CN221922249U - Pipe threading device for pipes - Google Patents
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Abstract
本实用新型公开了一种用于管道的穿管装置,包括推管组件和辅助滑车,所述推管组件包括端架,所述端架可拆卸的安装于管道的后端,端架可被牵引的沿管道的轴向由后向前移动以推动管道前进,所述辅助滑车支持于管道的底面用于辅助管道向前滑动;本实用新型的用于管道的穿管装置,被牵引的端架配合支撑在管道底部的辅助滑车,使得管道穿管过程中阻力更小,管道的推动更为简单,有效降低了施工难度,缩短了施工时间,提升了施工效率。
The utility model discloses a pipe threading device for pipes, comprising a pipe pushing assembly and an auxiliary pulley, the pipe pushing assembly comprising an end frame, the end frame being detachably mounted on the rear end of the pipe, the end frame being towed and moving from rear to front along the axial direction of the pipe to push the pipe forward, the auxiliary pulley being supported on the bottom surface of the pipe to assist the pipe in sliding forward; in the pipe threading device for pipes of the utility model, the towed end frame cooperates with the auxiliary pulley supported on the bottom of the pipe, so that the resistance during the pipe threading process is smaller, the pushing of the pipe is simpler, the construction difficulty is effectively reduced, the construction time is shortened, and the construction efficiency is improved.
Description
技术领域Technical Field
本实用新型属于建筑施工技术领域,涉及一种用于管道的穿管装置。The utility model belongs to the technical field of building construction and relates to a pipe threading device for pipelines.
背景技术Background Art
在长输供热领域中,遇到管道需要穿越公路的时候,一般需要先将公路挖开,安装套管并回填后,再从套管的一侧推送热力管道,直至热力管道穿越套管。现有技术的穿越套管施工是通过人力或安装液压装置将热力管道逐步推进,但是用于长距离输送供热的热力管道大都具有重量大和长度长的特点,因此使用人工及轻型机械将管道推入套管非常困难,并且随着热力管道推入长度的增加,管道重量也是逐步递增的,需要的推力也随之增大,这就导致在进行管道穿越套管的施工时,施工难度大、施工时间长且施工效率较低,进而导致施工成本的增加,以及经济效益的下降。In the field of long-distance heat supply, when a pipeline needs to cross a road, it is generally necessary to dig up the road first, install the casing and backfill it, and then push the thermal pipeline from one side of the casing until the thermal pipeline passes through the casing. The existing technology of crossing the casing construction is to gradually push the thermal pipeline by manpower or install a hydraulic device, but most of the thermal pipelines used for long-distance heat supply are heavy and long, so it is very difficult to push the pipeline into the casing by manual labor and light machinery. In addition, as the length of the thermal pipeline is pushed in, the weight of the pipeline also gradually increases, and the required thrust also increases accordingly. This leads to the difficulty of construction, long construction time and low construction efficiency when the pipeline crosses the casing, which in turn leads to an increase in construction costs and a decrease in economic benefits.
为解决以上问题,需要一种针对管道穿越套管施工的施工工具,以降低施工难度,提高施工效率。In order to solve the above problems, a construction tool for pipeline crossing casing construction is needed to reduce the construction difficulty and improve the construction efficiency.
实用新型内容Utility Model Content
有鉴于此,本实用新型提供了一种用于管道的穿管装置,被牵引的端架配合支撑在管道底部的辅助滑车,使得管道穿管过程中阻力更小,管道的推动更为简单,有效降低了施工难度,缩短了施工时间,提升了施工效率。In view of this, the utility model provides a pipe threading device for pipes, in which the towed end frame cooperates with the auxiliary pulley supported at the bottom of the pipe, so that the resistance during the pipe threading process is smaller and the pushing of the pipe is simpler, which effectively reduces the construction difficulty, shortens the construction time, and improves the construction efficiency.
一种用于管道的穿管装置,包括推管组件和辅助滑车,所述推管组件包括端架,所述端架可拆卸的安装于管道的后端,端架可被牵引的沿管道的轴向由后向前移动以推动管道前进,所述辅助滑车支持于管道的底面用于辅助管道向前滑动。A pipe threading device for a pipeline comprises a pipe pushing assembly and an auxiliary pulley. The pipe pushing assembly comprises an end frame which is detachably mounted on the rear end of the pipeline. The end frame can be towed to move from rear to front along the axial direction of the pipeline to push the pipeline forward. The auxiliary pulley is supported on the bottom surface of the pipeline to assist the pipeline in sliding forward.
