CN221918541U - A small bath ratio washing machine - Google Patents
A small bath ratio washing machine Download PDFInfo
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- CN221918541U CN221918541U CN202420556809.1U CN202420556809U CN221918541U CN 221918541 U CN221918541 U CN 221918541U CN 202420556809 U CN202420556809 U CN 202420556809U CN 221918541 U CN221918541 U CN 221918541U
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- cloth guide
- guide rollers
- guide roller
- upper cloth
- rollers
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- 238000005406 washing Methods 0.000 title claims abstract description 47
- 239000004744 fabric Substances 0.000 claims abstract description 110
- 239000007788 liquid Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000000034 method Methods 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
本实用新型公开了一种小浴比水洗机,其包括水洗槽、数个上导布辊和数个下导布辊,所述上导布辊和所述下导布辊于所述水洗槽内上下交错布置,所述上导布辊的直径大于所述下导布辊的直径,每个所述上导布辊辊与该所述上导布辊下方相邻的两个所述下导布辊相切,各所述下导布辊为主动辊,各所述上导布辊为被动辊,织物自进布端顺次包覆穿走于所有的所述上导布辊和所述下导布辊间,所述上导布辊的上方安装有喷淋装置。其结构简单,易于维护,为高效经济的小浴比水洗装置。
The utility model discloses a small bath ratio washing machine, which comprises a washing tank, several upper cloth guide rollers and several lower cloth guide rollers, wherein the upper cloth guide rollers and the lower cloth guide rollers are arranged in an up-and-down staggered manner in the washing tank, the diameter of the upper cloth guide rollers is larger than the diameter of the lower cloth guide rollers, each of the upper cloth guide rollers is tangent to the two lower cloth guide rollers adjacent to the upper cloth guide rollers, each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller, and the fabric is sequentially wrapped and passed between all the upper cloth guide rollers and the lower cloth guide rollers from the fabric feeding end, and a spray device is installed above the upper cloth guide rollers. The utility model has a simple structure and is easy to maintain, and is an efficient and economical small bath ratio washing device.
Description
技术领域Technical Field
本实用新型涉及水洗机械设备领域,尤其涉及一种小浴比水洗机。The utility model relates to the field of water washing mechanical equipment, in particular to a small bath ratio water washing machine.
背景技术Background Art
在印染加工过程中,为了除去织物在练漂、染色、印花以及树脂整理等加工过程中的表面浮色、多余染料、浆料、分解物以及其他污物,必须使用净洗设备例如水洗机进行净洗。水洗机洗涤效果的好坏,直接影响着印染产品的质量。传统水洗工艺使用的水洗槽占地面积大,能耗大,中国专利号CN202223332776.2的实用新型专利公开了一种增强织物光泽的节水水洗印花机,其水洗箱内设置多个水洗槽,所述水洗槽内设有与导布辊平行的压辊,所述压辊导布辊的外周环形阵列设置有凹槽,通过在压辊上设置凹槽,增大洗水与织物的接触面积,及通过设置循环水泵,将水洗槽内小浴比的低液位洗水抽送至上部织物的表面,延长洗水与织物的接触时间,可以充分润湿、洗涤织物,减少洗涤次数和洗水用量,达到节水的目的。但其存在导布辊、压辊及搅拌辊间距大水洗槽体积大,设备结构复杂,安装维护难的缺陷,且使用时织物完全浸在洗涤水中,存在较大的节水的改进空间。In the process of printing and dyeing, in order to remove the floating color, excess dyes, slurry, decomposition products and other dirt on the surface of the fabric during the processes of scouring, dyeing, printing and resin finishing, it is necessary to use cleaning equipment such as a washing machine for cleaning. The quality of the washing effect of the washing machine directly affects the quality of the printing and dyeing products. The washing tank used in the traditional washing process occupies a large area and consumes a lot of energy. The utility model patent of Chinese patent number CN202223332776.2 discloses a water-saving washing and printing machine that enhances the gloss of the fabric. The washing tank is provided with a plurality of washing tanks, and the washing tank is provided with a pressing roller parallel to the cloth guide roller. The outer peripheral annular array of the pressing roller and the cloth guide roller is provided with a groove. By providing the groove on the pressing roller, the contact area between the washing water and the fabric is increased, and by providing a circulating water pump, the low-liquid-level washing water with a small bath ratio in the washing tank is pumped to the surface of the upper fabric, and the contact time between the washing water and the fabric is extended, which can fully wet and wash the fabric, reduce the number of washing times and the amount of washing water, and achieve the purpose of saving water. However, it has the defects of large spacing between the cloth guide rollers, pressure rollers and stirring rollers, large size of the washing tank, complex equipment structure, and difficult installation and maintenance. In addition, the fabric is completely immersed in the washing water during use, and there is a large room for improvement in water saving.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种小浴比水洗机。The utility model aims to provide a small bath ratio water washing machine.
实现本实用新型目的的技术方案是:一种小浴比水洗机,其包括水洗槽、数个上导布辊和数个下导布辊,所述上导布辊和所述下导布辊于所述水洗槽内上下交错布置,所述上导布辊的直径大于所述下导布辊的直径,每个所述上导布辊与该所述上导布辊下方相邻的两个所述下导布辊相切,各所述下导布辊为主动辊,各所述上导布辊为被动辊,织物自进布端顺次包覆穿走于所有的所述上导布辊和所述下导布辊间,所述上导布辊的上方安装有喷淋装置。The technical solution for achieving the purpose of the utility model is: a small bath ratio washing machine, which includes a washing tank, several upper cloth guide rollers and several lower cloth guide rollers, the upper cloth guide rollers and the lower cloth guide rollers are arranged alternately in the washing tank, the diameter of the upper cloth guide rollers is larger than the diameter of the lower cloth guide rollers, each of the upper cloth guide rollers is tangent to the two lower cloth guide rollers adjacent to the upper cloth guide roller, each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller. The fabric is sequentially wrapped and passed between all the upper cloth guide rollers and the lower cloth guide rollers from the fabric feeding end, and a spray device is installed above the upper cloth guide roller.
