipeline body and the spray-welded alloy layer; the spray-welded alloy layer and the inner liner pipe of the anti-corrosion pipe play an anti-corrosion role together, and when two anti-corrosion pipes are welded, a welding space is formed between the ends of adjacent inner liner pipes, which can avoid the inner liner pipe from being burned and leaking during welding; the anti-corrosion pipe realizes the fixing of the inner liner pipe by the end expansion pipe, and presses the end of the inner liner pipe tightly onto the inner wall of the pipeline body and the spray-welded alloy layer.
Description
技术领域Technical Field
本实用新型涉及石油天然气输送用防腐管道技术领域,具体涉及一种内衬超高分子量聚乙烯复合防腐管。The utility model relates to the technical field of anti-corrosion pipelines for petroleum and natural gas transportation, in particular to a composite anti-corrosion pipe lined with ultra-high molecular weight polyethylene.
背景技术Background Art
现有化工、石油、天然气集输管道多为内涂防腐涂料的金属管线,在原油、天然气集输过程中内涂防腐涂料金属管线的抗腐蚀、耐磨性不佳,腐蚀保护期基本在三年左右;原油集输过程中内涂防腐涂料金属管线会产生结垢、结蜡等严重阻碍、堵塞管线情况发生。Most of the existing chemical, petroleum and natural gas gathering and transportation pipelines are metal pipelines coated with anti-corrosion coatings. During the gathering and transportation of crude oil and natural gas, the metal pipelines coated with anti-corrosion coatings have poor corrosion resistance and wear resistance, and the corrosion protection period is basically about three years. During the gathering and transportation of crude oil, metal pipelines coated with anti-corrosion coatings will produce scaling, wax deposition and other serious obstacles and blockages in the pipeline.
也有采用内衬管道的,外管通过焊接相连,但在焊接时会使内衬管烧伤产生漏点,或采用法兰、卡箍、螺纹等连接,连接牢固性差,腐蚀漏失失效,影响使用寿命;另外,现有的内衬管与外管的固定方式在长时间使用后,输送介质会通过间隙进入内衬管与外管之间形成鼓包,使内衬管起不到防腐蚀的作用。There are also those that use lined pipes, where the outer pipe is connected by welding. However, the inner liner pipe may be burned and leak during welding, or flanges, clamps, threads, etc. may be used for connection, but the connection firmness is poor, corrosion and leakage may cause failure, affecting the service life. In addition, after long-term use, the existing method of fixing the inner liner pipe and the outer pipe will cause the conveying medium to enter between the inner liner pipe and the outer pipe through the gap to form a bulge, which makes the inner liner pipe unable to play an anti-corrosion role.
实用新型内容Utility Model Content
本实用新型的目的就是针对现有技术存在的缺陷,提供了一种内衬超高分子量聚乙烯复合防腐管。The utility model aims to provide a composite anti-corrosion pipe lined with ultra-high molecular weight polyethylene in view of the defects in the prior art.
本实用新型的技术方案是:一种内衬超高分子量聚乙烯复合防腐管,包括管道本体和内衬管,所述管道本体内壁端部设有喷焊合金层,所述内衬管固定插装在管道本体内,其外径与管道本体内径相适配,其端部与喷焊合金层重叠设置;The technical solution of the utility model is: a composite anti-corrosion pipe lined with ultra-high molecular weight polyethylene, comprising a pipe body and a liner pipe, the inner wall end of the pipe body is provided with a spray-welded alloy layer, the liner pipe is fixedly inserted in the pipe body, its outer diameter is adapted to the inner diameter of the pipe body, and its end is overlapped with the spray-welded alloy layer;
还包括用于固定内衬管的端头胀管,所述端头胀管为防腐金属材质,其固定插装在内衬管的端头内,其外壁与内衬管内壁紧密贴合,并将内衬管端部压合在管道本体内壁和喷焊合金层上。It also includes an end expansion tube for fixing the liner pipe. The end expansion tube is made of anti-corrosion metal material, which is fixedly inserted into the end of the liner pipe. Its outer wall fits tightly with the inner wall of the liner pipe, and the end of the liner pipe is pressed onto the inner wall of the pipe body and the spray-welded alloy layer.
优选的,所述内衬管端部与喷焊合金层内侧一段重叠,当两根防腐管焊接时,相邻内衬管端部之间形成焊接空间。Preferably, the end of the inner liner pipe overlaps with a section of the inner side of the spray-welded alloy layer, and when two anti-corrosion pipes are welded, a welding space is formed between the ends of adjacent inner liner pipes.