进一步,所述推管组件还包括驱动装置和牵引绳,所述牵引绳的端部设置有至少两根副绳,所述端架至少设置有两个挂点,所述牵引绳的一端连接于驱动装置,另一端通过两根副绳分别对应的连接至端架的两个挂点,驱动装置通过牵引绳牵引所述端架。Furthermore, the push tube assembly also includes a driving device and a traction rope, at least two auxiliary ropes are provided at the end of the traction rope, and the end frame is provided with at least two hanging points. One end of the traction rope is connected to the driving device, and the other end is respectively connected to the two hanging points of the end frame through two auxiliary ropes. The driving device pulls the end frame through the traction rope.
进一步,所述辅助滑车包括车架、支撑板和辅助臂组,所述车架安装有行走轮,所述支撑板以可被驱动的在竖直方向升降的方式安装于所述车架,所述辅助臂组包括对称设置的两个辅助支臂,所述辅助支臂的顶部安装有辅助轮,所述支撑板可被驱动的升起以支撑于管道的底面,或所述支撑板可被驱动的下降以使得所述辅助轮支撑于管道的底面。Furthermore, the auxiliary pulley includes a frame, a support plate and an auxiliary arm group, the frame is equipped with walking wheels, the support plate is installed on the frame in a manner that can be driven to rise and fall in the vertical direction, the auxiliary arm group includes two symmetrically arranged auxiliary support arms, the top of the auxiliary support arms is equipped with auxiliary wheels, the support plate can be driven to rise to support the bottom surface of the pipe, or the support plate can be driven to fall so that the auxiliary wheels are supported on the bottom surface of the pipe.
进一步,所述推管组件还包括立柱,所述立柱设置有两根,两根所述立柱分别对应的设置于管道的径向的两侧,任意所述立柱均安装有定滑轮,两根所述副绳分别对应的绕过两个所述定滑轮后连接于端架的挂点。Furthermore, the push pipe assembly also includes a column, and two columns are provided. The two columns are respectively arranged on both sides of the radial direction of the pipeline. Any of the columns is installed with a fixed pulley, and the two auxiliary ropes are respectively connected to the hanging point of the end frame after passing around the two fixed pulleys.
进一步,所述端架为由多根骨架构成的四棱锥体框架结构,端架的底面为正方型,所述端架的底面沿周向均匀设置有多个挂点;所述端架以锥顶插入管道的方式可拆卸的安装于所述管道的后端。Furthermore, the end frame is a four-sided pyramid frame structure composed of multiple skeletons, the bottom surface of the end frame is square, and multiple hanging points are evenly arranged on the bottom surface of the end frame along the circumferential direction; the end frame is detachably installed on the rear end of the pipeline in a manner that the cone top is inserted into the pipeline.
进一步,所述辅助支臂包括相互连接的下大臂和上大臂,所述下大臂竖直安装于所述车架,所述上大臂倾斜安装于所述下大臂的顶部,所述辅助轮转动安装于所述上大臂的顶部,辅助轮的转动方向与管道前进方向相同或相反。Furthermore, the auxiliary support arm includes a lower arm and an upper arm connected to each other, the lower arm is vertically installed on the frame, the upper arm is obliquely installed on the top of the lower arm, and the auxiliary wheel is rotatably installed on the top of the upper arm, and the rotation direction of the auxiliary wheel is the same as or opposite to the forward direction of the pipeline.
进一步,所述上大臂的底部连接于下大臂的顶部,上大臂的顶部向靠近管道的方向倾斜,上大臂的底部向远离管道的方向倾斜;所述上大臂的中心轴线的延长线与管道的中心轴线相交。Furthermore, the bottom of the upper arm is connected to the top of the lower arm, the top of the upper arm is inclined toward the direction close to the pipeline, and the bottom of the upper arm is inclined toward the direction away from the pipeline; the extension line of the central axis of the upper arm intersects with the central axis of the pipeline.