进一步地,所述水洗槽内的液位以超过所述下导布辊的底部但未及所述上导布辊的底部为限。Furthermore, the liquid level in the water washing tank is limited to exceed the bottom of the lower cloth guide roller but does not reach the bottom of the upper cloth guide roller.
进一步地,所述上导布辊和所述下导布辊均为网辊或振荡辊。Furthermore, the upper cloth guide roller and the lower cloth guide roller are both mesh rollers or oscillating rollers.
本实用新型实现的小浴比水洗机具有以下优点:The small bath ratio washing machine realized by the utility model has the following advantages:
1、各所述上导布辊与所述下导布辊相切,水洗槽体积大为缩小;所述上导布辊为大辊筒,可以提供更大的接触面,织物在喷淋水的冲击力下,清洁效果更好,所述下导布辊为小辊筒,工作时液位可以设置得更低,更为节水;1. Each of the upper cloth guide rollers is tangent to the lower cloth guide roller, and the volume of the washing tank is greatly reduced; the upper cloth guide roller is a large roller, which can provide a larger contact surface, and the fabric has a better cleaning effect under the impact of the spray water. The lower cloth guide roller is a small roller, and the liquid level can be set lower during operation, which is more water-saving;
2、织物输送过程中受相切的所述上导布辊和所述下导布辊的挤压、摩擦,织物的水洗效率更好;2. During the conveying process of the fabric, the fabric is squeezed and rubbed by the tangent upper fabric guide roller and the lower fabric guide roller, so the washing efficiency of the fabric is better;
3、织物输送路径上,织物包覆于所述上导布辊和所述下导布辊向前输送,在所述上导布辊和所述下导布辊的支撑下,织物的张力小,易控制,且不易卷边;3. On the fabric conveying path, the fabric is wrapped around the upper fabric guide roller and the lower fabric guide roller and conveyed forward. With the support of the upper fabric guide roller and the lower fabric guide roller, the fabric has a small tension, is easy to control, and is not easy to curl.
4、各下导布辊作为主动导布辊给各上导布辊提供转动动力,水洗机运行能耗小;4. Each lower cloth guide roller acts as an active cloth guide roller to provide rotational power to each upper cloth guide roller, and the washing machine consumes less energy when running;
5、其结构简单,易于维护,为高效经济的小浴比水洗装置。5. It has a simple structure and is easy to maintain. It is an efficient and economical small bath ratio water washing device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例所述小浴比水洗机的结构示意图;其中箭头代表织物的穿布方向。Fig. 1 is a schematic structural diagram of a small bath ratio washing machine according to an embodiment of the utility model; wherein the arrow represents the threading direction of the fabric.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本实用新型的较佳实施例作详细说明。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
如图1所示,一种小浴比水洗机,其包括一种小浴比水洗机,其包括水洗槽1、数个上导布辊2和数个下导布辊3,所述上导布辊2和所述下导布辊3于所述水洗槽内1上下交错布置,所述上导布辊2的直径大于所述下导布辊3的直径,每个所述上导布辊2与该所述上导布辊2下方相邻的两个所述下导布辊3相切,各所述下导布辊3为主动辊,各所述上导布辊2为被动辊,织物100自进布端顺次包覆穿走于所有的所述上导布辊2和所述下导布辊3间,所述上导布辊2的上方安装有喷淋装置4,所述水洗槽1内的液位以超过所述下导布辊3的底部但未及所述上导布辊2的底部为限。As shown in Figure 1, a small bath ratio washing machine includes a small bath ratio washing machine, which includes a washing tank 1, several upper cloth guide rollers 2 and several lower cloth guide rollers 3, the upper cloth guide rollers 2 and the lower cloth guide rollers 3 are arranged alternately in the washing tank 1, the diameter of the upper cloth guide rollers 2 is larger than the diameter of the lower cloth guide rollers 3, each of the upper cloth guide rollers 2 is tangent to the two lower cloth guide rollers 3 adjacent to the upper cloth guide roller 2, each of the lower cloth guide rollers 3 is an active roller, and each of the upper cloth guide rollers 2 is a passive roller. The fabric 100 is sequentially wrapped and passed between all the upper cloth guide rollers 2 and the lower cloth guide rollers 3 from the cloth feeding end, a spray device 4 is installed above the upper cloth guide roller 2, and the liquid level in the washing tank 1 is limited to exceeding the bottom of the lower cloth guide roller 3 but not reaching the bottom of the upper cloth guide roller 2.
本实用新型所述喷淋装置结构为现有技术,在此不作赘述;所述上导布辊和所述下导布辊可以为网辊,也可以为振荡辊。The structure of the spray device of the utility model is prior art and will not be described in detail here; the upper cloth guide roller and the lower cloth guide roller can be mesh rollers or oscillating rollers.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420556809.1U CN221918541U (en) | 2024-03-21 | 2024-03-21 | A small bath ratio washing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420556809.1U CN221918541U (en) | 2024-03-21 | 2024-03-21 | A small bath ratio washing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221918541U true CN221918541U (en) | 2024-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420556809.1U Active CN221918541U (en) | 2024-03-21 | 2024-03-21 | A small bath ratio washing machine |
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| Country | Link |
|---|---|
| CN (1) | CN221918541U (en) |
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- 2024-03-21 CN CN202420556809.1U patent/CN221918541U/en active Active
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