优选的,所述端头胀管外端呈喇叭状包裹住内衬管端部并贴合在喷焊合金层上。Preferably, the outer end of the end expansion tube is trumpet-shaped and wraps around the end of the liner tube and fits on the spray-welded alloy layer.
优选的,所述端头胀管的管壁上沿轴向设有若干提升端头胀管与内衬管连接牢固度的环形凸起。Preferably, a plurality of annular protrusions are axially arranged on the tube wall of the end expansion tube for improving the connection firmness between the end expansion tube and the inner liner tube.
优选的,所述内衬管为超高聚乙烯材质。Preferably, the inner liner is made of ultra-high polyethylene.
优选的,所述内衬管内插装有至少一个用于将内衬管压合在管道本体内壁上的中部胀管。Preferably, at least one middle expansion tube for pressing the liner pipe onto the inner wall of the pipeline body is inserted in the liner pipe.
本实用新型与现有技术相比较,具有以下优点:Compared with the prior art, the utility model has the following advantages:
本防腐管的喷焊合金层和内衬管共同起防腐作用,当两根防腐管焊接时,相邻内衬管端部之间形成焊接空间,可避免焊接时烧伤使内衬管产生漏点;本防腐管通过端头胀管实现了内衬管的固定,并将内衬管端部紧密压合在管道本体内壁和喷焊合金层上,可有效防止输送介质进入内衬管与管道本体之间;本防腐管生产成本低,并可快速生产。The spray-welded alloy layer and the inner liner of the anti-corrosion pipe work together to prevent corrosion. When two anti-corrosion pipes are welded, a welding space is formed between the ends of adjacent inner liner pipes, which can avoid burns during welding and leakage of the inner liner pipe. The anti-corrosion pipe fixes the inner liner by expanding the end of the pipe, and presses the end of the inner liner tightly against the inner wall of the pipe body and the spray-welded alloy layer, which can effectively prevent the conveying medium from entering between the inner liner pipe and the pipe body. The anti-corrosion pipe has a low production cost and can be produced quickly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的剖视结构示意图。FIG1 is a schematic cross-sectional view of the utility model.
图中:1、管道本体,2、内衬管,3、喷焊合金层,4、端头胀管,401、环形凸起,5、中部胀管。In the figure: 1. Pipe body, 2. Lining pipe, 3. Spray-welded alloy layer, 4. End expansion tube, 401, annular protrusion, 5. Middle expansion tube.
具体实施方式DETAILED DESCRIPTION
下面是结合附图和实施例对本实用新型进一步说明。The utility model is further described below with reference to the accompanying drawings and embodiments.
实施例一Embodiment 1
参照图1所示,一种内衬超高分子量聚乙烯复合防腐管,包括管道本体1和超高聚乙烯材质的内衬管2,管道本体1内壁端部设有起防腐作用的喷焊合金层3,内衬管2固定插装在管道本体1内,其外径与管道本体1内径相适配,其端部与喷焊合金层3重叠设置。As shown in Figure 1, a composite anti-corrosion pipe lined with ultra-high molecular weight polyethylene includes a pipe body 1 and an inner lining pipe 2 made of ultra-high molecular weight polyethylene. The inner wall end of the pipe body 1 is provided with a spray-welded alloy layer 3 for anti-corrosion. The inner lining pipe 2 is fixedly inserted in the pipe body 1, and its outer diameter is adapted to the inner diameter of the pipe body 1, and its end is overlapped with the spray-welded alloy layer 3.
更为详细的,内衬管2端部与喷焊合金层3内侧一段重叠,当两根防腐管焊接时,相邻内衬管2端部之间形成焊接空间,可避免焊接时烧伤使内衬管2产生漏点。In more detail, the end of the inner liner pipe 2 overlaps with a section of the inner side of the spray-welded alloy layer 3. When two anti-corrosion pipes are welded, a welding space is formed between the ends of adjacent inner liner pipes 2, which can avoid burns during welding and cause leaks in the inner liner pipe 2.
还包括用于固定内衬管2的端头胀管4,端头胀管4为防腐金属材质,其固定插装在内衬管2的端头内,其外壁与内衬管2内壁紧密贴合,并将内衬管2端部压合在管道本体1内壁和喷焊合金层3上。此外,内衬管2内插装有至少一个用于将内衬管2压合在管道本体1内壁上的中部胀管5。It also includes an end expansion tube 4 for fixing the inner liner tube 2. The end expansion tube 4 is made of anti-corrosion metal and is fixedly inserted into the end of the inner liner tube 2. Its outer wall is tightly fitted with the inner wall of the inner liner tube 2, and the end of the inner liner tube 2 is pressed onto the inner wall of the pipeline body 1 and the spray-welded alloy layer 3. In addition, at least one middle expansion tube 5 is inserted into the inner liner tube 2 for pressing the inner liner tube 2 onto the inner wall of the pipeline body 1.