进一步,所述车架为矩形的网格状结构,所述车架沿管道的轴向均匀设置有多组辅助臂组。Furthermore, the frame is a rectangular grid structure, and a plurality of auxiliary arm groups are evenly arranged on the frame along the axial direction of the pipeline.
进一步,所述辅助滑车还包括伸缩杆,支撑板通过伸缩杆安装于所述车架,所述支撑板的顶面为与管道的表面相适形的弧面,支撑板对应辅助支臂的位置设置有用于避让辅助轮的避让口;所述辅助滑车沿管道的轴向由前向后设置有多个。Furthermore, the auxiliary pulley also includes a telescopic rod, and the support plate is installed on the frame through the telescopic rod. The top surface of the support plate is an arc surface that conforms to the surface of the pipe. The position of the support plate corresponding to the auxiliary support arm is provided with an avoidance opening for avoiding the auxiliary wheel; the auxiliary pulley is provided with multiple ones from front to rear along the axial direction of the pipe.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型公开了一种用于管道的穿管装置,被牵引的端架配合支撑在管道底部的辅助滑车,使得管道穿管过程中阻力更小,管道的推动更为简单;使用两根副绳连接端架进行牵引,端架受力更为均匀和合理,加之锥形结构的端架,进而使得管道的受力也更为均匀,可使管道平稳的进入套管,推进更为稳定,且管口不会变形,大大降低了项目造价;穿管完成后,辅助滑车可将支撑板降下,使用辅助臂组支撑管道,更有利于将滞留于套管中部的辅助滑车的回收。定滑轮的设置,可以改变牵引力的方向,使得牵引设备不受地形等条件的限制,选择范围更广泛。本实用新型具有操作简单、使用方便的优点,有效降低了施工难度,缩短了施工时间,提升了施工效率,进而降低了施工成本,提高了经济效益。且本实用新型的用于管道的穿管装置使用条件不受限制,可以广泛应用于如给排水、燃气管道等穿越套管铺设施工。The utility model discloses a pipe threading device for pipelines. The towed end frame cooperates with the auxiliary pulley supported at the bottom of the pipeline, so that the resistance during the pipe threading process is smaller and the pushing of the pipeline is simpler; two auxiliary ropes are used to connect the end frame for traction, and the force on the end frame is more uniform and reasonable. In addition, the end frame with a conical structure makes the force on the pipeline more uniform, so that the pipeline can enter the casing smoothly, the advancement is more stable, and the pipe mouth will not be deformed, which greatly reduces the project cost; after the pipe threading is completed, the auxiliary pulley can lower the support plate, and use the auxiliary arm group to support the pipeline, which is more conducive to the recovery of the auxiliary pulley stranded in the middle of the casing. The setting of the fixed pulley can change the direction of the traction force, so that the traction equipment is not restricted by conditions such as terrain, and the selection range is wider. The utility model has the advantages of simple operation and convenient use, effectively reduces the construction difficulty, shortens the construction time, improves the construction efficiency, and thus reduces the construction cost and improves the economic benefit. Moreover, the use conditions of the pipe threading device for pipelines of the utility model are not restricted, and can be widely used in the laying of casings such as water supply and drainage, gas pipelines, etc.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1本实用新型的主视结构示意图;Fig. 1 is a schematic diagram of the main structure of the utility model;
图2为本实用新型的左视结构示意图;FIG2 is a schematic diagram of the structure of the utility model from the left;
图3为本实用新型的辅助滑车的主视图;FIG3 is a front view of the auxiliary pulley of the utility model;
图4为本实用新型的辅助滑车的左视图;FIG4 is a left side view of the auxiliary pulley of the utility model;
图5为本实用新型的辅助滑车的俯视图;FIG5 is a top view of the auxiliary pulley of the utility model;
图6为图3中A-A处剖视图;Fig. 6 is a cross-sectional view at A-A in Fig. 3;
图7为支撑板升起时图5中的B-B处的剖视图;Fig. 7 is a cross-sectional view of the B-B portion in Fig. 5 when the support plate is raised;
图8为支撑板降下时图5中的B-B处的剖视图;Fig. 8 is a cross-sectional view of the B-B portion in Fig. 5 when the support plate is lowered;
图9为本实用新型的端架的主视图;FIG9 is a front view of the end frame of the utility model;
图10为本实用新型的端架的俯视图。FIG. 10 is a top view of the end frame of the present invention.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在本说明书的描述中,术语“上”、“下”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实施例中,规定以管道穿管时的前进方向为前。It should be noted that in the description of this specification, the terms "upper", "lower", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In this embodiment, it is stipulated that the forward direction when the pipeline is passed through the pipe is the front.
如图所示,本实用新型的实施例公开了一种用于管道5的穿管装置,包括推管组件和辅助滑车1,所述推管组件包括端架2,所述端架2可拆卸的安装于管道5的后端,端架2可被牵引的沿管道5的轴向由后向前移动以推动管道5前进,所述辅助滑车1支持于管道5的底面用于辅助管道5向前滑动。被牵引的端架2配合支撑在管道5底部的辅助滑车1,使得管道5穿管过程中阻力更小,管道5的推动更为简单。As shown in the figure, the embodiment of the utility model discloses a pipe threading device for a pipe 5, including a pipe pushing assembly and an auxiliary pulley 1, wherein the pipe pushing assembly includes an end frame 2, wherein the end frame 2 is detachably mounted on the rear end of the pipe 5, and the end frame 2 can be towed to move from rear to front along the axial direction of the pipe 5 to push the pipe 5 forward, and the auxiliary pulley 1 is supported on the bottom surface of the pipe 5 to assist the pipe 5 in sliding forward. The towed end frame 2 cooperates with the auxiliary pulley 1 supported on the bottom of the pipe 5, so that the resistance of the pipe 5 during the pipe threading process is smaller, and the pushing of the pipe 5 is simpler.
本实施例中,所述推管组件还包括驱动装置和牵引绳7,所述牵引绳7的端部设置有至少两根副绳701,所述端架2至少设置有两个挂点201,所述牵引绳7的一端连接于驱动装置,另一端通过两根副绳701分别对应的连接至端架2的两个挂点201,驱动装置通过牵引绳7牵引所述端架2。本实施例中,所述推管组件还包括立柱3,所述立柱3设置有两根,两根所述立柱3分别对应的设置于管道5的径向的两侧,任意所述立柱3均安装有定滑轮4,两根所述副绳701分别对应的绕过两个所述定滑轮4后连接于端架2的挂点201。本实施例中,立柱3是固定埋入穿管施工位置处的坑道内的,最优为将其打入基岩为优,且立柱3靠近套管6的入口设置;牵引绳7采用钢丝绳,牵引绳7的一端一分为二,构成两条副绳701,两根副绳701分别绕过两个滑轮后再连接到端架2的挂点201上,使得驱动装置无论在什么位置进行牵引,端架2均是受到轴向向前的牵引力。本实施例中的牵引装置则是选择吊车,吊车向上的拉力可以转换为对端架2的牵引力,端架2受力更为均匀和合理,使得管道5的受力也更为均匀,可使管道5平稳的进入套管6,推进更为稳定,牵引装置也可以根据实际地形地貌选用绞盘等常见拉拽设备。In this embodiment, the push tube assembly further includes a driving device and a traction rope 7, at least two auxiliary ropes 701 are provided at the end of the traction rope 7, and the end frame 2 is provided with at least two hanging points 201, one end of the traction rope 7 is connected to the driving device, and the other end is respectively connected to the two hanging points 201 of the end frame 2 through two auxiliary ropes 701, and the driving device pulls the end frame 2 through the traction rope 7. In this embodiment, the push tube assembly further includes a column 3, two of which are provided, and the two columns 3 are respectively and correspondingly arranged on both sides of the radial direction of the pipeline 5, and any of the columns 3 is installed with a fixed pulley 4, and the two auxiliary ropes 701 are respectively and correspondingly connected to the hanging points 201 of the end frame 2 after passing through the two fixed pulleys 4. In this embodiment, the column 3 is fixedly buried in the tunnel at the location of the pipe penetration construction, and it is best to drive it into the bedrock, and the column 3 is set close to the entrance of the casing 6; the traction rope 7 is a steel wire rope, and one end of the traction rope 7 is divided into two, forming two auxiliary ropes 701, and the two auxiliary ropes 701 are respectively passed around two pulleys and then connected to the hanging point 201 of the end frame 2, so that no matter where the driving device is pulled, the end frame 2 is subjected to axial forward traction. The traction device in this embodiment is a crane, and the upward pulling force of the crane can be converted into traction force on the end frame 2. The force on the end frame 2 is more uniform and reasonable, so that the force on the pipeline 5 is also more uniform, so that the pipeline 5 can enter the casing 6 smoothly, and the advancement is more stable. The traction device can also use common pulling equipment such as a winch according to the actual terrain.