生产时,首先在管道本体1内壁端部设置喷焊合金层3,再将内衬管2插装在管道本体1内,然后将端头胀管4插装在内衬管2的端头内,随后通过胀管器胀开端头胀管4,此时端头胀管4将内衬管2端部紧密压合在管道本体1内壁和喷焊合金层3上。During production, first, a spray-welded alloy layer 3 is set at the end of the inner wall of the pipe body 1, and then the liner pipe 2 is inserted into the pipe body 1, and then the end expansion tube 4 is inserted into the end of the liner pipe 2, and then the end expansion tube 4 is expanded by the tube expander. At this time, the end expansion tube 4 presses the end of the liner pipe 2 tightly onto the inner wall of the pipe body 1 and the spray-welded alloy layer 3.
本防腐管的喷焊合金层3和内衬管2共同起防腐作用,当两根防腐管焊接时,相邻内衬管2端部之间形成焊接空间,可避免焊接时烧伤使内衬管2产生漏点;本防腐管通过端头胀管4实现了内衬管2的固定,并将内衬管2端部紧密压合在管道本体1内壁和喷焊合金层3上,可有效防止输送介质进入内衬管2与管道本体1之间;本防腐管生产成本低,并可快速生产。The spray-welded alloy layer 3 and the inner liner pipe 2 of the anti-corrosion pipe jointly play an anti-corrosion role. When two anti-corrosion pipes are welded, a welding space is formed between the ends of adjacent inner liner pipes 2, which can avoid burns during welding and leakage of the inner liner pipe 2; the anti-corrosion pipe fixes the inner liner pipe 2 through the end expansion tube 4, and presses the end of the inner liner pipe 2 tightly against the inner wall of the pipeline body 1 and the spray-welded alloy layer 3, which can effectively prevent the conveying medium from entering between the inner liner pipe 2 and the pipeline body 1; the anti-corrosion pipe has a low production cost and can be produced quickly.
实施例二Embodiment 2
作为本实用新型的一项优选实施例,本实施例在实施例一的基础上对端头胀管4的结构进行了优化,具体为:As a preferred embodiment of the present utility model, this embodiment optimizes the structure of the end expansion tube 4 on the basis of the first embodiment, specifically:
在本实施例中,端头胀管4外端呈喇叭状包裹住内衬管2端部并贴合在喷焊合金层3上,此设置可防止输送介质直接冲击内衬管2端部,有助于延长本防腐管的使用寿命。In this embodiment, the outer end of the end expansion tube 4 is trumpet-shaped and wraps around the end of the inner liner tube 2 and fits on the spray-welded alloy layer 3. This setting can prevent the conveying medium from directly impacting the end of the inner liner tube 2, which helps to extend the service life of the anti-corrosion pipe.
此外,端头胀管4的管壁上沿轴向设有若干提升端头胀管4与内衬管2连接牢固度的环形凸起401,这样能增大端头胀管4与内衬管2的摩擦面,提高连接性。In addition, a plurality of annular protrusions 401 are axially arranged on the tube wall of the end expansion tube 4 to enhance the connection firmness between the end expansion tube 4 and the inner liner tube 2, thereby increasing the friction surface between the end expansion tube 4 and the inner liner tube 2 and improving the connectivity.
本实用新型并不限于上述的实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化,变化后的内容仍属于本实用新型的保护范围。The present invention is not limited to the above-mentioned implementation modes. Within the knowledge scope of those skilled in the art, various changes can be made without departing from the purpose of the present invention. The changed contents still belong to the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420757825.7U CN221922544U (en) | 2024-04-12 | 2024-04-12 | A composite anticorrosive pipe lined with ultra-high molecular weight polyethylene |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420757825.7U CN221922544U (en) | 2024-04-12 | 2024-04-12 | A composite anticorrosive pipe lined with ultra-high molecular weight polyethylene |
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| Publication Number | Publication Date |
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| CN221922544U true CN221922544U (en) | 2024-10-29 |
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| CN202420757825.7U Active CN221922544U (en) | 2024-04-12 | 2024-04-12 | A composite anticorrosive pipe lined with ultra-high molecular weight polyethylene |
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