本实施例中,所述辅助滑车1包括车架13、支撑板11和辅助臂组,所述车架13安装有行走轮14,所述支撑板11以可被驱动的在竖直方向升降的方式安装于所述车架13,所述辅助臂组包括对称设置的两个辅助支臂9,所述辅助支臂9的顶部安装有辅助轮10,所述支撑板11可被驱动的升起以支撑于管道5的底面,或所述支撑板11可被驱动的下降以使得所述辅助轮10支撑于管道5的底面。本实施例中,所述辅助支臂9包括相互连接的下大臂901和上大臂902,所述下大臂901竖直安装于所述车架13,所述上大臂902倾斜安装于所述下大臂901的顶部,所述辅助轮10转动安装于所述上大臂902的顶部,辅助轮10的转动方向与管道5前进方向相同或相反。本实施例中,所述上大臂902的底部连接于下大臂901的顶部,上大臂902的顶部向靠近管道5的方向倾斜,上大臂902的底部向远离管道5的方向倾斜;所述上大臂902的中心轴线的延长线与管道5的中心轴线相交。本实施例中,所述辅助滑车1还包括伸缩杆12,支撑板11通过伸缩杆12安装于所述车架13,所述支撑板11的顶面为与管道5的表面相适形的弧面,支撑板11对应辅助支臂9的位置设置有用于避让辅助轮10的避让口15;所述辅助滑车1沿管道5的轴向由前向后设置有多个。在进行套管6穿越施工时,由于热力管道5较长,或是需要穿越的套管6较长,需要随管道5的前进增加辅助滑车1,当完成管道5穿越后,就会存在辅助滑车1滞留在套管6内的情况,处于对成本的控制,将小车的支撑板11设计为可升降的,穿管时将支撑板11升起,辅助轮10则是藏匿于支撑板11下,如图7所示,而支撑板11的顶面则适形贴合于管道5的底面,可以支撑并辅助管道5前进;穿管完成后,将支撑板11降下,使辅助轮10暴露并支撑在管道5底部,便可以将其拉拽出套管6,实现小车的回收。本实施例中的伸缩杆12优选液压遥控伸缩杆12,承载力强且便于控制。上大臂902的中心轴线的延长线与管道5的中心轴线相交,该结构下管道5的压力可以很顺畅的通过辅助支臂9传递至车架13,有效提升了辅助支臂9的承载能力。辅助滑车1的具体数量则可以根据管道5或是套管6的长度进行调整。辅助轮10的转动方向最好为双向,这样便于根据实际情况将其回收,当然,单向转动也可以;避让口15是为了在支撑板11升降的过程中避让辅助轮10。In this embodiment, the auxiliary pulley 1 includes a frame 13, a support plate 11 and an auxiliary arm group, the frame 13 is equipped with a walking wheel 14, the support plate 11 is installed on the frame 13 in a manner that can be driven to rise and fall in the vertical direction, the auxiliary arm group includes two auxiliary support arms 9 that are symmetrically arranged, and an auxiliary wheel 10 is installed on the top of the auxiliary support arm 9. The support plate 11 can be driven to rise to support the bottom surface of the pipeline 5, or the support plate 11 can be driven to fall so that the auxiliary wheel 10 is supported on the bottom surface of the pipeline 5. In this embodiment, the auxiliary support arm 9 includes a lower boom 901 and an upper boom 902 that are connected to each other, the lower boom 901 is vertically installed on the frame 13, the upper boom 902 is obliquely installed on the top of the lower boom 901, and the auxiliary wheel 10 is rotatably installed on the top of the upper boom 902, and the rotation direction of the auxiliary wheel 10 is the same as or opposite to the forward direction of the pipeline 5. In this embodiment, the bottom of the upper arm 902 is connected to the top of the lower arm 901, the top of the upper arm 902 is inclined toward the direction close to the pipeline 5, and the bottom of the upper arm 902 is inclined toward the direction away from the pipeline 5; the extension line of the central axis of the upper arm 902 intersects with the central axis of the pipeline 5. In this embodiment, the auxiliary pulley 1 also includes a telescopic rod 12, and the support plate 11 is installed on the frame 13 through the telescopic rod 12. The top surface of the support plate 11 is an arc surface conforming to the surface of the pipeline 5. The support plate 11 is provided with an avoidance opening 15 for avoiding the auxiliary wheel 10 at the position corresponding to the auxiliary support arm 9; the auxiliary pulley 1 is provided with multiple ones from front to back along the axial direction of the pipeline 5. When the casing 6 is being crossed, since the thermal pipe 5 is long, or the casing 6 to be crossed is long, it is necessary to add an auxiliary pulley 1 as the pipe 5 advances. After the pipe 5 is crossed, the auxiliary pulley 1 will be stranded in the casing 6. In order to control the cost, the support plate 11 of the trolley is designed to be liftable. When the pipe is passed, the support plate 11 is raised, and the auxiliary wheel 10 is hidden under the support plate 11, as shown in Figure 7, and the top surface of the support plate 11 is conformally fitted to the bottom surface of the pipe 5, which can support and assist the pipe 5 to advance; after the pipe is passed, the support plate 11 is lowered, so that the auxiliary wheel 10 is exposed and supported at the bottom of the pipe 5, and it can be pulled out of the casing 6 to realize the recovery of the trolley. The telescopic rod 12 in this embodiment is preferably a hydraulic remote-controlled telescopic rod 12, which has a strong bearing capacity and is easy to control. The extension line of the central axis of the upper arm 902 intersects with the central axis of the pipeline 5. Under this structure, the pressure of the pipeline 5 can be smoothly transmitted to the frame 13 through the auxiliary support arm 9, which effectively improves the bearing capacity of the auxiliary support arm 9. The specific number of auxiliary pulleys 1 can be adjusted according to the length of the pipeline 5 or the sleeve 6. The rotation direction of the auxiliary wheel 10 is preferably bidirectional, so that it is easy to recycle according to actual conditions. Of course, unidirectional rotation is also possible; the avoidance opening 15 is to avoid the auxiliary wheel 10 during the lifting and lowering of the support plate 11.
本实施例中,所述端架2为由多根骨架构成的四棱锥体框架结构,端架2的底面为正方型,所述端架2的底面沿周向均匀设置有多个挂点201;所述端架2以锥顶插入管道5的方式可拆卸的安装于所述管道5的后端。如图所示,端架2是由钢筋或是扁铁等材料通过焊接支撑的四棱柱体的框架结构,该结构进一步确保管道5的受力均匀,使管道5平稳的进入套管6,推进更为稳定,且管口不会变形,大大降低了项目造价。本实施例中的挂点201为挂钩,也可以使用马蹄扣等,挂点201设有四个,分布在端架2的底面的四个顶角,如图10所示。In this embodiment, the end frame 2 is a tetrahedral pyramid frame structure composed of multiple skeletons. The bottom surface of the end frame 2 is square, and multiple hanging points 201 are evenly arranged on the bottom surface of the end frame 2 along the circumferential direction; the end frame 2 is detachably installed on the rear end of the pipe 5 in a manner that the top of the cone is inserted into the pipe 5. As shown in the figure, the end frame 2 is a tetrahedral prism frame structure supported by materials such as steel bars or flat irons through welding. This structure further ensures that the force on the pipe 5 is uniform, so that the pipe 5 can enter the casing 6 smoothly, the advancement is more stable, and the pipe mouth will not be deformed, which greatly reduces the project cost. The hanging point 201 in this embodiment is a hook, and a horseshoe buckle can also be used. There are four hanging points 201, which are distributed at the four top corners of the bottom surface of the end frame 2, as shown in Figure 10.
本实施例中,所述车架13为矩形的网格状结构,所述车架13沿管道5的轴向均匀设置有多组辅助臂组。本实施例中的辅助臂组设置有两组,网格状的车架13可以确保车身承载强度的同时,轻量化车身。In this embodiment, the frame 13 is a rectangular grid structure, and the frame 13 is evenly provided with multiple auxiliary arm groups along the axial direction of the pipe 5. In this embodiment, there are two auxiliary arm groups, and the grid-shaped frame 13 can ensure the load-bearing strength of the vehicle body while reducing the weight of the vehicle body.
本实用新型的实施例将结合管道穿越套管的施工方法,进一步阐述前述的用于管道的穿管装置,该施工方法具体分为以下步骤:The embodiment of the utility model will further explain the aforementioned pipe penetration device for pipes in combination with the construction method of pipe penetration casing, and the construction method is specifically divided into the following steps:
S1,根据套管6的直径以及待穿管的管道5直径,通过焊接的方式制作端架2;在现场使用扁钢和挂钩,通过焊接的方式现场制作端架2,其中,端架2的底面的对角线的长度应当大于管道5的直径,端架2插入管道5的深度应不低于端架2高度的三分之一。S1. According to the diameter of the casing 6 and the diameter of the pipe 5 to be penetrated, the end frame 2 is manufactured by welding. Flat steel and hooks are used on site to manufacture the end frame 2 by welding, wherein the length of the diagonal line of the bottom surface of the end frame 2 should be greater than the diameter of the pipe 5, and the depth of the end frame 2 inserted into the pipe 5 should not be less than one third of the height of the end frame 2.
在进行穿管施工前,需要先将地面8挖开,将套管6预埋到位,此为本技术领域的常规技术方法,故不赘述,本方法主要是针对如何推进管道5开展。Before the pipe penetration construction is carried out, the ground 8 needs to be dug up first and the casing 6 needs to be pre-buried in place. This is a conventional technical method in this technical field, so it will not be repeated. This method mainly focuses on how to advance the pipeline 5.
S2,将立柱3固定后,先将第一辆辅助滑车1放置于套管6的入口位置处,再将牵引绳7未安装副绳701的一端连接至牵引装置,牵引绳7的副绳701连接至端架2的挂点201。本实施例的牵引装置是吊车,吊车的吊钩位于管道5的轴向的上方,且与两个定滑轮4位于同一个竖直平面。S2, after fixing the column 3, first place the first auxiliary pulley 1 at the entrance of the casing 6, then connect the end of the traction rope 7 without the auxiliary rope 701 to the traction device, and the auxiliary rope 701 of the traction rope 7 is connected to the hanging point 201 of the end frame 2. The traction device of this embodiment is a crane, and the hook of the crane is located above the axial direction of the pipeline 5 and is located in the same vertical plane as the two fixed pulleys 4.
S3,将待穿管的管道5吊运至套管6的入口位置,将管道5的前端架2设于辅助滑车1的支撑板11上,再将端架2插接于管道5的末端;S3, hoist the pipe 5 to be threaded to the entrance position of the casing 6, place the front frame 2 of the pipe 5 on the support plate 11 of the auxiliary pulley 1, and then plug the end frame 2 into the end of the pipe 5;
S4,启动牵引装置,通过牵引绳7拉动管道5向前运动,并随着管道5的前进,每间隔设定的间距增加一台辅助滑车1至管道5底部;使用吊车匀速拉动牵引绳7,使得管道5可以匀速前进。S4, start the traction device, pull the pipeline 5 forward through the traction rope 7, and as the pipeline 5 moves forward, add an auxiliary pulley 1 to the bottom of the pipeline 5 at each set interval; use a crane to pull the traction rope 7 at a constant speed, so that the pipeline 5 can move forward at a constant speed.
S5,待管道5穿管完成后,降下支撑板11,使辅助轮10支撑于管道5后,将辅助滑车1拉出。在放置小车前,可以在车架13上先绑扎上绳子,待穿管完成后,再通过绳子将辅助滑车1拉出,以实现辅助滑车1的回收。S5, after the pipe 5 is threaded, the support plate 11 is lowered, the auxiliary wheel 10 is supported on the pipe 5, and the auxiliary pulley 1 is pulled out. Before placing the trolley, a rope can be tied to the frame 13, and after the pipe is threaded, the auxiliary pulley 1 is pulled out by the rope to realize the recovery of the auxiliary pulley 1.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
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